Page 1 Technical Service Manual Isolette® Infant Incubator C2000 Revision J 6016.036 man 223 Because you care...
Page 2 Isolette® Infant Incubator Service Manual Revisions Revision Letter Pages Affected Date Original Issue March, 1998 November, 1998 vii, 1-4, 2-7, 2-8A, 2-8D, February, 1999 2-12, 2-19, 4-4, 4-5, 4-8 and 4-12 2-2, 2-8, 2-8B, 2-8C, 5-1, May, 1999 5-2, 6-30 through 6-34, 6- 36, 6-38, 6-40 through 6- 42, 6-44 through 6-46, 6- 70, 6-71, 6-74 through 6-...
Page 3 Revisions © 2006 by Draeger Medical Systems, Inc. ALL RIGHTS RESERVED. No part of this text shall be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information or retrieval system without written permission from Draeger Medical Systems, Inc.
Page 4 Revisions The information contained in this manual is subject to change without notice. Draeger Medical Systems, Inc. makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Draeger Medical Systems, Inc. is the express, written warranty accompanying the bill of sale to the original purchaser.
Page 5 Revisions NOTES: Page iv Isolette® Infant Incubator (Model C2000) Service Manual...
Page 6: Table Of Contents
Table of Contents Chapter 1: Introduction Purpose ........... 1 - 3 Audience.
Page 7 Table of Contents Humidity Description ........1 - 14 Scale Description.
Page 8 Table of Contents Oxygen Concentration is High ....... . . 2 - 58 Hood Does Not Tilt or Close Properly .
Page 9 Table of Contents - 99 Air Set Temperature Cannot Be Maintained ..... . 2 - 101 Low Air Temperature Alarm or High Air Temperature Alarm Does Not Sound When Air Temperature Drops or Rises Out of Specification .
Page 10 Table of Contents Humidity Heater Power ....... . . 3 - 24 Air System.
Page 11 Table of Contents Mattress, Mattress Tray, and X-ray Tray......4 - 20 Removal..........4 - 20 Replacement .
Page 12 Table of Contents Replacement ..........4 - 46 Interface/Power Supply Module .
Page 13 Table of Contents Access Door Gasket .........4 - 76 Removal.
Page 14 Table of Contents Incubator Hood and Shell Assembly ......5 - 10 High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) .
Page 15 Table of Contents Electroluminescent Display Front Panel Assembly....5 - 88 Interface/Power Supply Module ....... . 5 - 89 Sensor Module Assembly .
Page 16 Table of Contents Hood, Sensor Module, and Heat Shields..... 6 - 5 Heater Radiator and Fan Impeller ......6 - 6 Mattress Tray, Main Deck, Heater/Impeller Cover, and Mattress Tilt Bars6 Air Intake Microfilter .
Page 17 Table of Contents Tool and Supply Requirements....... . . 6 - 36 Chapter 7: Accessories Accessories.
Page 18 Chapter 1 Introduction Chapter Contents Purpose ........... 1 - 3 Audience.
Page 19 Chapter 1: Introduction Physical Description ........1 - 11 Electrical Description .
Page 20: Chapter 1: Introduction
Purpose Chapter 1: Introduction Purpose This manual provides requirements for the Isolette® Infant Incubator normal operation and maintenance. It also includes parts lists (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized personnel. Failure to observe this restriction can result in severe injury to people and serious damage to equipment.
Page 21: Chapter 5: Parts List
Organization Chapter 1: Introduction Chapter 5: Parts List This chapter contains the warranty, part-ordering procedure, and illustrated parts lists. Chapter 6: General Procedures Cleaning, preventive maintenance, and other general procedures are described in this chapter. Chapter 7: Accessories A list of additional products, that can be used in conjunction with the Isolette®...
Page 22: Typographical Conventions
Typographical Conventions Chapter 1: Introduction Typographical Conventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content. Note the following examples: • Standard text—used for regular information. • Boldface text—emphasizes a word or phrase. •...
