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Summary of Contents for Walter Surfox Mini
- Page 1 User's Guide...
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Page 2: Table Of Contents
TABLE OF CONTENTS I – Introduction………………………………………………………………………………………… 1 II – Safety Instructions…………………………………………………………………………………. 2 III – General Overview………………………………………………………………………………… 4 IV – Control Panel……………………………………………………………………………………... 5 V – Start-up Procedure…………………………………………………………………………………. 6 VI – Neutralizing……………………………………………………………………………………..… 8 VII – Using the Marking Wand (Optional)……………………………………………………………... 9 VIII – Accessories……………………………………………………………………………………… 11 IX –... -
Page 3: I - Introduction
This passive film layer will assure the corrosion resistance of stainless steel. o If passivation is not done properly, the stainless steel and heat affected areas may start to rust. o WALTER’s Surfox weld cleaning system and Surfox–T electrolyte has been certified to meet the ASTM A967 passivation requirement. -
Page 4: Safety Instructions
Refer to WALTER MSDS #S–01E for complete safety data information. 21. Use only WALTER Surfox–T weld cleaning solution with this unit and NEVER mix it with any other products. 22. Store solution in its original container and in a safe place, out of the reach of children and other... - Page 5 Before transporting the machine, make sure the supply line is completely empty and all connecting lines disconnected. The machine must be carefully packed in a suitable container and properly protected. WALTER will not be held responsible for any damages resulting from leaked cleaning solution or rough handling.
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Page 6: General Overview
III – GENERAL OVERVIEW SURFOX-T 100 ML CARTRIDGE MINI SURFOX WAND POWER SWITCH WAND HOLDER & PAD MOUNTING FIXTURE WAND SELECTOR SWITCH SURFOX WAND POWER CABLE GROUND CABLE WITH CLAMP... -
Page 7: Control Panel
IV – CONTROL PANEL WAND SELECTOR SWITCH POWER SWITCH POWER CABLE CONNECTOR FOR CLEANING WAND AND OPTIONAL MARKING WAND GROUND CONNECTOR WAND SELECTOR SWITCH CLEANING: Select this setting when using the wand attached to the Surfox unit. Select MIN, MED, or MAX depending on the amount of discoloration to remove and the type of material that is being cleaned. -
Page 8: Start-Up Procedure
V – START–UP PROCEDURE A) Place the unit on a flat stable surface, in a well ventilated area where you will be working. B) Connect ground cable to ground connector and attach grounding clamp to work piece. C) Connect power cable to power connector. D) MOUNT CLEANING PAD Surfox Cleaning Pads are made from highly heat resistant polymers for extra long service life. - Page 9 V – START–UP PROCEDURE (cont’d) E) Screw on disposable SURFOX–T cartridge to wand. Press the top of the wand with your finger to pump solution to the pad. F) With switch in the OFF position, connect the unit to a proper power supply as described under VOLTAGE. Flip switch to the ON position.
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Page 10: Neutralizing
VI – NEUTRALIZING The Surfox–N liquid is a specially formulated neutralizer for the Surfox–T solution. It is a powerful ready–to–use formula which leaves no residue, is non–toxic, solvent free, water–based and biodegradable. Surfox–N; part no.: 54–A 023 (500ml sprayer) 54–A 027 (20L container) 54–A 028 (208L container) Directions for neutralizing Surfox–T cleaning solution: 1–... -
Page 11: Using The Marking Wand (Optional)
VII – USING THE MARKING WAND (OPTIONAL) Use the Marking Wand to permanently etch your company name, logo, part number or other desired information onto the surface of stainless steel, aluminum, brass, copper or steel. Plug the Marking Wand into the power cable connector on the front panel. - Page 12 VII – USING THE MARKING WAND (cont’d) 5– Remove the stencil. TIP! For best results, always tape the stencil in place using masking before masking. 6– Wipe off excess Surfox – M marking solution and neutralize the work piece with Surfox–N. 7–...
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Page 13: Accessories
VIII – ACCESSORIES A) CLEANING TIPS. They are made from high quality stainless steel. Cleaning tips are available in several different shapes and sizes: Stainless steel insert 90º: For large flat surfaces and external angles. Part number 54–B 021 To be used with cleaning pad 54–B 001 (and clamp ring 54– 002); To be used with cleaning boot 54–B 005 for internal corners Stainless steel insert 60º: For large internal surfaces and corners. - Page 14 VIII – ACCESSORIES B) CLEANING PADS. Cleaning pads are used on flat surfaces and external angles. They can also be used for internal corners or as a first step, as they clean much faster than cleaning boots. The cleaning pads are made from specially engineered polymer comprised of two (2) separate layers: one internal rigid layer which is in contact with the insert for increased heat and chemical resistance, and one soft external layer which is soft so that it will not damage or scratch the work piece during the cleaning operation.
- Page 15 VIII – ACCESSORIES (cont’d) C) CLEANING BOOTS. Cleaning boots are made from a specially engineered polymer. They are composed of one rigid layer which is very thin and durable, but not very absorbent (does not hold liquid). This may require additional Surfox–T solution to keep the boot wet during cleaning.
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Page 16: Technical Data
VIII – ACCESSORIES (cont’d) D) PTFE CLAMP RINGS. PTFE clamp rings are designed to hold the cleaning pads on the tungsten inserts. They are available in two (2) sizes: Clamp ring: Part number 54–B 002. Narrow clamp ring: Part number 54–B 020. IX –... -
Page 17: Warranty And Service
No other warranty, written or verbal, is authorized. In no event shall WALTER be liable for any indirect, incidental or consequential damages from the sale of the product. This disclaimer applies both during and after the term of this warranty.
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