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For immediate help with assembly or product information call our toll-free number: 1-800-844-9273 or email: customerservice@yardline.net Our staff is ready to provide assistance. April through October M - F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST...
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2398 06/20/2011 Yardline Play Systems Customer Service Model 4130 1-800-844-9273 Playset Model 6035 1000 Ternes Drive Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Adult Assistance required First...
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ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of eight occupants at one time having a combined weight of 1,200 pounds. (This weight does not include occupants in the sandbox or picnic table area.) ...
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
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PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
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PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side, the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly. BACK SIDE RIGHT SIDE LEFT SIDE FRONT SIDE...
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IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.
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W O O D P A R T S L I S T 5/4 x 4 x 43-1/8” 5/4 x 6 x 22-1/2” WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1" x 4" ..........3/4" x 3-3/8" .......... 1" x 6" 3/4"...
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W O O D P A R T S L I S T 5/4 x 4 x 48-5/8” WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1" x 4" ..........3/4" x 3-3/8" .......... 1" x 6" 3/4" x 5-3/8" 2379-MS 5/4"...
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TWO PERSON SWING PARTS LIST Swing Foot Rest Swing Seat Swing Frame S O M E H A R D W A R E M A Y B E I N S ERTED BY MANUFACTURER A C T U A L S I Z E S H O W N 3/8”...
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TWO PERSON SWING PARTS LIST CONT. RIGHT Mounting Plate LEFT Mounting Plate 15-5/8” Foot Rest Pin 5-7/8” Seat Pin Bolt Cover 4-1/4” Swing Hanger Swing Bracket Swing Chain 2389-MS...
SET-UP SAFETY AREA BACK SIDE 25’-10” 6’ SAFETY AREA ROCK LADDER WALL SWING 26’- 4” 14’- 4” 9’- 8” PICNIC HEIGHT TABLE 13’-10” SLIDE 6’ SAFETY AREA FRONT SIDE SANDBOX FORT Flush 45-1/8” 1216-MS 5/4 x 6 x 43-1/8” CHECK THESE MEASUREMENTS NOTE: Two holes.
FORT CORNER POSTS 2321-MS 3 x 3 x 84” Note hole location. Note hole location. 45-1/8" Inside 3” Screws x8 Flush 1216-MS 5/4 x 6 x 43-1/8” FORT CORNER POSTS Flat Washer Lock Washer 3-1/2” Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS 1”...
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FORT FLOOR FRAME To Center of 2364-MS 16-1/4” 2364-MS 5/4 x 4 x 43-1/8” 16-1/4” !IMPORTANT! Install 2365-MS counterbores facing Flush toward inside. 2365-MS 5/4 x 4 x 71-3/4” 3” Screws x16 Flush FORT FLOOR FRAME T-Nut x4 Flat Washer Lock Washer 3-3/4"...
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FORT FLOOR FRAME 2084 1/4” !IMPORTANT! Mark L-BRACKET locations at each corner. Ensure 1/4” distance between L-BRACKET and lower edge of frame as shown. FORT FLOOR FRAME Drill-Through 1/4” marked L-BRACKET locations at each corner. Re-Drill through using 1/2” bit from outside of frame at each L-BRACKET hole location.
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FORT FLOOR FRAME T-Nut x8 Pound in T-Nut at each of eight L-BRACKET location holes on outer face of boards as shown. 2084 Flat Washer Lock Washer 1-1/4” Hex Bolt FORT DECK PLANKS 5/4 x 6 x 71-3/4” 1217-MS evenly spaced Pre-assemble all deck planks as shown.
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FORT DECK PLANKS Check to ensure all screws go into boards underneath. 2-1/2” Screws Flush FORT FLOOR FRAME 2 x 4 x 18” 1020-MS Flush Flush Mark eight (8) HOLES.
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FORT FLOOR FRAME SEE PAGE 7 Pre-drill through 1/4” pilot hole at eight marked locations. Re-drill through with 1/2” bit. FORT FLOOR FRAME T-Nut Flat Washer Lock Washer 2-1/2” Hex Bolt...
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FORT FLOOR FRAME T-Nut 4-3/4” Hex Bolt Lock Washer Flat Washer FORT UPPER RAILS 3” Screw x8 2 x 4 x 43-1/8” 5/4 x 4 x 71-3/4” 2368-MS 2365-MS !IMPORTANT! Install 2365-MS counterbores facing toward inside. 2391-MS 2 x 4 x 43-1/8” Hole Flush at all corners.
