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Apeks i.2000 Operation Manual

Botanical oil extraction system
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i.2000
2000
AND
PSI
B
O
E
S
OTANICAL
IL
XTRACTION
YSTEM
O
M
PERATION
ANUAL
WARNING
FAILURE TO FOLLOW THE SETUP AND OPERATION PROCEDURE
PROVIDED IN WITHIN THIS MANUAL MAY VOID THE EXTRACTION
SYSTEM'S WARRANTY
Apeks LLC
150 Commerce Blvd.
Johnstown OH 43031
844-446-4262
www.apekssupercritical.com
Scan this QR code to get the most
recent version of the operating
instructions.
Updated 4/25/2018
© Apeks LLC, 2014

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Summary of Contents for Apeks i.2000

  • Page 1 PROVIDED IN WITHIN THIS MANUAL MAY VOID THE EXTRACTION SYSTEM’S WARRANTY Apeks LLC 150 Commerce Blvd. Johnstown OH 43031 844-446-4262 www.apekssupercritical.com Scan this QR code to get the most recent version of the operating instructions. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 2: Table Of Contents

    7. Appendix B. Belt Tension Testing/Adjustment …………………………………………………………………….27 8. Diaphragm Pump Priming Instruction ………………………………………………………………………………31 9. Electrical Screw Torque Requirements …………………………………………………………………………….33 10. Piping and Instrumentation Diagram ……………………………………………………………………………….35 11. CO Phase Diagram …………………………………………………………………………………………………38 12. Pre-Training Checklist ……………………………………………………………………………………………….40 Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 3: Critical Safety Overview

    80°F) will negatively impact the functionality of the system. The environmental temperature range is for the system, chiller, pump and CO bottles. WARNING Only use Propylene Glycol and distilled water in the chiller and cooling system. Never use Deionized Water in the chiller or cooling system. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 4: System Operation

    2. System Operation The following operating instructions are for the Apeks 2000 psi CO -based Botanical Oil Extraction systems. Instructions manuals for the Thermo-Fisher chiller and Diaphragm Compressor are supplied separately. Failure to follow the instructions provided below may void the warranty of the extraction system and its components.
  • Page 5 2.2.6. The primary operating valves on the Apeks system are air actuated valves controlled by the systems controller. In the event of an air compressor failure or a power failure all air actuated valves will return to their normal resting state.

  • Page 6: Pre-Cleaning

    2.3.2.1. Apeks takes great care to clean all systems prior to shipping, however, it is the user’s responsibility to ensure that the system meets their required level of cleanliness before processing material.
  • Page 7 Use the 5/8-in ratchet wrench to remove the high pressure sanitary clamps from the top of Separator #1. 2.5.7. Remove the cap from the top of separator. 2.5.8. Collect any available oil from the separator cap. 2.5.9. Use alcohol to clean the caps and orifice tube. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 8: Closing Separation Vessels

    2.6.3. A final visual check before starting the system is good practice, gaps between clamps should be around a 1/16-In to 1/8-In between opposing sides of the clamp as seen in the figure below). Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 9: Maintenance After Every Run

    Separator #2 Outlet to Pump Inlet 2.7.3.1. Ensure Valve 11 is open 2.7.3.1.1. If Valve 11 isn’t open, then go to the manual screen and hit “Evacuate”. This will open up Valve 11. Figure 8. Valve 11 open. Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 10 Figure 9. Image of separator outlet line after being disconnected. 2.7.3.3. Remove the filter housing and filter on the back of the system. Inspect filter and housing for oil. Clean housing and clean/replace filter as necessary. Disconnect Here Figure 10. Filter Housing. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 11: Opening Extraction Vessel

    When the extractor vessel gauge on top of the vessel and on the home screen both read zero, it is safe to move to the next step. 2.8.5. Use the supplied rubber mallet to loosen the extractor hammer unions from the top or bottom flange. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 12: Removing Spent Material From Extraction Vessel

    2.10.1. Prior to loading material visually check temperature probe and filter at the bottom as best you can from the top of extractor vessel. 2.10.1.1. CAUTION: Extractor flange can weigh up to 50lbs and care should be given to avoid damage and injury. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 13: Closing Extraction Vessel

    2.12.4.1. Turn on chiller: press the power button on the front of the chiller. If that does not work check to make sure the chiller is connected to power and the breaker on the back of the chiller is on. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 14: Evacuating System (Pulling Vacuum)

    2.14.4. Verify that the Separator vessels are both closed and sanitary clamps are tight (torqued to 20 ft-lbs). 2.14.5. Press the Start button on the home screen. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 15: Recommended Operating Parameters

    Please note that ambient temperature effects parameters and the system will take an hour to equalize out. 2.15.2. Subcritical runs result in lighter color oils and less waxes while supercritical runs decrease time and can increase yield. Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 16 Supercritical: Target Pressure: 1,800 psi Chiller setting: 105 - 110F Propylene Glycol Percentage: 10% Orifice Size: Resultant Separator Pressure: 350-400psi Resultant Separator Temperatures: +/- 5 degrees around 35F Extraction Time: 1-2 hours per pound Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 17: Troubleshooting

