BERMAD BEC PM1 Installation & Operation Manual

Time/flow/volume controller

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Installation & Operation Manual
BEC PM1 Controller
Time/Flow/Volume Controller
W a t e r C o n t r o l S o l u t i o n s

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Summary of Contents for BERMAD BEC PM1

  • Page 1 Installation & Operation Manual BEC PM1 Controller Time/Flow/Volume Controller W a t e r C o n t r o l S o l u t i o n s...
  • Page 2: Table Of Contents

    Table of Contents Introduction Chapter 1 Technical Data and I/O Connections DC Solenoid Power Supply Hydrometer or Water Meter Flow Switch / Rain Sensor Wiring Table Switching the Controller's Operation Modes Chapter 2 Pressure Management according to Flow-rate Application Background The Control Panel Display Icons Programming Steps Basic Settings...
  • Page 3 Basic Settings Application Description Programming the Pressure Management by Time Intervals Application Chapter 4 On/Off Control Application Dead-end Pipes Purging Application Settings Chapter 5 On/Off Irrigation Application Display Icons Programming Steps Basic Settings Irrigation Program Settings Volumetric Irrigation Program Parameters Irrigation Program Common Parameters Operational Screens Alerts...
  • Page 4: Introduction

    Introduction This document provides installation and operation instructions for the BEC PM1 controller as it is used with BERMAD’s control valves in Waterworks and Irrigation Applications. Very Important: Chapter #1 of this document provides general installation and operation instructions which are common to all the applications’...
  • Page 5 #4 if your specific application in of an On/Off type. Chapter #5 Irrigation Control: The BEC PM1 controller can be used as a single station irrigation controller for agriculture or gardening. Please refer to chapter #5 if your specific application is of an irrigation type.
  • Page 6: Technical Data And I/O Connections

    Under normal use, the battery should last for at least one season. Hydrometer or Water Meter: BERMAD’s 900 series Hydrometer, or a water meter with dry contact pulse output, is used in applications such as the following: Pressure management with flow rate reference applications where switching to the high pressure setting is done in case of a high demand for water.
  • Page 7: Flow Switch/Rain Sensor

    Flow Switch/Rain Sensor: Flow switch can be used with the time controlled pressure management application for switching to the high pressure setting in case of a high demand for water, i.e. in case of fire. Wiring Table: The controller is supplied with the following wires connected to its terminal strip: Wire Task...
  • Page 8: Switching The Controller's Operation Modes

    Switching the Controller's Operation Modes The BEC PM1 controller has two distinctive operation modes: Irr mode - this is the default operation mode of the controller which is used for Irrigation, Time Intervals Pressure Management and On/ off applications. Pr mode - this mode is used for the Pressure Management according to Flow-rate application only.
  • Page 9: Pressure Management According To Flow-Rate Application

    The application automatically changes the control state of the Two Step Pressure Reducing Valve which is controlled by the BEC PM1 controller according to the actual real-time flow-rate reading. When the actual flow rate reading crosses the SET POINT, the...
  • Page 10: The Control Panel Display Icons

    The Control Panel Button Name Usage Next Step button - used to NEXT advance to the next screen Shift button - Not in use in this SHIFT application Used for increasing a numeric ON + value Used for switching between the OFF - “Pr”...
  • Page 11: Programming Steps

    Programming Steps Basic Settings: Setting Flow Reference Set-point Upon entering to this screen the display shows the [SP:PH] (Set Point : Pulses per Hour) title. Use the or the buttons to set the flow-rate value by number of pulses per hour. This is the flow-rate that Fig.1 - Flow set-point distinguishes between high and low pressure conditions.
  • Page 12 Setting the High to Low flow stabilization delay timer Upon entering to this screen the display shows the [SP:tL] (Set Point : Low flow timer) title. Use the or the buttons to set the required delay time parameter which is used for verifying that the change from Fig.3 - Low flow timer High flow to Low flow is stable.
  • Page 13: Auto Operation

