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Hydra-slide LP350 Operation & Maintenance Manual

Low profile skidding system
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SKIDDING
RIGGING
HYDRAULICS
LOW PROFILE SKIDDING SYSTEM
MODEL:
LP350
March 2018
Hydra-Slide Ltd.
84 Royal Rd.,
Guelph, ON. N1H 1G3
Canada
hydra-slide.com
PLEASE READ OPERATING MANUAL BEFORE
USING THIS EQUIPMENT AND ADHERE TO ALL
SAFETY INSTRUCTIONS. FOR QUESTIONS
CONTACT HYDRA-SLIDE LTD. AT 519-830-7517.

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Summary of Contents for Hydra-slide LP350

  • Page 1 LOW PROFILE SKIDDING SYSTEM MODEL: LP350 March 2018 Hydra-Slide Ltd. 84 Royal Rd., Guelph, ON. N1H 1G3 Canada hydra-slide.com PLEASE READ OPERATING MANUAL BEFORE USING THIS EQUIPMENT AND ADHERE TO ALL SAFETY INSTRUCTIONS. FOR QUESTIONS CONTACT HYDRA-SLIDE LTD. AT 519-830-7517.

  • Page 2: Table Of Contents

    Table of Contents 1 - GENERAL INFORMATION........................1 1.1 Original Instructions ..........................1 1.2 Manufacturer Details ..........................1 1.3 Machinery Description..........................1 1.3.1 The Workstation ..........................2 1.3.2 Intended Use ............................. 2 1.4 Safety Precautions ............................ 2 1.4.1 General Safety Precautions and Potential Misuse ................2 1.4.2 Operator Training ..........................

  • Page 4: General Information

    HYDRA-SLIDE LP350 LOW PROFILE SKIDDING SYSTEM 1 - GENERAL INFORMATION 1.1 Original Instructions The English version of this manual is the Original Instructions for the Hydra-Slide LP350 Low Profile Skidding System. All other language versions are translations of the Original Instructions. 1.2 Manufacturer Details Hydra-Slide Ltd.

  • Page 5: The Workstation

    1.3.2 Intended Use The LP350 Low Profile Skidding System is used to move heavy equipment up to 350 tons (318 tonne) safely and in a controlled manner. 1.4 Safety Precautions Set up and operate the LP350 Low Profile Skidding System only under the direction and supervision of experienced and qualified personnel.

  • Page 6: Operator Training

     Always ensure that jacks and cylinders are used parallel and in line with their axis. Never use a jack or cylinder at an angle or to “kick” or move a load sideways. Use only Hydra-Slide’s AS500 Alignment Shoes for these types of operations.

  • Page 7: In Case Of Breakdown

    Jack down load onto skid system and continue operations in accordance with these Instructions. 1.4.5. Airborne Noise Emissions Operation of the LP350 Low Profile Skidding System does not produce airborne noise exceeding 70 dB(A). 1.4.6 Non-Ionizing Radiation...

  • Page 8: Assembly And Setup

    2 - ASSEMBLY AND SETUP Before each use, inspect the system for any signs of damage or oil leaks. If any issues are found, do not operate the LP350 until corrective measures have been taken. 2.1 General Instructions  Establish a clear path for the load to be moved.

  • Page 9: Slider Plate Assembly

    The LP350 system has three different types of slider plates. This allows the system to be set up and operated in several different configurations, depending on the size of the load being moved. The three slider plate types are shown below.

  • Page 10: Slider Plate - Pusher Head Connection

    For this configuration, it is necessary to ensure that the front and rear slider plates do not lose contact with the load as they may become displaced; it is recommended to purchase additional pusher heads for the rear end in order to maintain direct contact with the load. When setting up and connecting the slider plates, ensure that the two slots on the ends of the male and female slider plates are on the outsides of the slider plate assemblies so that the pusher heads can be connected (see details in Section 2.4).
  • Page 11  Check to make sure that the track has been set up properly and is adequately supported.  Lower the load (by other means) onto the slider plate assembly and ensure that it is evenly distributed over the surface of the skid shoe. ...

  • Page 12: Operation

    3 – OPERATION It is recommended that the cylinder rods be extended and retracted fully at least twice before connecting to the system to verify their functionality.  Insert the push cylinder assemblies into the track and place the rod end into the pusher head slots. ...
  • Page 13 extending the push cylinders, and avoid full pressurization when extended as this can cause serious damage to the cylinder internals.  Retract the push cylinders until they rise up over the track slide plates and drop into the next slot. Continue to extend and retract the push cylinders as above until the load reaches the desired position.

