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J.W. Speaker 9800 Installation Instructions page 2

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INSTALLATION INSTRUCTIONS:
1. Turn off the equipment and disconnect the power supply.
3. Build the Mounting Assembly. Place the 4 Hex Nuts (B) into the
pockets of the Mounting Base (A).
5. Align the "Front" text on the Mounting Base with the round
holes on the mounting bracket (NOT the slotted holes).
7. Align front of the headlight with "Front" text on the Mounting
Base. Lamp will rock if not properly aligned. Attach Mounting
Assembly to the headlight using the 4, 1/4"-20x0.75" Hex Head
Flange Bolts. Tighten bolts to 46-50 IN-LBs.
FRONT
2. Ensure that the light mounting location is a FLAT, SOLID surface
of the same (or larger) size as the bracket or light. This will prevent
warping or distortion that can cause cracking or damage to the
light and/or bracket.
4. Place the 2, M8-1.25"x25 Carriage Bolts (E) into the slots in the
Mounting Bracket (D).
6. Attach the Mounting Bracket (D) to the Mounting Base (A) with
the 4, M8-1.25"x25 Hex Head Flange Bolts (F). Tighten the bolts by
hand. These combined parts are the Mounting Assembly.
8. Mount headlight to the vehicle using the 2, M8-1.25"x25 Carriage
Bolts (E), 2 M8 Split Lock Washers (G) and remaining 2 Hex Nuts (B).
Carefully splice the wires using the "Wire Functions" and "Voltage"
information from page 1 to power the light.
9. All connections should be adequately protected against
moisture. Shrink tubing is recommended. Lay and secure
wiring/connectors to avoid any pulling or abrasion that may
damage the wires.
10. Aim the headlights according to the instructions on the
following pages. Use the 4, M8-1.25"x25 Hex Head Flange Bolts (F)
on the side of the Mounting Assembly to angle the light up and
down. Once properly aimed, tighten the 4 bolts to 96 IN-LBS MAX.
11. Frequently check the light to make sure that it is working
properly and is securely attached.

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