Shishido Electrostatic CABX350 Instruction Manual

INSTRUCTION MANUAL
ELIMINOSTAT CABX series
Shishido Electrostatic, LTD. Rev1.00
Thank you very much for your purchase of CABX series. Although this Product is
not classified as a high-voltage device under any electrical equipment standard, it uses
a high voltage. Please read this manual diligently to carefully and correctly handle
this unit. Keep this manual on hand for your reference and consult it repeatedly as
required.

Safety Precautions

There is a possibility of leading to the breakdown of the accident resulting in
injury or death and the product because this product uses a high voltage in the
main body when improper use. Our company shall not be held liable for any
usage outside the Product Specifications or any accident caused by
noncompliance with the Safety Precaution.
Please appropriately install in semiconductor-fabrication equipment and other
production lines, etc. and use it. An appropriate place is a place in which a
suitable cover exists in the place where the temperature and humidity, etc. were
managed.
Warning
This Product is not specified as an Explosion-proof Type. Do not use this unit at a location or an
atmosphere, in which combustible gas or solvent is handled, or else ignition or explosion may
occur.
A high voltage is applied to the Discharge Needle. Do not allow any conductive material,
including your finger, any part of your body, wire or any tool to get close to the Needle, or an
electrical shock accident or a malfunction of the Unit may occur.
The Discharge Needle has a sharp edge. Pay special attention to handling of the Needle, or
you may injure yourself.
Never disassemble, repair, or remodel this unit, or else an accident or a malfunction of the Unit
may occur.
When any wiring, installation, or inspection work is to be carried out, make sure that the Unit is
disconnected from the power supply, or else an accident, an electrical shock or a malfunction
may be caused.
Caution
This Product contains a high-voltage generating device inside the Unit. Do not install the Unit at
a location where it may be exposed to splashing of water or oil, high temperatures, or excessive
humidity. Make sure the Unit is protected from condensation.
Make sure that the ground terminal of this Product is properly grounded to prevent any electric
shock accident from occurring and to ensure that the static electricity is completely eliminated.
Make sure that any unserviceable unit or any unnecessary unit should be properly disposed of as
an industrial waste material.
Be sure to connect the wiring correctly. Failure to do so may result in malfunction.
Do not use with intermittent air. If you need to use intermittent air, please contact us
beforehand.
This product generates a high voltage. Please do the installation, the operation, and the
Maintenance of this product if you have enough knowledge and the experience.

1. Product Overview

This Product is an air bar ionizer (static electricity eliminating device) gused to
neutralize electrostatic buildup in locations where it is a frequent problem.
Itcontains an ionized air emitter, and can be set up easily by supplying DC 24V
from the provided cable, or by using AC100-240V (with the optional AC adapter).
It must be grounded to work correctly. The ionized air it generates quickly and
efficiently. It also includes functions to detect operating trouble, ensuring that it
can be used safely and reliably. It also includes functions to detect operating
troubles and to provide the cleaning timer that counts electrified time, ensuring
that it can be used safely and reliably.

2. System Configuration

To use this product, apply DC24V to the supplied power/signal cable.
If DC 24V power is unavailable, use the optional AC adapter. An optional
extension cable is available if the power/signal cable or AC adapter cable is too
short to reach the installation location.

3. Specifications

Ion generation method Corona discharge
Structure Capacitive-couple type
Applied voltage ±10kV 0-p
Ion balance ±30V or less *1
Effective elimination distance 50mm～1500mm *2
Rating Power voltage DC24V±5%
*3 Power consumption 150mA or less
1 650 or less: Outer diameterφ6 1850 or over
Air tube connection diameter
(Outer diameter φ8)
(Use nylon ,soft nylon, or polyurethane tube)
Air supply pressure 0.05～0.5MPa
Body ABS
Material Emitter electrode Stainless steel
Emitter needle Tungsten Silicon Glass
Temperature 5～40℃
Service
Humidity 15～85%(No condensation)
environment
Altitude up to 2000m
Installation location Only the indoor use
*1: At the time of shipment from the factory, the product is set for a measurement
43.5 psi @ 11.81"
distance of 300mm and air pressure of 0.3MPa
*2: Elimination effect is due to the distance between the ionizer and the object, so
please fix it with careful consideration.
*3: Use the LPS (Limited Power Source) certified with IEC/EN60950-1.
CABX has six discharge nozzle types of combination according to the amount of
air consumption and its material. Use proper type due to your usage.
Type CABX○○○○ A B
Emitter needle material
Nozzle type W:Tungsten
L: Low air flow type S:Silicon
H: High air flow type G:Glass
Length
350 600 850 1100 1350 1600 1850 2100
2350 2600 2850 3100
*Emitter nozzle's kinds can be changed in the future.
*Silicon and Glass emitter is production on orders.

4. Package Contents

When this Product has been delivered to your site, check the package for any
missing part or for any abnormality or damages that may have occurred during
delivery before using the Unit. In case any damage should be found or any
abnormal operation should be observed, please contact the shop where you
purchased the Product (the agency), or the nearest service station of our
company.
①
Main unit : 1 unit
②
Operation manual : This document
③
Installation brackets : 2 units (with 2 installation screws)
④
Power/signal cable : 1 unit (length 3M)
⑤ Intermediate brackets : listed in the table below
(Installed on product at the time of shipment)
Length 350/600/850 1100/1350 1600/1850 2100/2350
Qty. 0 1 2 3

