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- Page 1 LUDLUM MODELS 4525-2400 4525-7000 4525-10500 4525-14000 4525-17500 4525-21000 RADIATION PORTAL MONITOR INSTALLATION MANUAL October 2018 Serial Number GM5179 and Succeeding Serial Numbers...
- Page 2 LUDLUM MODELS 4525-2400 4525-7000 4525-10500 4525-14000 4525-17500 4525-21000 RADIATION PORTAL MONITOR INSTALLATION MANUAL October 2018 Serial Number GM5179 and Succeeding Serial Numbers...
- Page 3 Ludlum Measurements. In no event will Ludlum Measurements be liable for damages, lost revenue, lost wages, or any other incidental or consequential damages, arising from the purchase, use, or inability to use product.
- Page 5 In order to facilitate the installation of your Model 4525, please complete the following checklist and return it to us via fax or email. This checklist will need to be returned to Ludlum Measurements before our technician can commence travel to your location. Please be aware that there will be additional charges if our technician is delayed in completing the installation due to a lack of site preparation.
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Page 6: Table Of Contents
2-14 Control Box Wiring 2-15 Detector Wiring 2-16 Remote Display 2-17 Cat-5E LAN Cabling 2-17 Supervisor Computer 2-18 Miscellaneous Requirements 2-18 Software and Network Installation Software Installation Network Installation Software License Agreement Drawings and Diagrams Ludlum Measurements, Inc. October 2018... -
Page 7: Overview
This manual is intended to assist you in the installation of the system. Several different models and options are available. In general, the full model number tells the number of detectors – the Model 4525-7000 is a two-detector system, the Model 4525-10500 is a three-detector system, and the 4525-14000 system has four detectors. -
Page 8: Detector Stand Installation
Section 2 Section Detector Stand Installation This procedure is intended to outline the stand installation of the Ludlum Model 4525-2400, 4525-7000, Model 4525-10500, and Model 4525-14000 Radiation Detection Systems. It does not cover actual termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) technicians. The stand... - Page 9 • Eight infrared components with conduit • Any other optional items will be packed in the crate with the detectors. • The total shipping weight of the crate is approximately 680 kg (1500 lb). Ludlum Measurements, Inc. Page 2-2 October 2018...
- Page 10 Detector 1. • Any other optional items will be packed in the crate with the detectors. • The total shipping weight of each crate is approximately 680 kg (1500 lb). Ludlum Measurements, Inc. Page 2-3 October 2018...
- Page 11 • If a computer is purchased with the system, the computer and white control box enclosure will be shipped in smaller crates strapped to the pallet. • The total shipping weight of the two pallets is approximately 1905 kg (4200 lb) (includes stand). Ludlum Measurements, Inc. Page 2-4 October 2018...
- Page 12 • One white control box enclosure • Any other optional items will be strapped on the pallet • The total shipping weight of the three pallets is approximately 3719 kg (8200 lb) (includes stand). Ludlum Measurements, Inc. Page 2-5 October 2018...
- Page 13 1) Remove the cardboard and shrink wrap from the stand. 2) Remove the peripherals from the crate. Store the peripherals in a safe location. 3) On Model 4525-10500 and Model 4525-14000, remove the I-beam legs and keep them accessible for preassembly. Ludlum Measurements, Inc. Page 2-6 October 2018...
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Page 14: Stand Location - Buffer Zone
See Drawing 511 x 718A for Model 4525-2400, Drawing 511 x 375 for Model 4525-7000, Drawing 511 x 439 for Model 4525-10500, and Drawing 511 x 376 for Model 4525-14000 in the back of this manual. Failure to correctly locate the system or failure to enforce the buffer zone will result in more frequent false alarms. -
Page 15: Typical Stand Setup
To see a typical installation of the gate monitors, see the following drawings: Model 4525-2400: Drawings 511 x 718 through 511 x 718C Model 4525-7000: Drawings 511 x 375 through 511 x 375C Model 4525-10500: Drawings 511 x 439 through 511 x 439C... - Page 16 LMI recommends the use of a template to be sure the anchor bolt holes are placed in the correct locations. These can be supplied by LMI. The part numbers are: Models 4525-2400 and 4525-7000 template part number 7511-461 (2 each needed) Model 4525-10500 template part number 7511-449 (2 each needed) Model 4525-14000 template part number 7384-882 (2 each needed) The notch on the templates should be placed toward the center of the lane.
- Page 17 Model 4525 Radiation Portal Monitor Installation Manual Section 2 Models 4525-2400, 4525-7000, and 4525-10500 Individual Stand Leveling Model 4525-14000 Individual Stand Leveling Ludlum Measurements, Inc. Page 2-10 October 2018...
- Page 18 Model 4525 Radiation Portal Monitor Installation Manual Section 2 IFTING Models 4525-2400 and 4525-7000 1) All stands should be equipped with removable lifting lugs attached to the top of the stands. Use a lifting harness rated for at least 1361 kg (3000 lb).
- Page 19 The opposing front outside corners of the stands should be within a half-inch of each other on the diagonal reading. Be sure to take the readings at the base of each set of stands (see figures on the following page). Ludlum Measurements, Inc. Page 2-12 October 2018...
