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Technical Manual
TOUGH GUN™ Wire Cutter
OWNER'S MANUAL
Tregaskiss
2570 North Talbot Road
0
1
Windsor, Ontario N
R
Canada
Phone: 1-855-MIGWELD (644-9353)
+1-519-737-3000
0
Fax:
519-737-1530
L
For more information, visit us at Tregaskiss.com
OM-WC-1.1
Processes
MIG (GMAW) Welding
Description
Robotic, MIG (GMAW) Welding
Peripheral
(US & Canada)
(International)
August 2016
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Table of Contents
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Summary of Contents for Tregaskiss TOUGH GUN
- Page 1 MIG (GMAW) Welding Description Robotic, MIG (GMAW) Welding Peripheral TOUGH GUN™ Wire Cutter OWNER’S MANUAL Tregaskiss Phone: 1-855-MIGWELD (644-9353) (US & Canada) 2570 North Talbot Road +1-519-737-3000 (International) Fax: 519-737-1530 Windsor, Ontario N For more information, visit us at Tregaskiss.com Canada...
- Page 2 Tregaskiss assumes no liability for damages resulting from the use of information contained herein. The information presented in this owner’s manual is accurate to the best of our knowledge at the time of printing. Please reference Tregaskiss.com for updated material.
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Page 3: Table Of Contents
2-1 System Components ................................... 6 SECTION 3 - INSTALLATION / SET UP ....................7 3-1 Installing TOUGH GUN™ Wire Cutter (TOUGH GUN TT3 Reamer) ....................7 3-2 Installing TOUGH GUN™ Wire Cutter (TOUGH GUN TT3E Reamer) ..................... 7 3-3 Wiring Interface Connections (TOUGH GUN TT3 Reamer) ......................8 3-4 Inversing Logic .................................... -
Page 4: Section 1- Safety Precautions- Read Before Using
SECTION 1- SAFETY PRECAUTIONS- READ BEFORE USING 1-1 Additional Safety Warnings for HOT PARTS can burn Installation, Operation and Maintenance • Do not touch hot parts barehanded. • Allow cooling period before working on equipment. READ INSTRUCTIONS • To handle hot parts, use proper tools and/or wear heavy, insulated welding •... -
Page 5: Principal Safety Standards
When both (i) factory-equipped 3 years when both (i) with Lubricator and (ii) used only and (ii) Genuine Bernard and Tregaskiss parts must be used for with Tregaskiss™ TOUGH GARD™ safety and performance reasons or the warranty above shall Anti-Spatter Liquid not be valid. -
Page 6: Section 2- Specifications
SECTION 2- SPECIFICATIONS 2-1 System Components Robotic Peripheral for GMAW Welding Power Requirements: 24 VDC Air Supply: 80-100 psi For complete parts list, please see SECTION 5 - PARTS LIST... -
Page 7: Section 3- Installation / Set Up
The base plate has been designed for mounting on top of the TOUGH GUN Reamer. Be sure to consider movable fixtures and the confines of the robot. -
Page 8: Wiring Interface Connections (Tough Gun Tt3 Reamer)
3-4 Inversing Logic WARNING: Before start-up ensure that all connections are correct or damage to the wire cutter may occur. NOTE: The TOUGH GUN Wire Cutter is factory set for Sourcing inputs. To Switch from Sourcing to Sinking 1. Remove the exhaust and intake fittings. -
Page 9: Programming Events Sequence
Cycle Start – Supply output signal from the robot controller. Pulse output for 0.5 seconds. TOUGH GUN Wire Cutter will perform cutting operation. Upon completion of the cutting operation, program the robot to extract the gun from the wire cutter and continue to weld. -
Page 10: Section 4- Maintenance
3. Install new valve in place, reattaching the M3 SHCS and air fittings. Air Fittings 4-2 Scheduled Maintenance The TOUGH GUN Wire Cutter will require a periodic maintenance program to ensure a reliable service life. The following schedule is recommended: DAILY CHECK The air lines and interface cable for leaks and fraying. -
Page 11: Section 5 - Parts List
M8x1.25x50 mm SHCS WC-100-27 Backing Plate TR-2221 Breather Vent Not Sellable M3x0.5x12 mm SHCS WC-100-24 Solenoid Valve (for TOUGH GUN TT3 Reamer) WC-100-7 Blade (includes ITEM 2) WC-100-24E Solenoid Valve (for TOUGH GUN TT3E Reamer) RR-707-30 TCP Locator WC-100-26 Muffler... - Page 12 For additional support materials such as Spec Sheets, troubleshooting information, how-to guides and videos, animations, online configurators and much more, please visit Tregaskiss.com. Scan the QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport. Scan to view TOUGH GUN™ Wire Cutter Manual............
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