5. Appearance and Names/Functions of Parts

Figures with brackets to install angle
Installation hole
Length9
Display erea Intermediate bracket
INP UT :24V DC 1 50m A
AIR PR ESS UR E:0. 0 1-0.5MP a ( Clea n and D ry Air Only )
Power/Signal connector
Air connector
Emitter electrode
Emitter needle nozzle
1600 or lessO6(Both end)
1850 or overO8(Both end)
Emitter needle
Figures with brackets to fix in vertical direction
Installation hole O4.2
Display area
INP UT : 2 4V D C AIR PR ESS UR E:0.0 1-0.5MPa( Clean and D ry Air O nly) 150 mA
Power/Signal
connector
Emitter needle nozzle
Air connector
1600 or lessO6(Both end)
1850 or overO8(Both end)
Emitter needle
Length L(mm)
350 350 50p x 4=200
600 600 50p x 9 =450
850 850 50p x 14 =700
1100 1100 50p x 19 =950
1350 1350 50p x 24 =1200
1600 1600 50p x 29 =1450
1850 1850 50p x 34 =1700
2100 2100 50p x 39 =1950
2350 2350 50p x 44 =2200
2600 2600 50p x 49 =2450
2850 2850 50p x 54 =2700
3100 3100 50p x 59 =2950
Display area
INPUT :24V DC 150mA
AIR PRESSURE:0.01-0.5MPa(Clean and Dry Air Only)
POWER
RUN
ALARM
Indication
This green LED illuminates when the power is ON
POWER
and normal.
This green LED illuminates when the system is
RUN
operating normally.
This red LED illuminates when a plus-discharge is
occurring at
ALARM
high-voltage
over-current has occurred in the unit circuits.
When running time passed the accumulative
CLEANING
running time that was set up by T-SELECT, the
CLEANING yellow LED turn on.
TIMER RESET Button that resets illumination of CEANING LED.
Selector that set up the accumulative running time
T・SELECT
to illuminates CLEANING LED.

6. Installation and wiring

6.1Configuration
This product has CLEANING TIMER function that enables you to inform proper
2600/2850/3100
time for cleaning. By setting up the accumulative running time, when it reaches
4
the time, CLEANING LED illuminates. If you use this function, please set up the
configuration of T-SELECT to optional number with a cabinet screwdriver.
* Its number is set up to No.0 when shipping
* With this function, running time is added up by
every one hour, so within one hour, this
function does not work.
Main unit * When CLEANING LED illuminates, that does
not indicates ALARM. Please note that when
Installation
T・SELECT No
bracket
CLEANING LED illuminates, this product does
not work as ALARM mode
* As amount of attached substances to discharge needles differs by atmosphere
and air flow, please set up the cleaning period with your considering those
elements.
T・ ・ ・ ・ SELECT Configuration
T・SELECT No
Intermediate bracket
Main unit
0 This function will not work. (Default setting when shipping)
Installation
bracket
1
2
3
Emitter electrode
4
5
6
7
A(mm) Weight(kg)
8
0.5
9
0.7
6.2Installation
0.9
Before Installation
1.1
*Install so that the main unit does not contact any grounded object. Such
1.3
contact may result in unit malfunction. In particular, if the emitter electrode
1.5
contacts the ground, a safety circuit operation failure may occur.
1.7
*Be sure to fasten the brackets securely. Failure to do so may cause the unit
1.9
(particularly longer units) to bend or twist resulting in malfunction.
2.1
2.3 CABX350
I N P U T : 2 4 V D C 1 5 0 m A
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y )
2.5
CABX600
I N P U T : 2 4 V D C A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) 1 5 0 m A
2.7
CABX850
I N P U T : 2 4 V D C 1 5 0 m A
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y )
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) I N P U T : 2 4 V D C 1 5 0 m A
CLEANING TIMER
I N P U T : 2 4 V D C A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) 1 5 0 m A
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) I N P U T : 2 4 V D C 1 5 0 m A
T ･ ･ ･ ･ SELECT
I N P U T : 2 4 V D C A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) 1 5 0 m A
RESET
CLEANING
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) I N P U T : 2 4 V D C 1 5 0 m A
Explanation
I N P U T : 2 4 V D C A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) 1 5 0 m A
I N P U T : 2 4 V D C 1 5 0 m A
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y )
I N P U T : 2 4 V D C A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) 1 5 0 m A
A I R P R E S S U R E : 0 . 0 1 - 0 . 5 M P a ( C l e a n a n d D r y A i r O n l y ) I N P U T : 2 4 V D C 1 5 0 m A
the emitter needle or other
part of the unit, and when
*Install the unit onto a frame or similar structure of adequate strength. If the
strength is insufficient, the unit may become unstable and fall or may cause
bending of the body.
*Be sure to check the installation location and other conditions before
installing the unit. In particular, if there are problems such as vibration or
level differences at the installation location, bending of the unit may occur,
resulting in malfunction.
*Be sure to turn the power OFF before installing the unit. High voltage is
applied to the emitter needle. If fingers, tools, jewelry, or other conductive
objects are brought close to the needle, electrical shock or, malfunction may
occur.
*Before installing the unit, verify that there is no looseness of the emitter
needle nozzle. If the nozzle is loose, it may fall off during installation or
during operation when the power is turned ON.
*If there are any structural objects between the unit installation position and
target for electrostatic elimination, the ions in the emitted air may be
depleted, preventing the full electrostatic elimination effects from being
achieved. Select a unit installation position so that no objects can interfere
with the operation. Please be careful not to omit some structural objects
moving nearby, when installing.
*The distance of the ground point from the target for electrostatic elimination is
50mm-1500mm. The electrostatic elimination effects are optimum at a
distance of 50mm. As the distance increases, the effects decrease and a
longer amount of time may be required for electrostatic elimination. Please
confirm the elimination effect beforehand.
Accumulative running time (h)
100
300
500
800
1000
3000
5000
8000
10000
CABX1100
CABX1350
CABX1600
CABX1850
CABX2100
CABX2350
CABX2600
CABX2850
CABX3100
Installation recommendation pitch