HANMI TECHWIN TDC-9030 Operating Manual

Industrial battery charger

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TDC-9030
Industrial Battery Charger
Operating manual
TEL: +82-31-498-9270
FAX: +82-31-498-9275

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Summary of Contents for HANMI TECHWIN TDC-9030

  • Page 1 TDC-9030 Industrial Battery Charger Operating manual TEL: +82-31-498-9270 FAX: +82-31-498-9275...
  • Page 2: Table Of Contents

    Industrial Battery Charger TDC-9030 Contents 1. Introduction 2. Characteristics 3. Purpose 4. Basic Specification 4-1. Type name 4-2. Specifications 5. Wiring Diagram 5-1. Outside view of terminal block 5-2. Explanation of terminal block 6. Configuration and Operation Principle 6-1 Power circuit configuration diagram 6-2 Control board configuration diagram 7.
  • Page 3: Introduction

    TDC-9030 Industrial Battery Charger 1. Introduction The all-digital battery charger (BCU) developed by HANMI TECHWIN is a device that charges the battery by making high-speed switching method using 3-phase AC power using IGBT. BCU (Battery Charging Unit) monitors and protects battery status in real time to provide optimal operating environment.
  • Page 4: Purpose

    Industrial Battery Charger TDC-9030 ▐ Enhanced fault diagnosis Improved safety by checking the battery itself and wiring. 3. Purpose ◆ Industrial Battery Charger 4. Basic Specification 4-1. Type name TDC - 9030 - FAN POWER 1 : 110 V 2 : 220 V...
  • Page 5: Wiring Diagram

    TDC-9030 Industrial Battery Charger 5. Wiring Diagram 5-1. Outside view of terminal block STACK (TDC-9030Series) (PCB) 5-2. Explanation of terminal block Terminal Mark Designation Function Rating NORMAL OPEN NORMAL CLOSE WARNING OUTPUT COMMON AC250V / 5A CN103 DC 30V / 5A...
  • Page 6: Configuration And Operation Principle

    Industrial Battery Charger TDC-9030 6. Configuration and Operation Principle Fuse MAIN CNTR IGND RECT. Warning Fault SMPS [figure 1] Diagram 6-1. Power circuit configuration diagram Mark Designation Function Remarks Source Voltage (R Phase) Input Voltage Source Voltage (S Phase) Source Voltage (T Phase)
  • Page 7: Control Board Configuration Diagram

    TDC-9030 Industrial Battery Charger 6-2. Control board configuration diagram TP201 TP201 (GND) CN301 RESET CN102 T.H. ELEMA P9062A-04 LD401 WA WB WC FA FB FC +12V CN201 POWER STATUS OUTPUT Mark Designation Function Remarks Source Voltage Battery Voltage Voltage / Current...
  • Page 8: Display

    Industrial Battery Charger TDC-9030 7. Display 7-1. Parameter setting 7-1-1. Parameter type and description Parameter Setting Range Default Auto Run OFF / ON Batt. Voltage 24 ~ 240 [V] 216 V Batt. Capacity 10 ~ 300 [AH] 100 AH Output Current 1.0 ~ 30.0 [A]...
  • Page 9: Monitoring

    TDC-9030 Industrial Battery Charger 7-1-2. How to set parameters Press SET key for 1 sec. In DCV : 3 [ RD ] # Initial SET(1sec) parameter state to return to Screen O UT : 0 0 V 0 . 0...
  • Page 10: Outside Dimension

    Industrial Battery Charger TDC-9030 8. Outside dimension THE LEADER OF INDUSTRIAL ELECTRONICS BATTERY CHARGER UNIT MODEL : TDC-9030- SN : DATE : 20 . MAD E IN KOREA HANMI TECHWIN. CO., LTD. http://www.hanmitw.com/ DIMENSION 246.0 mm 300.0 mm 208.2 mm 234.0 mm...
  • Page 11: Trial Run Recommendation Sequence

    TDC-9030 Industrial Battery Charger 9. Trial run recommendation sequence 1) Be sure to check the polarity of battery power before applying power. [Caution] Be extremely careful not to connect the battery (+) to the output (B) of the controller, as this may damage the diodes and reactors of the controller.
  • Page 12: Fault And Warning Description

    Industrial Battery Charger TDC-9030 10. Fault and Warning Description 10-1. Fault list Display Cause [FAULT] GATE-DRV IGBT Gate Driver Damage [FAULT] WATCHDOG Abnormal operation of MCU [FAULT] OVR-CURR Overcurrent [FAULT] BAD BATT Battery failure 10-2. Fault Cause and Action LIST...
  • Page 13: Warning Cause And Action

    TDC-9030 Industrial Battery Charger 10-4 Warning Cause and Action LIST Cause and Action Power Fault / Abnormal input power Input power (AC power) is not applied. ☞ Check the input power line. If there is no problem Check the fuse inside the unit for burnout Power Too Low / Input Power Undervoltage The input voltage is lower than the set battery voltage.
  • Page 14: Caution For Operation

    Industrial Battery Charger TDC-9030 11. Caution for operation 1) This product contains sensitive electronic components. Opening the lid of the product and touching the electronic components at will is dangerous and may cause a fatal malfunction. 2) Be sure to turn off all power supply when replacing PCB and maintenance.

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