    Use the 5/8-in ratchet wrench to remove the high pressure sanitary clamps from the top of Separator #1. x. Remove the cap from the top of Separator #1. xi. Ensure you are using the correct size orifice and inspect for clogs. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 18: Low Separator Pressure

    For both case check water line connections, chiller settings and water to propylene glycol percentages. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 19: System Maintenance

    • Run the system “empty of plant material” for 1 hour to clean the high pressure Every 80 Hours side of the system and extraction vessel(s) • Check torque on all screws in electrical panels (see Appendix D) Yearly Apeks online store Resource http://www.apekssupercritical.com/online-store/ Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 20: Diaphragm Compressor Maintenance

    • Listen for abnormal noise or vibration • Check for any leaks • Clean condenser filter (air filter) on front bottom of chiller Every Month • Check/Clean fluid diffuser • Replace cooling fluid Every 6 months Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 21: References

    5. References YouTube Instructional Videos https://www.youtube.com/user/ApeksSupercritical Apeks online store (740)-809-1166 ext. 4 http://www.apekssupercritical.com/online-store/ Software Updates and E-mail Alerts (740)-809-1166 ext. 1 or ext. 5 http://www.apekssupercritical.com/service/ Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 22: Appendix A. Screen Shot

    Appendix A. 2000psi System Screen Shots and Descriptions Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 23 The manual screen is used quite often, and is where to go to perform any operations other than normal operation such as clearing a clogged orifice, recovering CO before the entered run time is complete, opening the extractor vessel, or changing a CO bottle Figure A2. Manual Screen Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 24 The next run will be reverse flow and will remain reverse flow for the entire run. c. Maintenance Screen The Maintenance screen is where you will go to monitor run times on your system and pump for scheduling and maintenance. Figure A3. Maintenance Screen Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 25 There are also indicators showing thermocouple raw input data as well as air and CO pressures in PSI. Figure 1. I/O Status Screen Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 26 By looking at the alarm screen you can see all the previous faults in the order that they occurred. Figure 2. Alarm Screen Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 27: Appendix B. Belt Tension Testing/Adjustment

    Appendix B. Belt Tension Testing/Adjustment Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 28 Check belt(s) tension with belt tension tester. PDC-4 belts should be tensioned to 10lbs and PDC-3 belts should be tensioned to 6-7lbs. i. If you need help using your tension tester tool please view the following video https://www.youtube.com/watch?v=bYEHvfo8t6A Figure B2. Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 29 Adjust the set screws on the motor base in or out to tighten or loosen the bolt as necessary. Figure B4. Be sure to check motor shaft alignment (note: can be up to 1/8” difference from side to side). Figure B5. Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 30 Retighten motor bolts. Rotate the belt by hand around one turn (failure to do so could result in an incorrect reading). Check belt tension again and repeat as necessary Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 31: Diaphragm Pump Priming Instruction

    Appendix C. Diaphragm Pump Priming Instructions Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 32 Begin to close over pump bypass valve slowly, 1 full turn every 5 to 10 seconds, until fully closed. From the “Manual Screen” hit the “Stop Prime Compressor” button. Start the system to see if pump is pumping properly. Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 33: Electrical Screw Torque Requirements

    Appendix D. Electrical Screw Torque Requirements Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 34 10A Circuit Breaker (14 AWG) = 17.7 lb-in 10A Circuit Breaker (8 AWG) = 39.9 lb-in Ewon Flexy Power Connector = 7 lb-in Ewon Cosy Power Connector = 7 lb-in 125V Plug = 12 lb-in Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 35: Piping And Instrumentation Diagram

    Appendix E. Piping and Instrumentation Diagram Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 36 E. Piping and Instrumentation Diagram Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 37 Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 38: Co Phase Diagram

    Appendix F. Phase Diagram Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 39 F. CO Phase Diagram Updated 4/25/2018 © Apeks LLC, 2014...

  • Page 40: Pre-Training Checklist

    Appendix G. Pre-Training Checklist Updated 4/25/2018 © Apeks LLC, 2014...
  • Page 41 Below is a check list of what needs to be purchased or completed BEFORE scheduling your onsite training. o Must be complete before scheduling training: Print off complete Apeks manual and have on site the day of training, along with the manual to the chiller. Use this link to download the manual if needed, o Must be complete before scheduling Training: Apeks system and diaphragm compressor are unpacked and setup in its location of operation.
  • Page 42 After completing the pre-training checklist, request scheduling of onsite training via the link, http://www.apekssupercritical.com/training/ o Onsite training is generally a 4-hour block of instruction that will go into detail the fundamentals of operation and maintenance of each component of the system. Updated 4/25/2018 © Apeks LLC, 2014...

This manual is also suitable for:

2000psi

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