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FORT UPPER RAILS 3-1/2” T-Nut x4 Flat Washer Lock Washer 3-3/4" Hex Bolt ROOF FRAME FORT IMPORTANT! : PRE-DRILL UPRIGHT 1/4” x 2” DEEP. CENTER 2381-MS 37-9/16" 1-15/16" 5/4 x 4 x 75-1/8” 37-9/16" Mark centers 3-1/2” Lag bolts (x4) Flush DO NOT OVER-TIGHTEN LAG BOLTS...
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FORT ROOF FRAME Position upright centered against horizontal frame. Use a Clamp and Square to ensure squareness. SEE PAGE 7 Pre-drill two 1/4" pilot holes Drill through center of both bores. at marked locations. Re-drill all two holes from opposite side using 1/2" bit. RIGHT SIDE SWING BEAM 2366-MS...
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FORT ROOF FRAME Position 2367-MS centered against horizontal tent frame. Use a Clamp and Square to ensure squareness. Drill through center of both bores. LEFT SIDE ROCK WALL 2367-MS T-Nut x2 You may need to add 2 x 4 x 30-1/4” washers to make hex bolt Á...
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SWING BEAM PRE-DRILL Keep T-Nuts to top of Swing Beam. Make sure T-nuts are at top of swing beam. Step 1 Locate 2182 Bracket, position as shown and mark Step 2 2182 hole location. Pre-drill 1/4" holes at marked bracket Step 3 hole locations, 1-1/2”...
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SWING BEAM SWING HANGERS - INSTALL T-Nut seated Swing Beam Swing Hanger Bolt Hanger is Swing Hanger tightened up Washer to washer. IMPORTANT! Final position of each Spring Clip is 2347 perpendicular to swing beam. Swing Hanger Spring Clip Insert Swing Hanger and hand-tighten until hanger meets washer. Use a screwdriver to turn swing hanger until T-Nut is tightly seated and swing hanger is snug against washer.
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A - FRAME ASSEMBLE T-Nut x4 1210-MS 3 x 3 x 92-1/2" Rotate 1210-MS 180 after installing T-Nuts. A - FRAME ASSEMBLE 3-3/4” Hex Bolt Lock Washer Flat Washer Pre-installed T-Nuts 1017-MS are underneath. 5/4 x 6 x 68-1/4”...
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A - FRAME INSTALL NOTE: Ensure two to three threads are exposed past Lock Nut. 3-3/4” Hex Bolt Flat Washer 2098-H Flat Washer Lock Nut Two people are needed to raise and steady Swing Beam and A-Frame. A - FRAME INSTALL Pre-drill four 3/16”...
SWING A - FRAME 5/16” x 3” Lag Bolt 5/16” Lock Washer 5/16” Flat Washer DO NOT OVER-TIGHTEN LAG BOLTS SWING BEAM ASSEMBLY INSTALL * USE CARE WHEN INSTALLING SWING BEAM ASSEMBLY * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP.
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SWING SWING BEAM Position swing beam assembly resting upon tent frame upper rail. Ensure swing beam assembly is centered at vertical tent support and mark Bent Plate holes. CENTER 2106-H RIGHT SIDE SWING BEAM SWING SWING BEAM 3/16” Pre-drill four pilot holes into Swing Beam at marked locations 2”...
SWING SWING BEAM You may need to add washers to make hex bolt Á ush with T-nut. 1-1/4” Hex Bolt Lock Washer Flat Washer T-Nut x4 5/16" Flat Washer 5/16" Lock Washer 5/16" x 3" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS SWING TOP BRACKET 2182...
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SWING TOP BRACKET SEE PAGE 7 1. Pre-drill using 1/4” bit. 2. Re-drill from opposite side using 1/2” bit. FORT TOP BRACKET Flat Washer Lock Washer 1-1/2" Hex Bolt 3/8" x 2-1/2" Lag Bolt T-Nut x2 Lock Washer Flat Washer You may need to add washers to make hex bolt Á...
