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A P A S S I O N F O R P E R F E C T I O N VACUUM TPG 261 SingleGauge™, Single-Channel Measurement and Control Unit for Compact Gauges Operating Instructions...
In all communications with Pfeiffer Vacuum, please Product Identification specify the information on the product nameplate. For convenient reference copy that information into the space provided below. Pfeiffer Vacuum, D-35614 Asslar Typ: F-No: This document applies to products with part number Validity PT G28 030.
The TPG 261 is used together with Pfeiffer Vacuum Intended Use Compact Gauges (in this document referred to as gauges) for total pressure measurement. All products must be operated in accordance with their respective Operating Instructions. The scope of delivery consists of following parts:...
1 Safety 1.1 Symbols Used Symbols for residual risks DANGER Information on preventing any kind of physical injury. WARNING Information on preventing extensive equipment and environmental damage. Caution Information on correct handling or use. Disregard can lead to malfunctions or minor equipment damage. Further symbols The lamp/display is lit.
1.2 Personnel Qualifications Skilled personnel All work described in this document may only be carried out by persons who have suitable technical training and the necessary experience or who have been instructed by the end-user of the product. Adhere to the applicable regulations and take the nec- 1.3 General Safety essary precautions for all work you are going to do and Instructions...
Pfeiffer Vacuum assumes no liability and the warranty 1.4 Liability and becomes null and void if the end-user or third parties Warranty • disregard the information in this document • use the product in a non-conforming manner • make any kind of interventions (modifications, altera- tions etc.) on the product...
2 Technical Data Voltage 90 … 250 VAC Mains specifications Frequency 50 … 60 Hz Power consumption 45 W ≤ Overvoltage category Protection class Connection European appliance connec- tor IEC 320 C14 ( → Temperature Ambiance storage –20 … +65 °C operation + 5 …...
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750 mA Power 18 W Fuse protection 900 mA with PTC element, self-resetting after turning the TPG 261 off or disconnecting the gauge. The supply con- forms to the requirements of a grounded protective extra low voltage (SELV). Front panel...
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Number Switching functions Reaction delay ≤20 ms if switching threshold close to measurement value (for larger differences con- sider filter time constant) Adjustment range depending on gauge (→ [1] … [17]) Hysteresis ≥1% F.S. for linear gauges, ≥10% of measurement value for logarithmic gauges Contact type floating changeover contact...
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Gauge control Manual via keys activation/deactivation (→ 28, 49, 50) External via control connector signal ≤ +0.8 VDC ON condition signal +2.0 … 5 VDC or input OFF condition open Hotstart when mains power on (→ Self control deactivation when pressure rises OFF threshold adjustable (→...
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Dimensions [mm] 70.8 ≈310 55.9 228.5 68.1 ø3.5 VACUUM For incorporation into a rack or control panel or as desk- top unit. Weight 1.1 kg BG 5195 BEN / A (2011-05) TPG261.oi...
The TPG 261 is suited for incorporation into a 19" rack 3.2 Installation, Setup or a control panel or for use as desk-top unit.
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Guide rail In order to reduce the mechanical strain on the front panel of the TPG 261, preferably equip the rack chassis adapter with a guide rail. Slide rails For safe and easy installation of heavy rack chassis adapters, preferably equip the rack frame with slide rails.
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Rack chassis adapter Height 3 U Slide the TPG 261 into the rack chassis adapter … … and fasten the adapter panel to the rack chas- sis adapter using the screws supplied with the TPG 261.
EN 60204-1 regulations for switching cabi- nets. Take appropriate measures for the control panel to meet the specifications of the pro- tection class. For mounting the TPG 261 into a control panel, the fol- lowing cut-out is required: 55.9 The admissible maxi- mum ambient tem- perature (→...
Slide the TPG 261 into the cut-out of the control panel … … and secure it with four M3 or equivalent screws. The TPG 261 is also suited for use as desk-top unit. For 3.2.3 Use as Desk-Top this purpose, two self-adhesive rubber feet as well as a Unit slip-on rubber bar are supplied with it.
Select a location where the admissible maxi- mum ambient temperature (→ 9) is not ex- ceeded (e.g. due to sun irradiation). 3.3 Mains Power DANGER Connector DANGER: line voltage Products that are not professionally connected to ground can be extremely hazardous in the event of a fault.
Do not unfasten this screw (internal ground protection) 3.4 Gauge Connector Connect the gauge to the sensor connector via sensor a sensor cable set available from us ( → sales literature) or your own, screened (electromag- netic compatibility) sensor cable. Make sure the gauge you are connecting is compatible (→...