    Auto operation Monitoring When no button is pressed in the controller’s keyboard for 3 minutes, the controller moves to the main monitoring screen indicated by the word AUTO in the middle of the screen. The AUTO screen displays the following data items: •...
  • Page 14: Pressure Management According To Time Intervals Application

    Pressure Management according to Time Intervals Application The Control Panel The BEC PM1 Human-Machine Interface consists of a graphical display screen and a four keys keyboard: NEXT STEP button - Used to advance to the next screen or programming step...
  • Page 15: Display Icons

    Display Icons The following icons may appear on the display screen during programming or operation modes: High Flow Setting Mode [seconds] Set Time / Time Operation Days Mode Volumetric Mode Manual Operation Uncontrolled Water Operation Time Meter [minutes] Automatic Station Number Operation Seasonal Flow OFF...
  • Page 16: Programming Steps

    3. Time / Volume Operation: Press the button and select the required operation mode. Select TIME for BERMAD’s pressure management by time application. Note the icons change according to your selection: the icon should be selected for time operation. Factory default - Time.
  • Page 17 Flow switch mode: Press the button to enable or disable the flow switch operation. When a flow switch is enabled the icon appears on screen. Factory default - flow switch enabled. Press the button to move to the next basic settings screen Third Basic Settings Screen The third setting screen is used for setting the system time and day of the week.
  • Page 18: Application Description

    Normally the high pressure pilot controls the valve, while the low pressure pilot is on standby mode. A BEC PM1 controller with a DC solenoid can switch the high pressure pilot with the low pressure pilot according to a pre-defined time based operation regime.
  • Page 19 For example, in typical municipal pressure regime, the day low pressure hours are between 10:00 AM and 06:00 PM and the night low pressure hours are between 10:00 PM and 06:00 AM, during the high demand hours the valve maintains the high pressure setting. Therefore, the three required program parameters of the controller are: Operation Time - 8 hours, Operation Days - 7 days and two Start Times one at 10:00 AM and the other at 10:00 PM.
  • Page 20: On/Off Control Application

    Chapter #4 On/Off Control Application The BEC PM1 enables a volumetric or time based control of BERMAD's On/Off control valves that are used for purging pipe's dead ends, refreshing reservoirs and other such On/Off applications. This chapter describes the Dead-end Pipes Purging Application Settings.
  • Page 21 A. Purging interval by Days of the Week and purging amount by operation time: In this example the pipe needs to be purged for 5 minutes every Monday and Friday at 08:00 AM. Therefore, the three required program parameters of the controller are: Operation Time - 5 Minutes, Operation Days - Monday and Friday, and Start Time at 08:00 AM.
  • Page 22 B. Purging interval by Days Interval and purging amount by operation time: In this example the pipe needs to be purged for 5 minutes every 10 days at 08:00 AM. Therefore the three required program parameters of the controller are: Operation Time - 5 Minutes, Operation Interval - 10 days and Start Time at 08:00 AM.
  • Page 23 In order to operate this application the BEC-PM1 controller should be connected to BERMAD’s 900 Series Hydrometer or to another BERMAD control valve and to a water meter. The BEC PM1 controller should be also set to volumetric operation, which can be done only at the initial setup process of the controller (when power is connected or when the controller’s reset operation is performed).
  • Page 24 and the operation stops. (See the fault messages paragraph in the monitoring chapter of this document.) The factory default is 60 seconds; use the and the buttons to set the required H.F.R. parameter. Press the button to move to the next water meter setup parameter.
  • Page 25 set the required operation volume (050 pulses in our example). Press the button to move to the next programming screen which is the Operation Days screen. 2. Operation Days: Use the button to set a particular day as an operation day, the cursor advances to the next day.
  • Page 26: On/Off Irrigation Application