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FORT BALUSTERS 5/8 x 3-1/4 x 34-1/2” RIGHT SIDE / SWING BEAM 2324-MS 1-1/4” Screws x8 2324-MS AS SPACER 1-1/4" CENTER CENTER 3-1/4” 3-1/4” 5/8 x 3-1/4 x 34-1/2” 3-1/4” 2324-MS 3-1/4” 3-1/4” 1-1/4” Screws 1-1/4” RIGHT SIDE / SWING BEAM...
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FORT BALUSTERS LEFT SIDE / PICNIC SIDE 1-1/4” Screws x12 5/8 x 3-1/4 x 34-1/2” 2324-MS 1-1/4" 1-1/4" Center spacer between posts. ASSEMBLE STEP LADDER 2-1/2” Wood Screws (x16) 2 x 4 x 51” 2319-MS 2 x 4 x 51” 2318-MS Back side 1051-MS...
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ROCK WALL ASSEMBLE Place and align planks parallel on a level surface. We recommend a soft surface to protect planks. *Hint: Number the order of each plank for correct re-orientation, top to bottom. Mark parts on back side or use masking tape. Arrange the Rocks in an attractive and practical fashion.
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ROCK WALL ASSEMBLE Turn all planks over to original position. Align two Rails parallel and maintain dimension shown. Position Plank 2 as shown and attach to Rails. - Do not attach any other planks at this time. 2320-MS 2 x 4 x 51” 22-1/2”...
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ROCK WALL INSTALL Secure remaining Planks (3 through 8). Ensure all Plank ends are flush, making sure screws install into rails. - Do Not attach top Plank 1 at this time. 22-1/2” All flush 2-1/2” Screws x24 22-1/2” ROCK WALL ASSEMBLE 2338 1/4”...
ROCK WALL INSTALL SWING BEAM SIDE CENTER BACK SIDE Flush at bottom of Deck Plank. Center Rockwall / Ladder on deck joist and mark hole positions. ROCK WALL INSTALL BACK SIDE Rock Wall SEE PAGE 7 Pre-drill three 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 1/2"...
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ROCK WALL INSTALL BACK SIDE Rock Wall T-Nut x3 ROCK WALL INSTALL Flat Washer Lock Washer 3” Hex Bolt...
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ROCK WALL INSTALL 2-1/2” Screws x4 Plank 1 2360-MS 5/4 x 6 x 22-1/2” Flush STEP LADDER - LADDER BLOCK INSTALL 2-1/2" Screws Flush FLUSH TO TOP OF ANGLE CUT 2222-MS 1 x 4 x 17" BACK SIDE...
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METAL HANDRAIL INSTALL Remove 1-1/4 Hex Bolt, T-Nut and washers from location (right of ladder). METAL HANDRAIL INSTALL 2309 2” Button Head Screw Flat Washer Lock Washer Flat Washer Lock Nut Acorn Nut...
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METAL HANDRAIL INSTALL Remove 1-1/4 Hex Bolt, T-Nut and washers from location (left of rockwall). METAL HANDRAIL INSTALL 2309 This space intentionally left blank. 2” Button Head Screw Flat Washer Lock Washer Flat Washer Lock Nut Acorn Nut...
SAFETY HANDLES INSTALL Ensure Metal Handrail is vertical and plumb. 1-1/2” Lag Bolt Flat Washer 2007 DO NOT OVER-TIGHTEN LAG BOLTS METAL HANDRAIL INSTALL Pre-drill 1/4” pilot hole at marked location. Re drill from opposite side using 1/2” bit. SEE PAGE 7 SEE PAGE 7...
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FORT UPPER RAILS BACK SIDE 2084 !IMPORTANT! Align L-BRACKET with drilled hole and mark second hole location on side rail. LEFT SIDE RIGHT SIDE BACK SIDE SEE PAGE 7 Drill-Through 1/4” marked L-BRACKET locations. Re-Drill through using 1/2” bit from outside of frame at each LEFT SIDE RIGHT SIDE L-BRACKET hole location.
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FORT UPPER RAILS ROCKWALL SIDE T-Nut 1-1/2" Button Head Bolt Lock Washer Flat Washer FORT UPPER RAILS 5/8 x 3-1/4 x 34-1/2” 3-1/4” 2324-MS 1-1/4” 1-1/4” Screws RIGHT SIDE / SWING BEAM...