Gauge signal ≤+0.8 VDC signal +2.0 … 5 VDC or input open Not assigned 1, 6 Error or power No error supply turned off A suitable connector is supplied with the TPG 261. BG 5195 BEN / A (2011-05) TPG261.oi...
This connector allows to use the floating switching con- 3.6 relay Connector tacts for an external control system. Connect the peripheral components to the relay connector on the rear of the unit using your own, screened (electromagnetic compatibility) cable. Pin assignment Contact positions relay Pin assignment of...
The RS232C interface allows for operating the TPG 261 3.7 Interface Connector via a HOST or terminal (→ 65). It can also be used for RS232 updating the firmware (→ 97). Connect the serial interface to the RS232 con- nector on the rear of the unit using your own, screened (electromagnetic compatibility) cable.
4 Operation 4.1 Front Panel Measurement value in floating point or exponential format or status messages Parameter mode activated Measurement VACUUM Warning/error unit (flashing) Operator keys Switching function status Offset value ≠ 0 Correction factor ≠ 1 Degas activated Gauge activated No function BG 5195 BEN / A (2011-05)
• adapts the parameters if required (if another gauge was previously connected). Turning the TPG 261 Turn the TPG 261 off with the power switch (or centrally, via a switched power distributor, if the unit is incorpo- rated in a rack).
The TPG 261 works in the following operating modes: 4.3 Operating Modes • Measurement mode for displaying measurement values or statuses (→ • Parameter mode for displaying or editing parameters (→ − Switching function parameter group for entering or displaying thresholds (→...
The Measurement mode is the standard operating mode 4.4 Measurement Mode of the TPG 261. Measurement values and statuses as well as the gauge identification are displayed in this mode. Measurement mode Parameter depending mode on history Measurement value Status...
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Turning the gauge on Certain gauges can be turned on and off manually, if the and off gauge control is set to (→ 50). Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR) FullRange™ CC Gauge (PKR) Process Ion Gauge (IMR)
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Measurement range If the TPG 261 is operated with linear gauges (CMR 261 … 375, APR 250 … 267), negative pressures may be indicated. Possible causes: • negative drift • offset correction activated with positive offset. BG 5195 BEN / A (2011-05) TPG261.oi...
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Connected gauge cannot be identified (no Identifier) TPR and PCR have identical identifiers. In the TPG 261, there is no distinction made on the display and in data evaluation, since pres- sure ranges of these gauges are approximately the same.
The Parameter mode is used for displaying, editing and 4.5 Parameter Mode entering parameter values as well as for testing the TPG 261. For ease of operation, the parameters are di- vided into groups. Measurement Parameter mode mode Switching function parameters...
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Selecting a parameter Switching function parame- group ters → Gauge parameters → Gauge control → General parameters → Test parameters → Selecting a parameter in a parameter group Editing a parameter in Modifications of parameters come into effect immedi- a parameters group ately and are stored automatically.
The switching function parameter 4.5.1 Switching Function group (setpoint parameters) is Parameters used for displaying, entering and editing threshold values of the two switching functions. Parameter mode depending on history Switching function 1 lower threshold Switching function 1 upper threshold >10 s Switching function 2 lower threshold Swiching function 2 upper threshold...
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The TPG 261 has two switching functions with two ad- justable thresholds each. The status of the switching function is displayed on the front panel (→ 24, 21) and can be evaluated via the floating contacts at the relay connector.
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Gauge dependent ( → table). e.g.: If another gauge type is con- nected, the TPG 261 automati- cally adjusts the switching threshold if required. 5×10 1500 -4 *) 1×10 1×10 1×10...
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Gauge dependent ( table). → e.g.: If another gauge type is con- nected, the TPG 261 automati- cally adjusts the threshold if required. +10% lower threshold 1500 +10% lower threshold 1×10 +10% lower threshold 1×10...
The Gauge parameter group 4.5.2 Gauge Parameters (sensor parameters) is used for displaying, entering and editing parameters of the connected gauge. Parameter mode depending on history Filter time constant Calibration factor Measurement range Offset >10 s Penning Underrange Control Degas Pirani range extension BG 5195 BEN / A (2011-05)
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Selecting a The name of the parameter, parameter e.g.: Filter time constant is displayed as long as the key is pressed or at least for 1.5 s. Afterwards, the currently valid parameter value is dis- played. Some parameters are not available for all gauges and thus not always displayed.