    Chapter #5 Irrigation Application Display icons Automatic Setting Mode Operation Set Time / Seasonal Time Mode Adjustment Watering Volume / Rain OFF - No Volumetric Mode Watering [static] Stopped by Watering Time Rain Sensor High Flow Operation Days [seconds] Uncontrolled Manual Operation Water Meter Operation [minutes]...
  • Page 27: Programming Steps

    Programming Steps This chapter describes the required programming steps of the controller and it is divided into two: Basic Settings and Irrigation management settings. Basic Settings: First Basic Settings Screen The basic controller setting should be done once the controller is wired to the system and the power is connected, or after a total reset operation is performed.
  • Page 28 88:24 Factory Default - DC Solenoid Clock Mode: 88:12 NOTE: This value can be set only after Factory default - 24h. power-up or full unit reset. Press button and set the system clock to 12 or 24 hour clock. Time / Volume Operation: NOTE: This value can be set only after power-up or full unit reset.
  • Page 29: Irrigation Program Settings

    Third Basic Settings Screen Set the current Time and Day of the Week: System Time: Factory Default: 06:00 AM Use the and the buttons to set the system Sunday time. Hold the button pressed to quickly advance the digits. Press both buttons simultaneously to reset the time and day to the factory default setting.
  • Page 30: Volumetric Irrigation Program Parameters

    Volumetric Irrigation Program parameters Volumetric Mode Only NOTE: Setting “OFF” one of the flow limit parameters may end with an un-controlled watering in case of burst pipes or wire disconnection. It is NOT recommended to set “OFF” any of these limit parameters.
  • Page 31: Irrigation Program Common Parameters

    DAYS CYCLE Setting the Fill-Up Time (F.U.T.) This parameter defines the time it takes to fill-up the system pipes at the beginning of the valve Factory Default: operation. During this time the system does not enter to High Flow fault. 6 minutes Use the buttons in order to set the F.U.T.
  • Page 32  Watering Days START X NOTE: It is necessary to set at least one watering day in order for the controller to operate automatically. Factory Default: First Screen - Days of the Week: All days are Press the button to set a particular day as “OFF”...
  • Page 33: Operational Screens

    Operational Screens Manual Mode Manual Watering Screens START X NOTE: to switch to the MANUAL screens press and hold the NEXT button for at least 2 seconds Single station at any stage. Start Common to both screens: • Press the or the buttons to switch the valve ON or OFF.
  • Page 34: Alerts

    Water Budget - Seasonal Adjustment Percentage scaling adjustment can be used in Factory Default: order to increase or decrease the Watering 100% Time/Volume for all the irrigation stations. This method is useful when the watering Time/Volume needs to be changed due to seasonal or weather reasons. Watering scaling ranges within 10% - 200% in 10% steps.
  • Page 35: Fault Messages Table

    Fault Messages Table Type Display Operation stopped at: Remarks Low Battery "AL:bt" All Valves (!) "OFF" icon is lit Too High The valve's The faulty valve Current "AL:Cr" number icon only is lit Usage The valve's The faulty valve High Flow "AL:HF"...
  • Page 36: General Information For All Applications

    General Information for all Irr Applications Monitoring When no button is pressed in the controller’s keyboard for 3 minutes, the controller moves to the main monitoring screen indicated by the word AUTO in the middle of the screen. The AUTO screen displays the current status of the controller, which includes the current time and day, as well as the switched ON valve indication and its remaining operation time or volume.
  • Page 37: Manual Operations

    Please note that when manually started, the valve operates for the duration of its programmed operation time or operation volume. Disclaimer The BEC PM1 is a general purpose controller supplied as an electronic device controlling BERMAD valves. Therefore this document is limited to BERMAD’s applications only.
  • Page 38 B ER M AD.com • w w w. BER M A D.com © Copyright 2007-2012 BERMAD CS Ltd. All Rights Reserved. The information contained in this document is subject to change without notice. BERMAD shall not be liable for any errors contained herein.

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