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Summary of Contents for Harsh RL-J100
- Page 1 HARSH Hookloader Spare Parts & Maintenance Manual Edition 2017...
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Page 2: Spare Parts
SPARE PARTS... - Page 3 Spare Parts Identification Parts denomination diagram for HH26 model...
- Page 8 Front Oil Tank...
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Page 10: Maintenance
MAINTENANCE... - Page 11 Maintenance should be carried out by trained professionals only and all health and safety checks listed in this manual along with site health and safety processes should be adhered to at all times. It is imperative before works are carried out on the Hooklift equipment safe and the environment is secure. Routine Maintenance Routine maintenance should be carried out by a trained competent professional and adhere strictly to all health and safety procedures and risk assessments.
- Page 12 Greasing Every 60 hours of operating time, and not longer than every 3 months, perform complete equipment washing and greasing. Remember to grease; sliding pads, rotation half moons, interlock, mechanical safety lock spring hooks, hook security, hydraulic locking sliding jaws and rear rollers. Required time 15 minutes...
- Page 13 Hydraulic Circuit Every 60 hours of operating time, and not longer than 3 months, check carefully the hydraulic circuit, flexible hoses and joints, flow control, suction hose, inlet high pressure hose and exhaust hose to verify hydraulic circuit component conditions, leaking or oil sweating. Consult the Oleo- dynamic system control diagram for info on the hydraulic circuit.
- Page 14 Rear Axle Jacks Stabilizer function – optional...
- Page 15 Pressure Gauge Check pressure settings by a pressure gauge on the flow control on the inlet headstock. This should be between 280-300 bar. The bin locks should be pressure tested at the same place. This should be 220-250 bar. The stabilizer jacks (optional extra) should be pressure tested at the same place. This should be 220-250 bar. Required time 5 minutes Hooklift Control Sequences Check the hydraulic circuit controls by performing opening and closing each hydraulic function from the cab...
- Page 16 Hydraulic Safety Devices Interlock Valve close position container hydraulic Interlock valve open position container Locking non active hydraulic locking activated Check weekly the interlock valve, lubricating periodically the spring wheel cursor s pictured below. Required time 10 minutes...
- Page 17 System Diagrams Pneumatic Plan Rear Axle Jacks Stabilizer function – optional...
- Page 18 Interlock...
- Page 19 Standard Electropneumatic Installation...
- Page 22 10.4 Maintenance Reporting...
- Page 23 Fill in the report charts to record your routine maintenance check dates. Reference the checks carried out and any comments/issues found or rectified in the following reports. Ensure it is signed and verified by your line manager or another trained professional engineer. MAINTENANCE REPORT CUSTOMER ____________________________________________ DATE _______________________ VEHICLE _______________________________ REGISTRATION NO ___________________________...
- Page 24 High Pressure Pump Output [ ] Comments _________________________________________________ Oil Tank Suction Hose [ ] Comments _____________________________________________________ Oil Tank & Filter Cartridge [ ] Comments __________________________________________________ Oil Level Gauge [ ] Comments __________________________________________________________ Gate Valve [ ] Comments ______________________________________________________________ Three Way Oil Switch [ ] Comments ______________________________________________________ Hydraulic Circuit Checks Steel Pipes and Flex Hoses to ...
- Page 25 Oil Tank Supports [ ] Comments _________________________________________________________ Oil Tank & Filter [ ] Comments __________________________________________________________ Container Guide [ ] Comments __________________________________________________________ ADDITIONAL COMMENTS ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ DATE ___________________________ SIGNATURE ________________________________________...
- Page 26 Routine Maintenance Record DATE ROUTINE MAINTENANCE CHECK TECHNICIAN MANAGER...
- Page 27 HITS (Improved Tuck Support) HITS...
- Page 28 How does HITS work? Every one of our products is sold with a full Harsh warranty as per our standard terms and conditions of sale. HITS in its basic format is our way of extending full product service support beyond the initial sale. Whether in terms of a quick service response, warranty, parts on the shelf or friendly technical advice HITS has it covered.
- Page 29 We also have our very own Harsh tractor unit, which enables us to collect and deliver trailers. A further example of our investment in HITS and the importance we place on our Service Support.
- Page 30 After Sales Service & Customer Care – How do we compare? In an independent survey, Harsh came out top on after sales service and customer care for the hydraulic industry in the UK. With note to our special attention to detail and our personal approach to customers. We are proud of this achievement and endeavour to provide honest, quick and simple answers to any of your questions or needs.
- Page 31 Service Contact Details Service Manager – Peter Arthur Spare Parts Department Harsh Ltd Harsh Ltd T. 01759 372 100 T. 01759 372100 M. 07984 412 717 harsh@harshuk.com peter.arthur@harshuk.com Aftersales Administration – Sharon Lazenby Workshop Manager – Phil Bovingdon Harsh Ltd Harsh Ltd T.
- Page 32 UK Dealer Network...
- Page 33 SCOTLAND Company Location Contact Email James Munro 01309 finoamunro641@btinter Forres James Munro Engineering 672681 net.com 07976 Gordon Nicol Stonehaven Gordon Nicol gordienicol@live.com 829874 01506 Bulkweld Limited Broxburn Eddy Mollon eddy@bulkweld.com 811 453 Alex Inglis Scotland 01698 Bellshill David Smith David@alexinglis.co.uk 823 213 01324 cmansen@outreachltd.c...
- Page 34 GJC Commercials 01179 info@gjccommercials.co Bristol Richard 644 411 01228 S J & K Holliday Carlisle Steve Holliday 672 060 07984 Peter.arthur@harshuk.c Harsh Ltd York Peter Arthur 412 717 07714 MTMS Ltd Leeds Matthew Tate 274 129 Hydraulic Spares 01204 hydraulicsparescentre@ Bolton...
- Page 35 Wales Company Location Contact Email 01446 KCS Transport Ltd Barry Ken Sievewright 751 423 01639 paul.oakley@neathcoac Neath Coachbuilders Neath Paul Oakley 643 629 hbuilders.co.uk 01792 Chris.james@neathcoac Neath Coachbuilders Swansea Chris James 781 660 hbuilders.co.uk 02920 Tanner Electrics Cardiff Paul / Lee 727 190 Northern Ireland Company...