BlastPro BP-10 Owner's Manual

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BLASTPRO MANUFACTURING, INC. ~ WARRANTY & REGISTRATION CARD
ONE YEAR LIMITED WARRANTY
(1-877-495-6464)
A COPY OF THE WARRANTY CARD ON THE FOLLOWING PAGE, TOGETHER WITH PROOF OF PAYMENT, MUST BE
SUBMITTED WITH ANY SERVICE REQUEST. THIS WARRANTY CARD MUST BE RETURNED TO: BLASTPRO
MANUFACTURING, INC., 6021 MELROSE LANE, OKLAHOMA CITY, OK 73127, WITHIN TEN (10) DAYS OF ACQUIRING
BLASTPRO PRODUCTS IN ORDER TO QUALIFY FOR THE ONE YEAR LIMITED WARRANTY CONTAINED IN THE SALES
AGREEMENT.
BlastPro provides as a limited warranty to Original Purchasers of BlastPro equipment, purchased within and situated within the
United States of America, who notify BlastPro in writing through completion of the BlastPro Equipment Warranty Card within ten
(10) days of acquiring BlastPro Equipment, the following limited warranty.
Subject to the exclusions, limitations and conditions stated above and below, BlastPro will warrant its products against defects in
materials and workmanship, provided the Original Purchaser uses such equipment under normal and proper use, for a period of
one year or 1,000 hours, whichever occurs first, from the date of delivery to the Original Purchaser.
During the applicable limited warranty period and subject to the exclusions, limitations and conditions contained herein, BlastPro
shall, within a reasonable period of time, repair or replace, at its option, any defective components of the equipment. The limited
warranty does not cover wear parts, including but not limited to, tires, magnets, seals, casters, liners, wear plates, bearings, cages,
blast wheels, blades, belts, electrical wiring components and items of a similar nature.
This limited warranty does not cover damage to BlastPro equipment caused by any of the following: the use of the equipment for
purposes other than which the equipment was designed and intended, all external causes such as (without limitation) acts of God,
accidents, dropping, collision, fire, water damage, freezing, striking other objects, misuse or otherwise using the equipment
contrary to the instructions and warnings contained in the User Manual; altering or modifying BlastPro equipment or accessories;
exposure to environmental conditions beyond reasonable limits and the limits stated in the equipment manual; failure to properly
maintain and service the equipment; damage caused by the use of any non-BlastPro parts or attachments on the equipment.
To obtain repair or replacement under this limited warranty, the Original Purchaser must contact BlastPro at 1-877-495-6464. The
Original Purchaser must be prepared to describe any alleged problem, as well as provide proof of purchase and proof of date of
delivery and return of the Equipment Warranty Card. Written authorization from BlastPro must be obtained prior to any BlastPro
equipment being returned to BlastPro.
Once BlastPro provides the Original Purchaser with a written authorization, then the Original Purchaser shall deliver the
equipment as instructed by BlastPro. The Original Purchaser shall pay the cost of shipping and shall also bear any risk of loss
during shipping. Providing the BlastPro equipment is defective and the limited warranty applies, BlastPro shall, within a
reasonable period of time, repair or replace any defective components. The Original Purchaser shall be responsible for picking up
the repaired equipment or may arrange for shipment at Original Purchaser's expense.
BlastPro's repair or replacement of any defective parts on the equipment does not extend the term of this limited warranty, which
shall expire on expiration of the period of one year from the date of Original delivery, subject to the further terms of this warranty.
THIS LIMITED WARRANTY IS THE ONLY WARRANTY APPLICABLE TO BLASTPRO EQUIPMENT.
BLASTPRO DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED
WARRANTIES OF MERCHANTABLILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER
THAN THOSE WARRANTIES IMPLIED AND INCAPABLE OF EXCLUSION, RESTRICTION OR
MODIFICATION UNDER APPLICABLE LAW. ANY SUCH IMPLIED WARRANTIES WHICH MAY BE
REQUIRED BY LAW AND ARE NOT DISCLAIMED HEREBY, ARE LIMITED TO THE EXTENT
ALLOWED BY LAW TO THE APPLICABLE PERIOD OF THIS IMPLIED WARRANTY OR TO THE
APPLICABLE TIME PERIOD PROVIDED BY THE APPLICABLE STATE LAW, WHICHEVER PERIOD
IS SHORTER.
UNDER NO CIRCUMSTANCES SHALL BLASTPRO BE LIABLE TO THE ORIGINAL PURCHASER OR
ANY OTHER PERSON FOR ANY DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES RESULTING
FROM THE USE OR MISUSE OF THE EQUIPMENT OR ARISING OUT OF ANY BREACH OF ANY
WARRANTY OR FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER,
INCLUDING WITHOUT LIMITATION, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE
OR ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.
NO CHANGE TO OR ADDITIONAL WARRANTY, NO MATTER BY WHOM MADE OR WHEN MADE,
SHALL APPLY TO ANY EQUIPMENT SOLD BY BLASTPRO.