Page 23 Typographical Conventions Chapter 1: Introduction Figure 1-4. Warning: Hot Surface • The symbol below indicates WEIGHT LOAD: Figure 1-5. Weight Load • The symbol below indicates DANGER: EXPLOSION HAZARD—DO NOT USE IN THE PRESENCE OF FLAMMABLE ANESTHETICS: Figure 1-6. Danger: Explosion Hazard—Do Not Use in the Presence of Flammable Anesthetics Page 1 - 6 Isolette®...
Page 24: Technical Definitions
Technical Definitions Chapter 1: Introduction Technical Definitions This manual contains different technical terms. Note the following definitions: • Incubator temperature—The air temperature at a point 4" (10 cm) above and centered over the mattress surface. • Control temperature—The temperature controller’s set point selected by the user.
Page 25 Technical Definitions Chapter 1: Introduction remaining four points (B) are the centers of four areas formed by lines that divide both the width and length into two parts (see figure 1-7 on page 1-8). Figure 1-7. Measurement Points Page 1 - 8 Isolette®...
Page 26: Introduction
Introduction Chapter 1: Introduction Introduction Overview The Model C2000 Isolette® Infant Incubator provides a therapeutic environment for the care for low birth-weight neonates. The Model C2000 Isolette® Infant Incubator provides the following features: • Data trending—The unit graphically trends critical data, such as air temperature, skin temperature, heater power, oxygen, and humidity, for intervals of 12 to 24 hours, and up to seven days for weight changes.
Page 27: Operating Precautions
Introduction Chapter 1: Introduction Operating Precautions For additional operating precautions for the Isolette® Infant Incubator and its accessories, refer to the Isolette® Infant Incubator User Manual. Features Oval Access Doors Dual access doors are provided with a quiet latch. Mattress Tilt Mechanism A mattress tilt mechanism is provided, and is continuously variable from 0°...
Page 28: Specifications
Specifications Chapter 1: Introduction Specifications Physical Description For the physical specifications of the Model C2000 Isolette® Infant Incubator, see table 1-1 on page 1-11. Table 1-1. Physical Specifications Feature Dimension Height from floor (fixed pedestal stand 56" ± ½" (142 cm ± 12.7 mm) model) Height from floor (variable height 52½"...
Page 29 Specifications Chapter 1: Introduction Feature Dimension Air Mode temperature range in 98.6 °F (37.0 °C) to 102.2 °F Temperature Override Mode (39.0 °C) Skin Mode temperature range 93.2 °F (34.0 °C) to 98.6 °F (37.0 °C) Skin Mode temperature range in 93.2 °F (34.0 °C) to 100.4 °F Temperature Override Mode (38.0 °C)
Page 30: Electrical Description
Specifications Chapter 1: Introduction Electrical Description For Isolette® Infant Incubator electrical specifications, see table 1-2 on page 1-13. Table 1-2. Electrical Specifications Feature Dimension Power requirements of an incubator 100V/120V ± 10%, 50/60 Hz, with a fixed height pedestal stand 630 W maximum (100V and 120V models) Power requirements of an incubator...
Page 31: Oxygen Control Description
Specifications Chapter 1: Introduction Oxygen Control Description For Isolette® Infant Incubator oxygen control specifications, see table 1-3 on page 1-14. Table 1-3. Oxygen Control Specifications Feature Dimension Oxygen display range 18% to 100% Oxygen display resolution 1% oxygen Oxygen display accuracy (100% ±...
Page 32: Scale Description
Specifications Chapter 1: Introduction Scale Description For Isolette® Infant Incubator scale specifications, see table 1-5 on page 1-15. Table 1-5. Scale Specifications Feature Dimension Weight display range 0 kg (0 lb) to 7 kg (15 lb) Weight display resolution 1 g or 1 oz ±...
Page 33: Model Identification And Series Changes
Model Identification and Series Changes Chapter 1: Introduction Model Identification and Series Changes For Isolette® Infant Incubator model identification, see table 1-6 on page 1-16. Table 1-6. Model Identification Model/Series Description Number C2000 Isolette® Infant Incubator For Isolette® Infant Incubator hood/shell assembly series identification, see table 1-7 on page 1-16.