- Page 20 Model 4525 Radiation Portal Monitor Installation Manual Section 2 4525-2400, 4525-7000, 4525-10500 D ODELS IAGONAL QUARING 4525-14000 D ODEL IAGONAL QUARING Ludlum Measurements, Inc. Page 2-13 October 2018...
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Page 21: Conduit Requirements
Conduit Requirements The bottom of each detector is pre-drilled for conduit connections. Refer to Drawing 511 × 375C for Model 4525-7000, Drawing 511 x 439C for Model 4525-10500, and Drawing 511 × 376C for Model 4525-14000 for conduit sizes and locations in the concrete pad. -
Page 22: Control Box Wiring
Infrared Sensor Connections ENSOR ENSOR 3 Pin MTA3 Pin MTA 3 N/C 3 White from White Red 2 Black from Brown Black 2 Red from White Red 1 Brown from Brown Black 1 N/C Ludlum Measurements, Inc. Page 2-15 October 2018... -
Page 23: Detector Wiring
Brown/Grey RIMARY ETECTOR Transmitter Left Side Blue Cut Black Wire LSH, LSL “A” Blank Cut White Wire Brown/Grey Transmitter Right Side Blue/Grey Cut Black Wire RSH, RSL “B” Blank Cut White Wire Brown Ludlum Measurements, Inc. Page 2-16 October 2018... -
Page 24: Remote Display
0.61 cm (2 ft) tail past the end of the conduit (electronics side only). LAN R N THE FFICE OR The cables must be long enough to reach the dedicated network switch or computer neatly. Ludlum Measurements, Inc. Page 2-17 October 2018... -
Page 25: Supervisor Computer
ONDUIT REQUIREMENTS All flexible conduit must be liquid-tight, metallic. All connections to the system must be metallic fittings. All wiring must be inside conduit except when inside buildings. Ludlum Measurements, Inc. Page 2-18 October 2018... -
Page 26: Software And Network Installation
SVGA monitor capable of a resolution of 640 x 480 or greater Sound card with speakers for audible voice alarms Note: Before installing any new software, please read the Ludlum Measurements software license agreement at the end of this section and un-install all previous versions. -
Page 27: Network Installation
The Model 4525s, workstations, and cameras (optional) normally exist on a separate network from any other computers/devices. The network is set up using a Class C address range, which limits the total number of addresses Ludlum Measurements, Inc. Page 3-2 October 2018... - Page 28 6. Type in the IP address for this workstation. 7. Type in the subnet mask (255.255.255.0). 8. Leave all other fields set to the default values and click OK. 9. Click OK to close the Local Area Connection Properties window. Ludlum Measurements, Inc. Page 3-3 October 2018...
- Page 29 T568A and T568B are the two color codes used in wiring RJ45 eight-position modular plugs. The American National Standard Institute/Telephone Industry Association/Electronics Industry Association (ANSI/TIA/EIA) wiring standards allow both of these color codes. The only difference is that the orange and green pairs are interchanged. Ludlum Measurements, Inc. Page 3-4 October 2018...
- Page 30 U.S. Government regulations require the use of the preferred T568A standard for wiring done under federal contracts. T-568A S TRAIGHT HROUGH THERNET ABLE The T-568A Standard should be used in all new installations. Ludlum Measurements, Inc. Page 3-5 October 2018...
- Page 31 A crossover cable is required to connect two devices directly without using a hub or switch or when connecting two hubs together. A crossover cable is made by wiring one end to the T-568A standard and the other end to the T-568B standard. Ludlum Measurements, Inc. Page 3-6 October 2018...
- Page 32 No more than 1.3 cm (0.5 in.) of the Ethernet cable should be untwisted; otherwise, it will be susceptible to crosstalk. 7. Place the connector into the crimp tool and squeeze the handle hard. 8. Inspect the connector to make sure all pins were crimped. Ludlum Measurements, Inc. Page 3-7 October 2018...
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Page 33: Installation Manual Section
A straight-through cable is used to connect the Model 4525 to a computer when a hub or switch is used. A crossover cable is used to connect the Model 4525 directly to a computer WITHOUT a hub or switch. Ludlum Measurements, Inc. Page 3-8 October 2018... - Page 34 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-9 October 2018...
- Page 35 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-10 October 2018...
- Page 36 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-11 October 2018...
- Page 37 Model 4525 -7000, 14000 BLOCK OPTIONS, Drawing 511 X 420 Applicable to Model 4525 -7000, 14000 BLOCK- NO OPTIONS, Drawing 511 X 420A 4525-2400, 4525- Model 4525-7000, 14000 220V BLOCK OPTIONS, Drawing 511 x 861 7000, 4525-10500, Model 4525 REMOTE CABLE, Drawing 511 X 140 4525-14000, AND Model 4525 CONT-PRIM &...
- Page 38 Model 4525-21000 CONCRETE LAYOUT, Drawing 511 x 311C Model 4525-21000 CONCRETE LAYOUT, Drawing 511 x 311D Model 4525 ANCHOR BOLT & CONCRETE 511 × 836 Extras for 4525 Model 4525 DUAL TRAFFIC LIGHT WIRING DIAGRAM, Drawing Series 558 x 211 Ludlum Measurements, Inc. Page 4-2 October 2018...
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