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Summary of Contents for BlastPro BP-10

  • Page 1 This limited warranty does not cover damage to BlastPro equipment caused by any of the following: the use of the equipment for purposes other than which the equipment was designed and intended, all external causes such as (without limitation) acts of God, accidents, dropping, collision, fire, water damage, freezing, striking other objects, misuse or otherwise using the equipment contrary to the instructions and warnings contained in the User Manual;...
  • Page 2 CUT HERE WARRANTY REGISTRATION CARD IMPORTANT! To ensure that your BlastPro machine is covered under warranty, please fill in the following information and mail it to BlastPro Manufacturing, Inc. 6021 Melrose Lane, Oklahoma City, OK 73127, or Fax to 405-495-1331...
  • Page 3: Table Of Contents

    BP-10 Table of Contents FORWARD .................................. 2 INTRODUCTION ............................... 3 ................................. 3 PECIFICATIONS SAFETY INSTRUCTIONS ............................4 — G ..............................4 AFETY ENERAL — S ........................... 4 AFETY SSESSMENT — S ..............................6 AFETY TART — O ........................8 AFETY...
  • Page 4: Forward

    Forward Thank you for your purchase of a shotblasting machine from BlastPro Manufacturing, Inc. We feel that you have purchased the highest quality shotblasting equipment on the market today. This manual has been prepared to give the operator a general understanding of the machine. It is not intended to be an all encompassing document which addresses every situation which may be encountered when operating the machine.
  • Page 5: Introduction

    BLASTRAC parts. The mechanics of the BP-10 are fairly simple. When the shot lever is opened, a cable connected to the shot lever opens the shot valve which subsequently allows shot from the shot hopper to be released. The shot then moves through the shot valve, down the feed spout, and into the blast wheel which sits in a control cage.
  • Page 7: Safety Instructions

    Safety Instructions ALL OPERATORS AND MAINTENANCE PERSONNEL SHOULD READ THIS SECTION CAREFULLY BEFORE OPERATING OR MAINTAINING THIS EQUIPMENT. THESE SAFETY INSTRUCTIONS ARE NOT MEANT TO REPRESENT AN ALL-INCLUSIVE LIST OF INSTANCES WHICH COULD OCCUR WHEN OPERATING THIS EQUIPMENT. FOR, AS WITH ANY PIECE OF CONSTRUCTION EQUIPMENT, SERIOUS INJURY CAN OCCUR IF PROPER SAFETY PROCEDURES ARE NOT DILIGENTLY FOLLOWED.
  • Page 8 SO, BECAUSE THE BP-10 SHOTBLASTING MACHINE HAS NOT BEEN DESIGNED TO REMOVE, CLEAN, PROFILE, OR ALTER ANY SURFACE COATED WITH OR OTHERWISE CONTAMINATED BY DANGEROUS MATERIALS, BLASTPRO MANUFACTURING, INC. EXPRESSLY DISCLAIMS ANY LIABILITY FOR INJURY, ILLNESS, DEATH, OR DAMAGE THAT MIGHT OCCUR OR RESULT FROM SUCH IMPROPER USE.
  • Page 9: Safety - Start Up