Page 34 Model Identification and Series Changes Chapter 1: Introduction Table 1-9. Series Identification for the Fixed Height Pedestal Stand Assembly Model/Series Description Number C2STD1-00 Isolette® Infant Incubator fixed height pedes- tal stand assembly with upper and lower col- umn extrusion C2STD1-01 Isolette®...
Page 35: Safety Tips
Safety Tips Chapter 1: Introduction Safety Tips WARNING: Only facility-authorized personnel should troubleshoot the Model C2000 Isolette® Infant Incubator. Troubleshooting by unauthorized personnel could result in personal injury or equipment damage. WARNING: Do not use the incubator if it fails to function as described. Personal injury or equipment damage could occur.
Page 36: Isolette® Infant Incubator (Model C2000) Service Manual Page
Safety Tips Chapter 1: Introduction WARNING: Make sure that the oxygen supply to the incubator is turned off and that the incubator is disconnected from the oxygen supply when performing cleaning procedures. A fire and explosion hazard exists when cleaning in an oxygen-enriched environment.
Page 37 Safety Tips Chapter 1: Introduction WARNING: For the 21% oxygen calibration, the unit must be equipped with a standard sensor module lock. Failure to use a standard sensor module could result in incorrect calibration. Infant injury could occur. WARNING: For the 100% oxygen calibration procedure, the incubator hood must be equipped with the 100% calibration fixture.
Page 38 Safety Tips Chapter 1: Introduction SHOCK HAZARD: Do not expose the unit to excessive moisture. Personal injury or equipment damage could occur. CAUTION: When using the variable height adjustable pedestal stand, always lower the incubator to its lowest position prior to transport for optimum stability.
Page 39 Safety Tips Chapter 1: Introduction CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue that may enable a build-up of conductive dust or dirt. Do not permit cleaning agents to contact electrical components. Do not spray cleaning solutions onto any of these surfaces. Equipment damage could occur.
Page 40 Safety Tips Chapter 1: Introduction CAUTION: When removing the equipment from the cartons, take care not to scratch or otherwise damage unprotected surfaces. CAUTION: Before lifting the incubator hood for cleaning, ensure that all mounted accessories have been removed to prevent possible interference with the raised hood.
Page 41: Warning And Caution Labels
Warning and Caution Labels Chapter 1: Introduction Warning and Caution Labels Figure 1-8. Warning and Caution Labels Page 1 - 24 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 42 Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started ..........2 - 5 Initial Actions .
Page 43: Chapter 2: Troubleshooting Procedures
Chapter 2: Troubleshooting Procedures Oxygen Concentration is Low ........2 - 56 Oxygen Concentration is High .
Page 44 Chapter 2: Troubleshooting Procedures Incubator Takes Longer Than One Hour to Warm Up to the Air Set Temperature ..........2 - 99 Air Set Temperature Cannot Be Maintained.
Page 45 Chapter 2: Troubleshooting Procedures NOTES: Page 2 - 4 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 46: Getting Started
Getting Started Chapter 2: Troubleshooting Procedures Getting Started WARNING: Only facility-authorized personnel should troubleshoot the Model C2000 Isolette® Infant Incubator. Troubleshooting by unauthorized personnel could result in personal injury or equipment damage. Begin each procedure in this chapter with step 1. Follow the sequence outlined (each step assumes the previous step has been completed).
Page 47: Function Checks
Function Checks Chapter 2: Troubleshooting Procedures ↓ → Go to “Function Checks” on page 2-6. 3. The problem is a result of improper operator action. ↓ → Go to “Function Checks” on page 2-6. 4. Instruct the operator to refer to the procedures in the Isolette® Infant Incubator User Manual (usr032).
Page 48 Function Checks Chapter 2: Troubleshooting Procedures WARNING: Do not use the incubator if it fails to function as described. Personal injury or equipment damage could occur. Refer the unit for servicing by qualified personnel. SHOCK HAZARD: Ensure that the building power source is compatible with the electrical specifications shown on the right side of the incubator and the variable height adjustable pedestal stand.
Page 49 Function Checks Chapter 2: Troubleshooting Procedures display on Display #1. Go to “System Failure Messages” on page 2-33. 3. The Trend display is free from any alarm or system prompt messages. ↓ → Go to “Alarms” on page 2-25. 4. Perform the following: a.