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FORT BALUSTERS 5/8 x 3-1/4 x 34-1/2” 2324-MS 1-1/4” Screws x4 1-1/4" LEFT SIDE / PICNIC SIDE TWO PERSON SWING ASSEMBLE...
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TWO PERSON SWING ASSEMBLE Orient seats to point toward the center of swing. TWO PERSON SWING ASSEMBLE Tap Push Cap onto rod using hammer and insert pin through seat and swing brace. 5-7/8” Seat pin Push Cap 15-5/8” Foot rest pin 5/16”...
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TWO PERSON SWING ASSEMBLE 5/16” Washer 5/16” Lock Nut Tighten Lock Nut until 2-3 threads are exposed. Hold foot rest pin by the threads while tightening lock nut on other side TWO PERSON SWING ASSEMBLE Push Cap 2388-MS 1 x 4 x 5-1/2” Using 2388-MS as a brace, tap the top push cap with a hammer until secure.
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TWO PERSON SWING ASSEMBLE Coated chain to eye bolt side. 1” Eye bolt 1/4” Washer 1/4” Lock Nut 1” Eye bolt Ensure Lock Nuts are tightened enough to expose 2-3 threads. 1/4” Washer HOOK CHAIN TO EYE BOLT BEFORE INSTALLING. 1/4”...
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TWO PERSON SWING MOUNT INSTALL 11” 17-1/2” 17-1/2” 17-1/2” -OR- -OR- ALIGN BRACKET WITH ALIGN BRACKET WITH ALIGN BRACKET WITH OUTSIDE EDGE OF OUTSIDE EDGE OF OUTSIDE EDGE OF COUNTER-BORE COUNTER-BORE COUNTER-BORE Choose location of Two Person Swing and re-locate previously installed swing hangers if necessary.
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TWO PERSON SWING MOUNT ASSEMBLE 3/8” Lock Nut 3/8” Washer 4-1/4” Swing Hanger TWO PERSON SWING MOUNT ASSEMBLE 2-1/2” Wood screw Bolt cover NOTE: Pre-drill 1/8” X 1” DEEP. Attach swing chains...
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SWINGS INSTALL Attach a Quick-Clip at the end of each swing chain. Then, using the Quick-Clips, attach the swings to the Spring Clips on the swing beam, as shown below. Tighten all Quick Clips using hand tools. Attach Playset Plaque Quick Clip using One 1"...
PICNIC TABLE INSTALL Measure and mark 2371-MS COUNTER BORE TO 5/4 x 4 x 13" INSIDE 24” 2394-MS 5/4 x 4 x 13" 24” FLUSH Position 2371-MS and 2394-MS 24” from bottom of playset and Á ush to inside of corner post. Mark pre-drilled hole. PICNIC TABLE INSTALL 3/16”...
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PICNIC TABLE INSTALL 5/16” Flat Washer 5/16” Lock Washer 5/16 x 3" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS 3” Screw FLUSH PICNIC TABLE INSTALL FLUSH Measure and mark COUNTER BORE TO INSIDE 13” 2372-MS 5/4 x 4 x 26" 2395-MS 5/4 x 4 x 26"...
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PICNIC TABLE INSTALL 3/16” Pre-drill four pilot holes into upright at marked locations 1-1/2” DEEP. PICNIC TABLE INSTALL FLUSH 5/16” Flat Washer 5/16” Lock Washer 5/16 x 3" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS 3” Screw...
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PICNIC TABLE INSTALL Flush 1-5/8” Screw Flush 2393-MS 5/4 x 4 x 28-1/2" T-Nut 3/8 x 1-3/4” Hex Bolt Lock Washer Flat Washer 2370-MS 5/4 x 4 x 28-1/2" PICNIC TABLE INSTALL 2-1/2” Screw 2-1/2” Screw 1” Overhang 2369-MS 5/4 x 6 x 41”...
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PICNIC TABLE INSTALL 2-1/2” Screw 2-1/2” Screw 1” Overhang 2-1/2” Screws 1/2” Overhang 2369-MS 5/4 x 6 x 41” CANOPY INSTALL 5/4 x 4 x 21-1/2” 2373-MS 3” Screw FLUSH TO BOTTOM OF DECK.
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CANOPY INSTALL 3” Screw 5/4 x 4 x 22-1/2” 2375-MS FLUSH FLUSH Pre-Drill 1/8” hole CANOPY INSTALL 3” Screw 5/4 x 4 x 37” 2374-MS FLUSH FLUSH 3” Screw...
