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DIRECT™-02
INSTALLATION GUIDE
INST032 Doc 2.01

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Summary of Contents for Purkeys DIRECT-02

  • Page 1 DIRECT™-02 INSTALLATION GUIDE INST032 Doc 2.01...
  • Page 3: Table Of Contents

    CONTENTS General Information ................2 Direct-02 Diagram ................3 Mounting the Direct Controller ............4 Main Harness Installation ...............5 Part List ...................9 Limited Commercial Warranty Policy ..........12 P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 4: General Information

    GENERAL INFORMATION The Purkeys Direct™ system improves the charging of liftgate batteries by utilizing a DC/DC Converter to boost the voltage for optimal charging. The boost in voltage overcomes the normal voltage drop caused by the extended distance between the liftgate batteries and the vehicle charging system.
  • Page 5: Direct-02 Diagram

    DIRECT-02 INSTALLATION GUIDE DIRECT-02 DIAGRAM P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 6: Mounting The Direct Controller

    MOUNTING THE DIRECT CONTROLLER Step 1: Mount the Direct Controller at the front of the trailer via the mounting holes on the mounting plate. Step 2: Mount the dual/single pole nosebox to the front of the trailer close to the Direct Controller.
  • Page 7: Main Harness Installation

    Note: Ensure that the jacketed 4-conductor main harness enters the liftgate battery box through a dome nut or rubber grommet to prevent chaffing the harness, which could result in possible electrical short in the system. P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 8 Step 4: Position the Direct jacketed 4-conductor main harness so that it will reach the 2-stud strip and all the slack has been taken up. Mark the jacketed 4-conductor main harness so that it can be taken back out of the battery box to be terminated.
  • Page 9 ¼ inch heat shrink over the white wire. Step 10: Crimp 3/8 ring terminals onto the white and black 8-gauge wires. Crimp #10 ring terminals onto the 14-gauge orange and 16-gauge yellow wires. P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 10 Step 11: Position the heat shrink over the crimps and apply heat to the 4 terminals. Step 12: Re-route the jacketed 4-conductor main harness back into the battery box (see diagram on page 3 for stud location). • Connect the 8-gauge black wire to the red positive input stud. •...
  • Page 11: Part List

    DIRECT-02 INSTALLATION GUIDE PART LIST PART# MOD00077 DIRECT CONTROLLER REPLACEMENT PART# H-00286 50 FT MAIN HARNESS PART# H-00315 70 FT MAIN HARNESS PART# H-00314 25 FT MAIN HARNESS PART# NB00036 DUAL/SINGLE POLE NOSEBOX P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 12 PART# BK-1049 (Revision B) TERMINAL BAG KIT PART# BK-1054 (Revision B) HARDWARE BAG KIT PART# DIRECT-02 DIRECT WITH DUAL COMBO CONNECTION 50’ HARNESS PART# DIRECT-02-70 DIRECT WITH DUAL COMBO CONNECTION 70’ HARNESS...
  • Page 13 DIRECT-02 INSTALLATION GUIDE PART# F00062 30 AMP MIDI FUSE PART# INST032 DIRECT-02 INSTALLATION GUIDE PART# INST030 DIRECT DIAGNOSTIC GUIDE P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...
  • Page 14: Limited Commercial Warranty Policy

    Purkeys. ANY Product alleged by a Customer to be defective must be inspected by Purkeys as a part of the warranty claims process in order to confirm that the part has failed as a result of a defect in material or workmanship.
  • Page 15 DIRECT-02 INSTALLATION GUIDE P: 479.419.4800 | F: 479.419.4801 | www.purkeys.net...