     Inspect the duct hose leading from the BP-10 to the dust collector. Make sure hose is free of debris, hose is not cracked, and holes do not exist. If necessary, replace hose.
  • Page 10  Make certain to keep hands away from all moving parts once the machine is in operation.  Make certain to never stand next to the blast housing while the BP-10 is in operation as blade failure could result in serious injury.
  • Page 11: Safety - Operation Procedures

     Advance the machine until you are sure that no deep holes are being blasted into the surface.  Turn off the breakers to the BP-10 and to the dust collector.  Turn switch on the BP-10 and dust collector to the OFF position.
  • Page 12: Safety - Maintenance Procedures

     Empty all shot from the shot hopper on the BP-10. Shot should never be left in BP-10 after work is performed. Never move or transport BP-10 with shot in the shot hopper as this may result in damage to the equipment.
  • Page 13: Operating Instructions

    12. After verifying proper suction, reconnect the hose to the BP-10. 13. Check the seals on the BP-10 to verify that the seals are set at the proper height. The seals should be rubbing the surface of the concrete or steel.
  • Page 14 1. Wheel Rotation - The blast wheel must be rotating in the proper direction indicated on the housing that surrounds the blast wheel. Most BlastPro Manufacturing machines rotate in a clockwise direction when looking at the machine from the operator’s position.
  • Page 15 5. The initial setting of a machine rotating in a counter-clockwise direction should be between 8:30 and 10:30 as indicated in Figures B and C. The resultant-cleaning path will determine the final setting. These settings will vary with the abrasive size and the surface being cleaned. Once the proper control cage setting is obtained, the blast pattern should remain consistent.
  • Page 16: Transportation

    BP-10 shotblasting machine. Wear Parts The BP-10 contains parts which are continually exposed to steel shot moving at high rates of speed. Exposure to steel shot traveling at high rates of speed and concrete dust causes these parts to deteriorate.
  • Page 17: Maintenance

    17. Briefly activate the grinder motor to verify good balance and proper clearance. Note: Only blast wheels manufactured by BlastPro Manufacturing, Inc. should be used by the BP-10. Other blast wheels that have not been tested by BlastPro Manufacturing, Inc. could result in damage to the equipment or injury to the operator.
  • Page 18: General Maintenance Points

    Greasing the Bearing Unit The bearing unit is located on the back of the blast housing. The unit must receive regular lubrication to operate properly. Blastpro Manufacturing recommends using Mobil Polyrex EM grease. There are grease fittings at both ends of the bearing unit. Each fitting should receive several pumps of grease.
  • Page 19: Parts Lists

    BOTTOM REBOUND PLENUM LINER BT4899480 RIGHT LINER 10D BT4900440_ TOP REBOUND LINER BT4899450 INSULATOR/MAGNET SIDE BT4813500 SPACER/INSULATOR BT4900470_ SIDE MAGNET BT4900490_ FRONT MAGNET BT6796740_S SKID SEAL KID SEAL BT4900500 MAGNET SEAL BP-10 BT4900510_ SIDE RETAINER BT4900530_ RETAINER FRONT BT4900460 INSULATOR/MAGNET FRONT...
  • Page 20: Blast Wheel Assembly

    BLAST WHEEL ASSEMBLY...
  • Page 21 MOUNT BEARING UNIT BP4939650 FEED SPOUT CLAMP-BP BT4959380 FELT SEAL BEARING UNIT BP4936990 CONTROL CAGE BP-10 BP4937010 8" BLAST WHEEL BP-10-15 NUTS & SPHERICAL WASHER ASSY BOLTS-101 BT5004650 BLAST WHEEL BOLT BT4959370_ RETAINER FELT SEAL BEARING UNIT NOTE: Items 16, 17, 18 and 19 are included in part number BT4977780_. Use this...
  • Page 22: Troubleshooting

    Troubleshooting Increased cleaning time. Improper abrasive feed to Check ammeter reading. Low reading wheel. indicates insufficient abrasive getting to wheel. Storage hopper. Check abrasive level. Contaminated abrasive. Abrasive may contain substantial percentage of fines and contaminants. Check ventilation. Abrasive feed and abrasive Check for obstructions in the abrasive control valve.

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