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Summary of Contents for CentriPro Aquavar IPC
- Page 1 QUICK START GUIDE IM311 FOR FULL IOM, SCAN BELOW Aquavar® IPC QUICK START-UP GUIDE FOR ADVANCED IPC...
- Page 2 CentriPro Aquavar IPC Start-Up Genie INDEX Safety and Instructions ……………………………………………………………………………………………………… 3 Input and Motor Wiring ……………………………………………………………………………………………………… 4 Control Wiring (Single and Multi-Pump) …………………………………………………………………………………… 5 Multi-Pump Connections …………………………………………………………………………………………………… 6 Single Pump Programming ………………………………………………………………………………………………… 7 Multi-Pump Programming ……………………………………………………………………………………………………13 Performing No Flow Power Calibration ……………………………………………………………………………………16 Support Contact Information ………………………………………………………………………………………………23...
- Page 3 CentriPro Aquavar IPC Start-Up Genie SAFETY AND INSTRUCTIONS been damaged or are missing. Contact your sales representative if anything is out of order. OVERVIEW PREPARE THE MOUNTING LOCATION This guide provides a quick reference for installing the Technologic Intelligent Pump Controller.
- Page 4 CentriPro Aquavar IPC Start-Up Genie WIRING INPUT (MAINS) WIRING 3-PHASE: OUTPUT WIRING TO MOTORS: Connect 3–phase AC input power wiring to terminals Connect output motor wires to terminal block labeled L1, L2, and L3. U, V, W Input Terminals Ground SINGLE PHASE INPUT DRIVES: Connect single phase power wiring to L1 &...
- Page 5 CentriPro Aquavar IPC Start-Up Genie SINGLE AND MULTI-PUMP CONTROL WIRING Install Jumper wires on: ✔ Terminal 12 and 18 The IPC requires a start command on terminal 18. To apply a start signal connect a jumper wire between terminals 18 (DI 18, parameter 5-10) and 12 (24V dc).
- Page 6 CentriPro Aquavar IPC Start-Up Genie MULTI-PUMP CONNECTIONS Connect communication Carefully remove Carefully remove wires to the bottom of the plastic cover by bottom cover by this card unlocking the tab on unlocking tab the top of the drive and releasing.
- Page 7 CentriPro Aquavar IPC Start-Up Genie COMMISSIONING STEPS 1. Power on drive(s) 2. Complete Programming. Select Quick Menu Select Parameter 04 “Start-Up Genie” You are now able to start the Start-Up Genie For Regional Settings Select North America or International PAGE 7...
- Page 8 CentriPro Aquavar IPC Start-Up Genie Select English US as Language and proceed with the down arrow Select Booster for Application type Select Motor Horsepower Select Motor Voltage Select Motor Frequency Select Motor Nominal Speed ✔ Input Example: SFA is 11.42, FLA is 10.38 Motor Current Limit: 11.42/10.38 = 1.10...
- Page 9 CentriPro Aquavar IPC Start-Up Genie Select Motor Type Select Sleep Frequency Low Limit Select Filter Type • None for no filter • Reactor-Line Load Reactor (KLR Type) • Dv/Dt (for V1K Type) • Sinewave for sinewave (Please refer to the IOM for further...
- Page 10 CentriPro Aquavar IPC Start-Up Genie Select either Single Pump or Multi-Pump Control. Follow the programming for single pump application below. For Multi-Pump Programming, continue to page 13. FOR SINGLE PUMP PROGRAMMING Select Constant Pressure for Application type Select PSI for pressure control units...
- Page 11 CentriPro Aquavar IPC Start-Up Genie FOR SINGLE PUMP PROGRAMMING Select Ramp Time Fast: 5 sec accelerate, 3 sec decelerate. Medium: 10 sec accelerate, 5 sec decelerate. Slow: 20 sec accelerate, 10 sec decelerate. Select Yes to Autoset the rest of the settings.
- Page 12 CentriPro Aquavar IPC Start-Up Genie FOR SINGLE PUMP PROGRAMMING Proceed with the down arrow. Verify that Pressure Transducer is 300 PSI, you are wired in on Analog Input 53, that your sleep frequency is 30 Hz, and your restart difference is 10 [unit], the No Water loss of prime fault is enabled, and your restart time is 10 Minutes.
- Page 13 CentriPro Aquavar IPC Start-Up Genie MULTI-PUMP PROGRAMMING Select Multi-pump control Select Multi Master Multi Control Note: Other multi pump configurations are described in the IOM Select Pump Address for each pump For each, use a unique address: 1, 2, 3, or 4 Select Constant Pressure for Application Type ✔...
- Page 14 CentriPro Aquavar IPC Start-Up Genie MULTI-PUMP PROGRAMMING ✔ Select Ramp Time Fast: 5 sec accelerate, 3 sec decelerate. Medium: 10 sec accelerate, 5 sec decelerate. Slow: 20 sec accelerate, 10 sec decelerate. Select Number of Pumps Select Number of Standby Pumps Select Yes to Autoset the rest of the settings.
- Page 15 CentriPro Aquavar IPC Start-Up Genie MULTI-PUMP PROGRAMMING For Multi-Control configuration here are the parameters that will get autoset: Constant Autoset Configuration Pressure Transducer Max Feedback 300 [unit] Transducer Type 4-20mA Feedback 1 Source AI 53 PID Performance Normal Sleep Mode...
- Page 16 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION The No Flow Power Calibration Setup provides the method to program the no flow power curve in to the controller - In order to detect a no flow condition for the various pump(s), the no flow power...
- Page 17 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select 30 Hz for Sleep Frequency, 3 Seconds for Sleep Delay. Select 10 for Restart difference. Select 3 Seconds for Minimum Run Time Select 10 Seconds for Minimum Sleep Time. Select 0.0 % for Flow Check Window...
- Page 18 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select Man. Reset Alarm for No Water Loss of Prime Fault Select Enable for No Flow Power Calibration Follow all on-screen instructions carefully. WARNING: The No Flow Power Calibration Process requires the pump to be operated at no flow.
- Page 19 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Once the calibration is completed, select OK and the down arrow to proceed. Repeat for all drives if you are in multi-control. Select 10 Seconds for No Water Loss of Prime Protection Delay...
- Page 20 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select Not Set for Suction Input Select Disabled for Digital input 27 Select Disabled for Digital input 29 Select manual Reset Alarm for Under Pressure Function Select 30 Seconds for Under Pressure Delay and 20.0% for Under pressure Difference...
- Page 21 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION Select Disabled For Low System Cut-out Select Disabled for High System fault Select No for Digital Input 19 Select No for Digital input 27 Select No for Digital Input 29 PAGE 21...
- Page 22 CentriPro Aquavar IPC Start-Up Genie NO FLOW POWER CALIBRATION 0 Seconds for Priming delay Select No for Continuing Digital Input Setup Change Setup Selection to Exit and hit OK Press OK To setup the INTELLIGENT PUMP CONTROLLER TO RUN IN SPEED CONTROL, refer to (IM295) For troubleshooting issues, refer to AQUAVAR IPC Q&A (AQIPCQA)
- Page 23 CentriPro Aquavar IPC Start-Up Genie VFD/CONTROLS TECHNICAL SUPPORT Controls Technical Hotline 866-673-0445 PAGE 23...
- Page 24 2881 East Bayard Street Ext., Suite A, Seneca Falls, NY 13148 Phone: (866) 673-0445 Fax: (888) 322-5877 www.xylem.com/centripro CentriPro is a trademark of Xylem Inc. or one of its subsidiaries. © 2018 Xylem Inc. IM311 Rev. 0 October 2018 30R0839 130R0839...