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Summary of Contents for Akrapovic S-H10RFT8-TT/1
- Page 1 Installation instructions Akrapovič Exhaust Systems RACING & EVOLUTION for the Honda CBR 1000RR 2008-2010, Honda CBR 1000RR ABS 2009-2010 *502262* www.akrapovic.com...
- Page 2 Congratulations on purchasing an Akrapovič exhaust system. Please read these installation instructions carefully. If you have any trouble installing the system please contact your authorized dealer! IMPORTANT INFORMATION Exclusion of Certain Liability 1. The manufacturer, importer or dealer shall not be liable for any incidental damage including personal injury or any other damages caused by improper installation or operation of the Akrapovič...
- Page 3 USE BOLT SEALANT; Apply 3 to 4 small drops of bolt sealant onto the cleaned and degreased threads before tightening the bolts. WARNING! Avoid contact with skin, eyes and mucous membranes. Do not inhale fumes. Keep out of reach of children. USE ANTI-SEIZE LEAD-FREE COPPER PASTE (black tube);...
- Page 4 REMOVAL OF STOCK EXHAUST SYSTEM: Put the motorcycle on a side stand, we recommend a racing stand. Make sure, that surface is solid and flat. Unscrew and remove the plastic fasteners from the cover of the servo motor (Figure 1). Disconnect and remove the exhaust valve cable and than reattach the plastic servo motor’s cover onto original position (Figure 2).
- Page 5 Unscrew the bolt from the muffler chassis hanging bracket (Figure 3). Unscrew the bolts from the left lower part of the cowling (Figure 4). Figure 3 Figure 4...
- Page 6 Cut the plastic tie which holds the lambda sensor cable and than unscrew the lambda sensor (Figure 5, 6). Figure 5 Figure 6...
- Page 7 Unscrew the bolt from the metal clamp at the muffler - link pipe joint and remove the muffler (Figure 7, 8). Figure 7 Figure 8...
- Page 8 Unscrew the bolts from the right lower part of the cowling (Figure 9, 10). Figure 9 Figure 10...
- Page 9 Remove the lower part of the cowling then unscrew the bolts and remove the plastic fasteners from the left and right side of the cowling (Figure 11, 12, 13, 14, 15, 16, 17, 18, 19, 20). Figure 11 Figure 12...
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Figure 17 Figure 18... -
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Figure 19 Figure 20... -
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Disconnect the vacuum pipes and turn signals electrical connectors (Figure 21, 22). Figure 21 Figure 22... -
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Unscrew the bolt from the lower water cooler hanging bracket and slightly remove the cooler (Figure 23). WARNING: do not disconnect the cooling system tubes! Unscrew the bolts from the header tube flanges (Figure 24). Figure 23 Figure 24... - Page 16 Unscrew the bolt from chassis hanging bracket of stock headers (Figure 25) and remove the stock header tubes (Figure 26). Figure 25 Figure 26...
- Page 17 INSTALLATION OF THE AKRAPOVIČ RACING OR EVOLUTION EXHAUST SYSTEM: Set up the sleeves together with the flanges and springs. Make sure they are correctly oriented and that the holes for attaching the springs line up with the loops on the header tubes. Do not tighten up the flanges (Figure 27, 28). WARNING: make sure not to damage the cooling fins! Figure 27 Figure 28...
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WARNING: make sure, that springs pull the collectors all the way onto the headers – use rubber mallet if necessary to tap the connections into place! For Evolution exhaust only: coat the interior side of the input bushes of the titanium collectors with Akrapovic ceramic anti-seizing grease (white tube). -
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Slide the link pipe onto the collectors and attach the springs (Figure 32).For Evolution exhaust only: coat the interior side of the input bushes of the titanium link pipe with Akrapovic ceramic anti-seizing grease (white tube). WARNING: make sure, that springs pull the link pipe all the way onto the collectors – use rubber mallet if... -
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Tighten the lambda sensor. Make sure not to damage the sensor’s electrical lead (Figure 33). Fix the lambda sen- sor electrical lead with plastic tie onto the plastic bracket and cut away excess of the tie (Figure 34). 29 Nm... -
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Remove the rubber dampers and the metal collar from the muffler bracket (Figure 35). Remove the footrest and put the 5 mm aluminium distance bushes under the footrest than reattach the footrest with the stock bolts (Figure 36). Figure 35 25 Nm 18 ftlb Figure 36... - Page 22 Insert the aluminium bush to the muffler bracket (Figure 37). Figure 37 Correctly position the carbon-fiber clamp and slide it onto the muffler - bear in mind the left offset of the carbon- fiber clamp viewed from the rear (Figure 38).
- Page 23 WARNING: make sure, that springs pull the muffler all the way onto the link pipe – use rubber mallet if necessary to tap the connections into place! Figure 39 For Evolution exhaust only: coat the interior side of the input bush of the muffler with Akrapovic ceramic anti- seizing grease (white tube). Figure 40...
- Page 24 Tighten the bolts on the carbon-fiber clamp and clamp to stock muffler bracket joint (Figure 41). Make sure the link pipe or muffler are not touching the frame, swing arm or any other part of the motorcycle. Attach the cowlings in the reverse order from the order in which they were removed (Figure 42).
- Page 25 Final installation: 1. Clean grease spots: a. Muffler – carbon-fiber outer sleeve: use a soft dry cloth. b. Muffler – titanium outer sleeve: use a soft cloth sprayed with a multi-purpose spray lubricant (WD-40 or equivalent). c. Muffler – carbon-fiber outlet cap: use a soft dry cloth. d.
- Page 26 HONDA CBR 1000RR (WITHOUT ABS)/ Racing line, Model year: 2008 - 2010 Product code: S-H10R6L-TC S-H10R6L-TT P-82 INNER SLEEVE P-F40 FLANGE V-TUV003/1 NOISE REDUCTION INSERT H-H10R6 HEADER SET V-EC28 END CAP SET FOR TITANIUM OUTER SLEEVE MUFFLER V-EC35 END CAP SET FOR CARBON FIBRE OUTER SLEEVE MUFFLER...
- Page 27 HONDA CBR 1000RR (WITHOUT ABS/ )Complete exhaust system/Racing line tube set with street legal Slip-on muffler, model year 2008-2010 Product code: S-H10R6L-TC/1 S-H10R6L-TT/1 WARNING! IN CASE OF COMBINATION WITH FULL SYSTEM TUBE SET, THE SLIP-ON HOMOLOGATION IS NOT VALID! M-HT00805T/1 FULL TITANIUM MUFFLER M-HT00805C/1 TITANIUM MUFFLER WITH CARBON FIBRE OUTER SLEEVE P-82 INNER SLEEVE P-F40 FLANGE...
- Page 28 HONDA CBR 1000RR ABS/ Complete exhaust system/ RACING LINE, Model year: 2009 - 2010 Product code: S-H10R7-TT S-H10R7-TC (P-82) INNER SLEEVE (P-F40) FLANGE (V-TUV003/1) NOISE REDUCTION INSERT (H-H10R7) HEADER SET (V-EC28) END CAP SET FOR TITANIUM OUTER SLEEVE MUFFLER...
- Page 29 HONDA CBR 1000RR ABS/ COMPLETE EXHAUST SYSTEM/ Evolution line tube set with homologated Slip-on muffler, Model year: 2009 - 2010 WARNING! IN CASE OF COMBINATION WITH FULL SYSTEM TUBE SET, Product code: S-H10RFT8-TT/1 THE SLIP-ON HOMOLOGATION IS NOT VALID! S-H10RFT8-TC/1...
- Page 30 www.akrapovic.com...
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