  • Page 14: Maintenance And Adjustments

    Minor surface rusting should not affect the system’s performance, and can be removed with a scouring pad before use.  Repair or replace any broken, worn or damaged components. Contact Hydra-Slide Ltd. For replacement parts.

  • Page 15: Transportation, Handling, And Storage

    5 - TRANSPORTATION, HANDLING, AND STORAGE  Individual components should be handled separately and with care. Weights are indicated on the nameplates of each component part.  Lift all components using the attached handles; we recommend handling track sections with two personnel, as ...

  • Page 16: Appendix 1 - Ec Declaration Of Conformity

    Hydra-Slide Ltd. 84 Royal Road Guelph, Ontario, Canada N1H 1G3 We declare that the Hydra-Slide LP350 Low Profile Skidding System is in accordance with the following Harmonized Standards: EN ISO 12100:2010 Safety of machinery – General principles for design -...
  • Page 17 LP350 SYSTEM ASSEMBLY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF HYDRA-SLIDE LTD. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF HYDRA-SLIDE LTD. IS PROHIBITED. ITEM No. PART No.
  • Page 19 It is recommended that service work on the HS3014 Cylinders be provided by qualified technicians only. It is advised that only spare parts recommended by Hydra-Slide Ltd. be used for repair. Hydra-Slide does not accept responsibility for damages caused by the use of unsuitable spare parts.
  • Page 20 There is risk of serious personal injury from hose leaks, faulty or improperly connected couplers. • Never use unsafe practices to bleed a pressurized hose or coupler. Use only a specially designed coupler bleed tool such as a CT-604 Safety Tool available through Hydra-Slide Ltd.
  • Page 21 It is recommended that the cylinder rod be extended and retracted at least three times before any load is applied to ensure proper operation. 9.0 Maintenance • Always use clean, approved hydraulic fluid and replace as needed. Hydra-Slide Ltd. recommends using only ATF D3M or compatible oil. • Keep cylinder rod fully retracted when not in use.
  • Page 22 10.0 Troubleshooting Symptom Probable Cause Recommended Action A coupler is not fully Check and tighten all Cylinder(s) advance part way engaged couplers Oil level in pump is low Add oil to reservoir Cylinder rod is binding Check for oil contamination, bent, misaligned or worn parts.
  • Page 28 Technical Data Sheet Technical Data Sheet SLIP Plate SLIP Plate No. 4 No. 4 ® ® Water-Based, Graphite Dry Film Lubricant Water-Based, Graphite Dry Film Lubricant Product Description: ® ® SLIP Plate No. 4 is a water-based alternative to our SLIP Plate No.
  • Page 29 Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Preparation & Application: · Stir material prior to use. It is important to properly stir the material with a hand stir stick or paint mixer. It is normal for the material to settle during transportation, and it may take some time to mix by hand.
  • Page 30 Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Please consult the SDS for additional information on disposal of unused materials, and safe handling practices. ORDERING/SHIPPING INFORMATION AVAILABLE PACKAGING Four–1 Gallon Cans: Part #33615OS (product ordering code) Five (5) Gallon Pail: Part #36008 SHIPPING WEIGHT...
  • Page 31 Safety Data Sheet Section 1: Identification of the Substance/Mixture and of the Company/Undertaking 1.1 Product identifier Product Name SLIP Plate No. 4 Product Code 1.2 Relevant identified uses of the substance or mixture and uses advised against Relevant identified use(s) Dry film lubricant 1.3 Details of the supplier of the safety data sheet Manufacturer...
  • Page 32 H335 - May cause respiratory irritation H373 - May cause damage to organs through prolonged or repeated exposure Precautionary statements Prevention P260 - Do not breathe mist, vapours, or vspray. P264 - Wash thoroughly after handling. P270 - Do not eat, drink or smoke when using this product. P271 - Use only outdoors or in a well-ventilated area.
  • Page 33 Causes serious eye irritation Suspected of damaging fertility or the unborn child. Causes damage to organs through prolonged or repeated exposure Precautionary statements Prevention Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Do not breathe mist/vapours/spray.