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Pressure p Time t Slow: The TPG 261 does not re- spond to small changes in measured values. As a result, it will respond more slowly to changes in the measured val- ues.
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The value is increased/ decreased by the defined in- crements. Calibration factor The calibration factor allows the measured value to be calibrated for other gases than N (→ characteristic curves in [1] … [13]). Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR)
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Press key <1 s: The value is increased/ decreased by 1 increment. Press key >1 s: The value is increased/ decreased continuously. Measurement range For linear gauges, the full scale (F.S.) value has to be (F.S.) of linear defined according to the connected gauge type. For gauges logarithmic gauges it is automatically recognized.
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Offset correction The offset value is displayed and readjusted according to the actual measurement value (in the range of … +110% of the set full scale value). Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR) FullRange™...
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Underrange control Behavior in the event of an underrange with Cold Cath- ode Gauges (Penning underrange control). Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR) FullRange™ CC Gauge (PKR) Process Ion Gauge (IMR) FullRange™ BA Gauge (PBR) Capacitance Gauge (CMR)
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Value Underrange state is interpreted as admissible measurement value. is displayed. The switching function remains Underrange state is interpreted as inadmissible measurement value. is displayed. The switching function changes to OFF. Activate/deactivate the underrange control. If chances are that the pressure in the vacuum system drops below the measurement range of the gauge, it is advisable to select is selected, the evaluation of the...
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Degas Contamination deposits on the electrode system of hot cathode gauges may cause instabilities of the measure- ment values. The Degas function allows to clean the electrode system. Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR) FullRange™...
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Pirani range The display and setpoint adjustment range of the Pirani extension Capacitance Gauge can be extended. Available for: Measurement range Pirani Gauge (TPR) Pirani Capacitance Gauge … (PCR) 5×10 1500 mbar Cold Cathode Gauge (IKR) FullRange™ CC Gauge (PKR) Process Ion Gauge (IMR) FullRange™...
The Gauge control group (control 4.5.3 Gauge Control parameters) is used for display- ing, entering and editing parame- ters which define the activation/ deactivation of the connected gauge. If the connected gauge cannot be controlled (→ 49), this group is not available.
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Selecting a The name of the parameter, parameter e.g.: Gauge activation is displayed as long as the key is pressed or at least for 1.5 s. Afterwards, the currently valid parameter value is dis- played. Some parameters are not available for all gauges and thus not always displayed.
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The gauge is activated by an input signal fed via the control connector (→ 21). Hotstart: The gauge is automatically ac- tivated when the TPG 261 is turned on. Measurement is thus automatically resumed after a power failure. Gauge deactivation → Increase/decrease the value by the defined increments.
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Gauge deactivation Certain gauges can be deactivated by different means. The following gauges can be controlled: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKR) FullRange™ CC Gauge (PKRx) Process Ion Gauge (IMR) FullRange™ BA Gauge (PBR) Capacitance Gauge (CMRx) Piezo Gauge (APR)
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OFF threshold Definition of the OFF threshold for the gauge to be de- activated by itself (self control). Available for: Pirani Gauge (TPR) Pirani Capacitance Gauge (PCR) Cold Cathode Gauge (IKRx) FullRange™ CC Gauge (PKR) Process Ion Gauge (IMR) FullRange™ BA Gauge (PBR) Capacitance Gauge (CMR)
The General parameter group 4.5.4 General (general parameters) is used for Parameters displaying, entering and editing generally applicable system pa- rameters. Parameter mode depending on history Measurement unit Transmission rate Display resolution >10 s Default settings BG 5195 BEN / A (2011-05) TPG261.oi...
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Selecting a The name of the parameter parameter e.g.: Measurement unit is displayed as long as the key is pressed or at least for 1.5 s. Afterwards, the currently valid parameter value is dis- played. The parameters are available for all gauge types and thus always displayed.
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Measurement unit Unit of measured values, thresholds etc. See Appendix (→ 95) for conversion. Value mbar/bar Torr (only available if Torr lock is not activated i.e. Torr is not suppressed → Pascal Transmission rate Transmission rate of the RS232C interface. Value 9600 baud 19200 baud...
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Display resolution Display resolution of measured values. Value Display • rounded to one decimal digit • or two integrals Display • rounded to two decimal digits • or three inte- grals When the PrE (→ 46) is ON and the pressure is in the range p<1.0E-4 mbar the display resolution of the PCR Gauge is reduced by one decimal digit.
This group is only avail- able if the key was pressed while the TPG 261 was turned on. Parameter mode depending on history Power Firmware version Watchdog control...
