Cal-Royal PL2S-1 Installation Manual

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TOUCHPAD
0
ELECTRONIC DEADBOLT LOCK
Installation Guide
Do not use an electric screwdriver during installation.
This Manufacturer advises that no lock can provide complete security by itself.
This lock may be defeated by forcible or technical means, or evaded by entry elsewhere on the property.
No lock can substitute for caution, awareness of your environment, and common sense.
Builder's hardware is available in multiple performance grades to suit the application.
In order to enhance security and reduce risk, you should consult a qualified locksmith or other security professional.
PACKAGE CONTENTS
H
G
L
F
C D
E
B
A K
I
Part Description Quantity Part Description
Key
A 2 E Strike Plate
Cylinder Mounting Plate
B 1 F
Deadbolt Touchpad Assembly Receiver Assembly
C 1 G
D Deadbolt Latch 1 H Battery Cover
I Drive-in Sleeve
HARDWARE SCREWS CONTENTS
J K
Machine Screws Qty. 3
Wood Screws Qty. 5
L
Deadbolt Chassis Screws Qty. 2

LATCH ADJUSTMENT

Determine if the latch needs to be adjusted to the2-3/4" (70 mm) backset.
To adjust, rotate the latch until it stops.
Reverse the direction to return to the 2-3/8" (60 mm) backset.
180°
2 3/8" (60 mm) 2 3/4" (70 mm)
PL2S-1
CHANGE LATCH FACE
Determine which latch mounting method will be used
and make necessary adjustments.
No adjustment required for square latch face plate.
a. Use a flat screwdriver to separate the face plate.
b. Snap selected latch face onto back plate.
Drive-in Installation
Remove original latch faceplate.
Align the drive-in sleeve as illustrated
and snap into the latch case.
1

Backset Determination

Backset is a distance from door edge to centr of
hole on door face.
Adjustable latch fits both backset of 2-3/8" (60 mm)
and 2-3/4" (70 mm).
J
2
Mark the Door with Template
Select the height and backset as desired on the
door face; use the TEMPLATE as an indication to
mark the centre of the circle on the door face and
the centre of the door edge.
3

Drill Holes

Using the marks as a guide to drill a hole
Ø2-1/8" (54 mm) through the door face for the lockset,
Quantity
then a hole of Ø1" (25.4 mm) for latch.
1
1
1
1
1
4

Install Latch

Insert the latch and ensure it is parallel to the door face.
a
Mark the outline of the faceplate, then take out the latch.
You need to stay this
way up when inserting
the latch.
Make sure the cross in the latch is
on the bottom.
Chisel 5/32" (4 mm) deep along the outline to allow the
b
faceplate to be aligned with the door edge.
Note: It is not necessary to chisel the door edge for the
faceplate installation if you use the drive-in latch.
Insert the latch into the door.
c
(Make sure the cross is on the
bottom of the latch.)
Use 2 wood screws to secure
latch.
Please do not fully tighten the
screws until lock is completely
installed.
5

Install Strike

a
b
To identify the centre of strike: close
the door to lay the latchbolt against
the door frame.
Mark the centre line on the doorframe
exactly opposite the latch hole in the
door edge.
Drive-in Latch
c
e
Install the strike plate into your door
frame and tighten with wood screws.
6

Install Keypad Assembly

Install cylinder into the deadbolt
keypad assembly with tailpiece in
horizontal position inserted through
hub of the latch.
Tailpiece must be
Cylinder
7

Install Inside Mounting Plate

Mounting Plate
Screws
8

Identify Door Handing

Face the door from the outside.
The door is left-handed if the hinges are on the left side of the door,
whereas the door is right-handed if the hinges are on the right side of the door.
d

Install Drive-in Latch

Drive the latch into the
hole on edge of door.
9

Adjust Thumb Turn Piece

b Rotate the thumb turn piece to the LEFT
at 45 degrees for right-handed doors.
Rotate the thumb turn piece to the RIGHT
at 45 degrees for left-handed doors.
Measure one half of door thickness
from door stop and vertically mark
centre line of strike.
Drill 1" (25.4 mm) hole, 1" (25.4 mm)
deep at intersection of horizontal and
vertical line of strike.
Chisel 5/64" (2 mm) deep along the
strike outline to allow the strike to be
aligned with the doorframe. 10

Install Receiver Module

Remove the battery cover
(push it up first then pull it out).
a
Battery Cover
Pass the IC wire under the latch to
the interior side of the door, and
insert the tailpiece through the
cross-shaped crank of the latch .
!
horizontal!

IC wire
11

Insert Batteries

Insert 4 (AA) 1.5 V alkaline batteries and slide the battery cover back onto the
Pass the IC wire through the wire hole of
receiver module.
the mounting plate.
Fix the mounting plate with screws.
Remarks:
If outside lock assembly is lopsided,
(1) Alkaline batteries are recommended in order
please loosen the screws to adjust its
to stabilize the power supply.
position and tighten the screws again.
If you don't use alkaline, battery performance
will be reduced greatly.
(2) All settings will be retained in the memory
even if the batteries are completed dead.
TEMPLATE
Fit here on door edge
Hinge Hinge
51 45
mm mm
2" 1-3/4" 1-9/16" 1-3/8"
Mark Ø1" (25.4 mm) hole at
centre of door edge.
Left-handed Right-handed
For right-handed For left-handed
door door
Wood Screw

Screws
Connect the IC wire into the back of
the receiver module.
Ensure that the deadbolt tailpiece is
engaged with turn piece, then attach
receiver module to the door with
screw.
Use the optional wood screw to
secure the receiver module to wood
doors only.
a
FOR BACKSET 2-3/4" ( 70 mm)
FOR BACKSET 2-3/8" ( 60 mm)
40 35
mm mm
Ø 2-1/8" 54 mm ( )