  • Page 34 No 1272/2008. 3.2 Mixtures Composition Classifications According to Chemical Name Identifiers LD50/LC50 Comments Regulation/Directive CAS:7782-42-5 EU DSD/DPD: Not classified < Graphite EU CLP: Not classified Number:231- OSHA HCS 2012: Comb. Dust 955-3 EU DSD/DPD: Annex VI, Table 3.2: Xn R20/21/22 Xi Inhalation-Rat LC50 •...
  • Page 35 Refer to Section 11 - Toxicological Information. 4.3 Indication of any immediate medical attention and special treatment needed Notes to Physician All treatments should be based on observed signs and symptoms of distress in the patient. Consideration should be given to the possibility that overexposure to materials other than this product may have occurred.
  • Page 36 7.1 Precautions for safe handling Handling Use only in well ventilated areas. Wear appropriate personal protective equipment, avoid direct contact. Do not breathe mist, vapours, spray. Avoid contact with eyes, skin and clothing. Do not ingest. Wash thoroughly with soap and water after handling and before eating, drinking, or using tobacco.
  • Page 37 Section 9 - Physical and Chemical Properties 9.1 Information on Physical and Chemical Properties Material Description Physical Form Liquid Appearance/Description Dark gray liquid with no odor. Color Dark gray. Odor Odorless Odor Threshold Data lacking General Properties Boiling Point 212 F(100 C) Melting Point Data lacking Decomposition Temperature...
  • Page 38 Components Multi-dose Toxicity: Inhalation-Hamster TCLo • 3 mg/m³ 6 Hour(s) 78 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis (interstitial); Lungs, Thorax, or Respiration:Changes in lung weight; Inhalation-Rat 14808- TCLo • 80 mg/m³ 26 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis, focal (pneumoconiosis); Quartz (< 1%) Blood:Changes in spleen;...
  • Page 39 EU/CLP • Data lacking Respiratory sensitization OSHA HCS 2012 • Data lacking • EU/CLP Data lacking Serious eye damage/Irritation OSHA HCS 2012 • Eye Irritation 2 Potential Health Effects Inhalation Acute (Immediate) May cause respiratory irritation. Chronic (Delayed) No data available Skin Acute (Immediate) Causes skin irritation.
  • Page 40 No studies have been found. Section 13 - Disposal Considerations 13.1 Waste treatment methods Product waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations. Packaging waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations.
  • Page 41 For more information, consult the section Substance Specific • Quartz 14808-60-7 Issues - Silica, crystalline, encapsulated on Health Canada's WHMIS Division website.) • Graphite 7782-42-5 D2A (natural); D2B (synthetic) Canada - WHMIS - Ingredient Disclosure List • Triethylamine 121-44-8 • Ethylene glycol monobutyl ether 111-76-2 •...
  • Page 42 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed Japan - Poisonous and Deleterious Substances - Substances Not Considered Poisonous •...
  • Page 43 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S. - CERCLA/SARA - Section 302 Extremely Hazardous Substances TPQs • Triethylamine 121-44-8 Not Listed •...
  • Page 44 U.S. - California - Proposition 65 - No Significant Risk Levels (NSRL) • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S.
  • Page 45 conditions beyond our control, we assume no responsibility for its use. Key to abbreviations NDA = No data available...
  • Page 47 English Metric English Metric CT-604 Safety Tool Enerpac coupler bleed tool eliminates unsafe pressure relieving and bleeding activities such as: using a hammer and punch to unseat check balls, cones & using a wrench to ‘loosen’ a coupler. poppets Coupler Bleed Tool Fits on High Flow Couplers Maximum Model...
  • Page 48 Instruction Sheet POWERFUL SOLUTIONS. GLOBAL FORCE. CT-604 Hydraulic Coupler Bleed Tool L2755 Rev. C 02/11 Index: English....... . 1-2 Français.
  • Page 49 4.0 INSTRUCTIONS Note: The bleed tool main body is marked “male coupler” on one end and “female coupler” on the DANGER: Never attempt to relieve hydraulic other. Be sure to use the proper end. pressure by loosening a coupler. Trapped 4.
  • Page 50 Contact Us For Technical Documentation: Log in to the Online Client Portal www.hydra-slide.com Client Log In: HYD123 For Technical Support & Troubleshooting: Robert Young, Director of Operations robert@hydra-slide.com +1 519-830-7517 For Sales Inquiries & Customer Support: Janine Smith, Vice President jsmith@hydra-slide.com...

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