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Selecting a The name of the parameter parameter e.g.: Firmware version is displayed. The parameters are available for all gauge types and thus always displayed. → 58 The name of the parameter is dis- played as long as the key is pressed or at least for 1.5 s.
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│ The last character indicates the modifi- cation index (-, A … Z). Please mention this index when contacting Pfeiffer Vacuum in the event of a prob- lem. Watchdog control Behavior of the system control (watchdog) in the event of an error.
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Torr lock The measurement unit can be suppressed in the corresponding parameter setting (→ 54). Setting Measurement unit avail- able. Measurement unit available. Keylock The entry lock function prevents inadvertent entries in the Parameter mode and thus malfunctions. Setting Entry lock function disabled. Entry lock function enabled.
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Test finished, error(s) found. lamp flashes. If the error message persists after several test sequences have been run, please contact your local Pfeiffer Vacuum service center. EPROM test Test of the program memory. Test sequence The test runs automatically one...
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Test finished, no error found. Test finished, error(s) found. lamp flashes. If the error message persists after several test sequences have been run, please contact your local Pfeiffer Vacuum service center. Display test Test of the display. Test sequence The test runs automati-...
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(→ 20)). If the signal input is open, the TPG 261 displays a default value that may easily fluctuate be- cause of the high sensitivity of the open meas- urement circuit.
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I/O test Test of the relays of the TPG 261. The program tests their switching function. Caution Caution: The relays switch irrespective of the pressure Starting a test program may cause unwanted effects in connected control systems. Disconnect all sensor and control system lines to ensure that no control commands or messages are triggered by mistake.
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Gauge relay No function Error relay RS232C test Test of the RS232C interface. The TPG 261 repeats each sign transmitted by the communicating HOST. The data transferred from/to the TPG 261 can be displayed by the computer only (→ 65).
No parity bit 1 stop bit No hardware handshake Communication structure and procedures are identi- cal for both controllers TPG 261 and TPG 262. Therefore the term TPG 26x is used in this chapter. BG 5195 BEN / A (2011-05)
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Definitions The following abbreviations and symbols are used: Symbol Meaning HOST Computer or terminal [...] Optional elements ASCII American Standard Code for Information Interchange Dec. Hex. <ETX> END OF TEXT (CTRL C) Reset the interface <CR> CARRIAGE RETURN Go to beginning of line <LF>...
5.1.2 Communication Protocol Transmission format Messages are transmitted to the TPG 26x as ASCII strings in the form of mnemonic operating codes and parameters. All mnemonics comprise three ASCII char- acters. Spaces are ignored. <ETX> (CTRL C) clears the input buffer in the TPG 26x.
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Reception protocol HOST TPG 26x Explanation Mnemonics Receives message with "end of mes- [and parameters] ──────────> sage" <CR>[<LF>] ─────────────> <───────── <ACK><CR><LF> Positive acknowledg- ment of a received message <ENQ> ─────────────────> Requests to transmit data <────── Measurement values Transmits data with "end of message"...
5.2 Mnemonics → A/D converter test Baud rate (transmission rate) Continuous mode Calibration factor Display control digits (display resolution) Degas Display control (display changeover) Display test EEPROM test EPROM test Error status Filter time constant (measurement value filter) Full scale range (measurement range of linear gauges) I/O test Keylock Offset correction (linear gauges)
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Continuous output of Transmit: [,x] <CR>[<LF>] measurement values │ (RS232) └─ Mode x = 0 –> 100 ms 1 –> 1 s (default) 2 –> 1 min. Receive: <ACK><CR><LF> <ACK> is immediately followed by the con- tinuous output of the measurement value in the desired interval.
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Turning a gauge Transmit: [,x,x] <CR>[<LF>] on/off │ │ │ └─ Gauge 2, x = 0 –> No status change │ 1 –> Turn gauge off │ 2 –> Turn gauge on │ │ └─ Gauge 1 Receive: <ACK><CR><LF> Transmit: <ENQ>...
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Reset Transmit: [,x] <CR>[<LF>] │ └─ x = 1 –> Cancels currently active error and returns to measurement mode Receive: <ACK><CR><LF> Transmit: <ENQ> Receive: [x]x,[x]x,... <CR><LF> │ └─ List of all present error messages, xx = 0 –> No error 1 –>...
Save parameters to Transmit: [,x] <CR>[<LF>] EEPROM │ └─ x = 0 –> Save default parameters 1 –> Save user parameters Receive: <ACK><CR><LF> Display changeover Transmit: [,x] <CR>[<LF>] │ └─ Measurement display behavior when a Pirani gauge or a Pirani Capacitance gauge is combined with a linear gauge with 1000 mbar F.S., x =...
