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Onicon F-5400 Installation And Operation Manual

Insertion and inline thermal mass flow sensor
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ONICON
F-5400 Insertion and Inline
Thermal Mass Flow Sensor
Installation and Operation Guide
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • sales@onicon.com
2031-1 / 107032 Rev B
07-18

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  • Page 1 ONICON F-5400 Insertion and Inline Thermal Mass Flow Sensor Installation and Operation Guide 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 www.onicon.com • sales@onicon.com 2031-1 / 107032 Rev B...

  • Page 2: Model F-

    All ONICON Manuals and software available in English only. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 3: Table Of Contents

    7. Glossary of Terms and Abbreviations Page 40 8. Index Page 41 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...
  • Page 4 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 5 Record the settings in the spaces given for items A - D on the following page. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 6 If you are experiencing any problems after completing this procedure, please call the ONICON Service Department at 727-447-6140 to review this information. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 7: Introduction

    ONICON’s DDC-Sensor™ provides a technology platform for calculating accurate gas correlations. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 8 Excel, and an option to save and recall F-5400 configuration data. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 9: Installation (Mechanical)

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 10 Note: An irregular flow profile may affect sensor accuracy. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 11 ONICON provides flow conditioners as an optional accessory. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 12 The size of the flow conditioner must match the pipe size. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 13 Install the meter with the flow direction arrow on the enclosure pointing in the direction of flow in the pipe. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 14: Sensor Elements

    150 psig. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 15 8" 8.625" 7.981" 7.625" 3.261" 3.083" 18" 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...

  • Page 16: Compression Fittings

    100 psig without first relieving pressure in the pipe. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 17 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 18 FLOW Downstream Upstream Irregular Flow Pro le 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...
  • Page 19 Note: ONICON does not supply gaskets for this product. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 20: Wiring (Electrical)

    F-5400 and/or to associated peripheral equipment. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 21: Signal Wiring

    (+) Pulse output, isolated open collector output, 12-28VDC @ 10mA maximum Orange ( - ) Pulse output 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...
  • Page 22 • Some PLC and DCS equipment have built in load resistors, please refer to the technical manuals of such equipment. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 23 • Some PLC and DCS equipment have built in load resistors, please refer to the technical manuals of such equipment. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 24: Pulse/Alarm Wiring (Optional Feature)

    10mA with the power supply operating voltage. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 25 10mA with the power supply operating voltage. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 26: Operation (Standard Operation)

    Fig. 4.1: Locating the Mini USB Port 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 09/16 - 2031 / 107032...

  • Page 27: Maintenance

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 09/16 - 2031 / 107032...

  • Page 28: Troubleshooting

    6. Re-install meter according to instructions (Refer to installation section, p. 10) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107023...
  • Page 29 Contact ONICON to discuss resolutions to this problem. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 30 If this is an unacceptable condition, please contact ONICON Customer Service for alternatives. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 31 Refer to the F-5000 View Manual to Reset Total. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 32: Specifications

    The application is acceptable if the resulting velocity is within the velocity range above. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 33 Simulation mode used to align 4-20mA output and pulse output with the input to customer’s PLC/DCS. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 34: Agency Approvals

    FM (USA) and FMc (Canada): Pending Class I, Division 2 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 35: Dimensions

    15.0" (381 mm) FITTING 18.0" (457 mm) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...
  • Page 36 18" 10.37" (263mm) 3.00" 18" 10.37" (263mm) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...
  • Page 37 18" 10.37" (263mm) 6.00" 24" 10.37" (263mm) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...

  • Page 38: Warranty

    EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...

  • Page 39: Returning Your Meter

    Rush recalibration service is available for a fee. Restrictions apply. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032...
  • Page 40 NIST National Institute of Standards and Technology 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...

  • Page 41: Index

    Pulse/Alarm Outputs, p. 24 Instructions, p. 16 Precautions, p. 20 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...

  • Page 42: 11451 Belcher Road South, Largo, Fl 33773 • Usa • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • Sales@Onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page

    European Union Directives for Safety and EMC (Electromagnetic Compatibility Directive 2014/30/EU). 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-5400 Thermal Mass Flow Meter Manual 12/16 - 2031 / 107032 Page...

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