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CANOPY INSTALL 2390-MS 1 x 3 x 38-3/4” (5) 3/4” Wood Screws 1/2” through hem. Canopy 2349-MS 38-3/4” x 40” CANOPY INSTALL (5) 1-5/8” Wood Screws Flush...
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TENT TARP INSTALL Fold canopy taut under diagonally at each corner. Fold tarp under Canopy End Rail. End Rail Install screws through hem for strength. 3/4" Truss Head Screw (x5) 3/16" x 1" Fender Washer (x5) Screw through end folds. 2374-MS SPACE TRUSS HEAD SCREWS EQUALLY ACROSS FRONT OF CANOPY...
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SOLID ROOF INSTALL 1/8” Pre-drill pilot holes 2” DEEP. 5/4 x 4 x 48-5/8” Install one 3” wood screw to secure 2379-MS 2379-MS and 2380-MS together 5/4 x 4 x 48-5/8” 2379-MS 2380-MS 5/4 x 4 x 48-5/8” T-Nut Flat Washer Lock Washer 3/8 x 1-3/4”...
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CHIMNEY ASSEMBLE (6) 2-1/2” Wood screws 5/4 x 6 x 11-1/2” 2385-MS CHIMNEY ASSEMBLE (4) 2-1/2” Wood screws 5/4 x 6 x 7-1/2” 2386-MS...
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CHIMNEY ASSEMBLE (4) 1-1/4” Wood screws 1 x 4 x 5-1/2” 2388-MS (4) 1-1/4” Wood screws CHIMNEY ASSEMBLE (4) 1-1/4” Wood screws 1 x 4 x 9” 2387-MS (4) 1-1/4” Wood screws...
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SOLID ROOF INSTALL Center roof panels on rafters. (8) 1-1/4” Wood Screws Ensure equal 2” overhang on both sides. 2" 2" Maintain 41-1/8" dimension between rafters. 41-1/8" 2338-MS 5/8 x 3-1/4 x 47” Flush SOLID ROOF INSTALL WARNING! Install screws Á ush with Install 5 roof slats on both sides of roof.
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CHIMNEY INSTALL Secure Chimney Á ush to the bottom of the 5th roof slat with (4) 2-1/2” wood screws from inside fort. 11” Approximately (4) 2-1/2” Wood screws (4) 2-1/2” Wood screws At this point you may choose which side to place the chimney.
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SOLID ROOF INSTALL (58) 1-1/4” Align 2382-MS WARNING! Install screws Á ush with roof Wood Screws with 2379-MS board to avoid protruding below roof. 2382-MS and 2380-MS Flush Flush 2380-MS 2382-MS 1 x 3 x 47-3/8” 2382-MS 1 x 3 x 47-3/8” SOLID ROOF INSTALL Secure 2376-MS with...
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SOLID ROOF INSTALL Install on INSIDE of fort. Mark center of 2376-MS and Secure 2377-MS with (3) 1-1/4” wood screws. CENTER 2376-MS 5/8 x 3-1/4 x 11-3/4” 2377-MS SOLID ROOF INSTALL 3/8 x 7-7/16 x 18” 2378-MS Install on OUTSIDE of fort. Secure 2378-MS with (5) 3/4”...
INSTALL STAKES 1015-MS 3” Wood Screws x8 1 x 1-3/8 x 17” Make sure all base pieces, and uprights 3” Wood Screws x4 are resting Á at on the ground. It may be necessary to loosen the soil beneath Playset to make everything level.
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SLIDE INSTALL Locate Slide in the opening between Balusters on the FRONT SIDE of the Tower. 2-1/2” Pan Head Wood Screw x2 Pre-drill 1/8” pilot holes through Slide at dimples, 1/4 x 1” Fender Washer x2 through deck planks, and into lower slide support. Ensure screws are installed through deck planks.
STEERING WHEEL INSTALL Install in desired location. Flat Washer 1-1/2” Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS Steering Wheel Cap 2008-A TELESCOPE INSTALL 1-1/4” Screws Telescope 2073 Telescope Bracket Any Top Rail...
Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Yardline Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Yardline Play Systems pay the cost of labor or installation or any other costs related thereto.
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Yardline Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
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