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Watchdog control Transmit: [,x] <CR>[<LF>] │ └─ x = 0 –> Manual error acknowledgement 1 –> Automatic error acknowledgement (default) If the watchdog has responded, the error is automatically acknowledged and cancelled af- ter 2 s. Receive: <ACK><CR><LF> Transmit: <ENQ> Receive: x <CR><LF>...
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RAM test Transmit: <CR>[<LF>] Receive: <ACK><CR><LF> Transmit: <ENQ> Starts the test (duration <1 s) Receive: xxxx <CR><LF> │ └─ ERROR word EPROM test Transmit: <CR>[<LF>] Receive: <ACK><CR><LF> Transmit: <ENQ> Starts the test (duration ≈5 s) Receive: xxxx,yyyy <CR><LF> │ │ └─...
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I/O test Caution Caution: The relays switch irrespective of the pressure. Starting a test program may cause unwanted effects in connected control systems. Disconnect all sensor cables and control system lines to ensure that no control com- mands or messages are triggered by mistake. Transmit: [,x,yy] <CR>[<LF>] │...
5.2.3 Example "Transmit (T)" and "Receive (R)" are related to Host. Request for gauge identification <CR> [<LF>] Positive acknowledgement E: <ACK> <CR> <LF> Request for data transmission S: <ENQ> Gauge identifications E: TPR,CMR <CR> <LF> Request for gauge statuses <CR> [<LF>] Positive acknowledgement E: <ACK>...
6 Maintenance The product requires no maintenance. Cleaning the TPG 261 For cleaning the outside of the TPG 261, a slightly moist cloth will usually do. Do not use any aggressive or scouring cleaning agents. DANGER DANGER: mains voltage Contact with live parts is extremely hazardous when liquids penetrate into the unit.
. key If the problem persists, is displayed. Possible cause and remedy/ acknowledgement The TPG 261 has been turned on too fast after power off. Acknowledge with the key. If the watchdog is set to the TPG 261 acknowledges the message automatically after 2 s (→...
8 Repair Return defective products to your nearest Pfeiffer Vacuum service center for repair. Pfeiffer Vacuum assumes no liability and the warranty becomes null and void if repair work is carried out by the end-user or third parties. BG 5195 BEN / A (2011-05) TPG261.oi...
9 Storage Caution Caution: electronic component Inappropriate storage (static electricity, hu- midity etc.) can damage electronic compo- nents. Store the product in an antistatic bag or con- tainer. Observe the corresponding specifica- tions in the technical data (→ Disposal WARNING WARNING: substances detrimental to the environment Products or parts thereof (mechanical and...
The following values are activated when the default set- Default Settings tings are loaded (→ 55): default user 1×10 mbar 9×10 mbar normal 1.00 (log) 1.000 (lin) 1000 mbar 0×10 mbar mbar 9600 2 Digit Auto BG 5195 BEN / A (2011-05) TPG261.oi...
Firmware Update If your TPG 261 firmware needs updating, e.g. for implementing a new gauge type, please contact your local Pfeiffer Vacuum service center. User parameters Most of the settings you may have defined in the Pa- rameter and Test mode will not be affected by a firm- ware update.
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In the following instructions, the index is used instead of the actual index. Unpack the self extracting file If you have not connected the TPG 261 to the COM1 interface: • Open the batch file … • … edit the interface …...
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TPG 261 off. ware Wait at least 10 s before turning the TPG 261 on again in order for it to correctly initialize it- self. The TPG 261 is now ready for operation. To be...
Index – A – – G – A/D converter test Gauge connector Gauge control – B – gauge activation gauge deactivation Baud rate OFF threshold Gauge identification – C – Gauge parameters Calibration factor calibration factor Cleaning Degas Communication measurement range interface measurement value filter Conformity...
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– O – – S – OFF threshold Safety Offset Scope of delivery Operating modes sensor connector Measurement mode Serial interface overview connector Parameter mode Status messages Program transfer mode Storage Operation Switching function para- power off meters power on Switching functions 22, 35, 36 Symbols...
EC Declaration of Conformity We, Pfeiffer Vacuum, hereby declare that the equipment mentioned below complies with the provisions of the Di- rective relating to electrical equipment designed for use within certain voltage limits 2006/95/EC and the Directive relating to electromagnetic compatibility 2004/108/EC.
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