Page 50 Function Checks Chapter 2: Troubleshooting Procedures Figure 2-1. Isolette® Infant Incubator Isolette® Infant Incubator (Model C2000) Service Manual Page 2 - 9...
Page 51 Function Checks Chapter 2: Troubleshooting Procedures 6. Perform the following to check the operation of the VHA pedestal/stand (A): a. Using your foot, press the Up arrow on the front Up/Down switch (C) to raise the VHA pedestal/stand (A) to the maximum height. b.
Page 52 Function Checks Chapter 2: Troubleshooting Procedures c. Release the hood assembly (D) by pulling and holding the knob (H) located on the right rear pivot/hood lock assembly bracket (G) while closing the hood assembly (D). d. Connect the weighing scale cable (E) to the sensor module (F). The pivot/hood lock assembly bracket (G) operates properly.
Page 53: Through
Function Checks Chapter 2: Troubleshooting Procedures d. Close each access panel (I), and secure them using the blue slide access panel latches (J) or the access panel pawl latch knobs (K). The blue slide access panel latches (J) or the access panel pawl latch knobs (K) are properly secured to avoid accidental opening of the access panel(s) (I).
Page 54 Function Checks Chapter 2: Troubleshooting Procedures ↓ → Go to step 17. 15. Press the door release (Q) of each access door (O). Each access door (O) swings open. ↓ → Go to RAP 2.27 on page 2-86. 16. Close the access doors (O), and check for proper latching and quietness.
Page 55 Function Checks Chapter 2: Troubleshooting Procedures Figure 2-4. Heat Shield The heat shield latches (S) properly secure the heat shield (T). ↓ → Go to RAP 2.28 on page 2-88. 18. Perform the following to check the operation of the mattress tilt mechanisms: a.
Page 56 Function Checks Chapter 2: Troubleshooting Procedures Figure 2-5. Mattress Tray Assembly b. Rotate the right-hand mattress tilt mechanism knob (U) clockwise until it stops and the mattress tray (V) is level. c. Rotate the left-hand mattress tilt mechanism knob (U) clockwise and the left end of the mattress tray (V) is at a 12 angle.
Page 57 Function Checks Chapter 2: Troubleshooting Procedures 20. Perform the following to check the operation of the air intake microfilter (W) (see figure 2-6 on page 2-16): Figure 2-6. Air Intake Microfilter and Oxygen Input Connector a. Return the mattress tray (V) to its original position (see figure 2-5 on page 2-15).
Page 58 Function Checks Chapter 2: Troubleshooting Procedures The air intake microfilter (W) has no visible dirt. ↓ → Go to RAP 2.31 on page 2-94. 21. Perform the following to check the operation of the air/oxygen system. a. Introduce 9 lpm of oxygen into the oxygen input connector (Z). b.
Page 59 Function Checks Chapter 2: Troubleshooting Procedures Figure 2-7. X-ray Tray a. On a unit with a Series 00 hood assembly (D), slide the blue slide access panel latches (J), and open the access panel (I) (see figure 2-2 on page 2-11). On a unit with a hood assembly (D) other than Series 00, rotate the access panel pawl latch knobs (K), and open the access panel (I).
Page 60 Function Checks Chapter 2: Troubleshooting Procedures Figure 2-8. Sensor Module and Sensor Module Lock ↓ → Go to step 28. 27. Perform the following to check the operation of the sensor module lock (AB). a. Pull the sensor module lock (AB) down. b.
Page 61 Function Checks Chapter 2: Troubleshooting Procedures 28. Perform the following to check the operation of Air Mode: a. Close all access openings. b. Allow the incubator to warm up to the air set temperature of 95 F (35 C). The incubator takes less than one hour to warm up to the air set temperature of 95 F (35 C).
Page 62 Function Checks Chapter 2: Troubleshooting Procedures e. S et the skin set temperature to 95 F (35 C). f. When the temperature stabilizes, position the skin probe outside of the incubator. g. Allow the unit to operate. In less than 5 minutes, the Alarm indicators illuminate, the Low Skin Temperature message appears in place of the Trend display, and the alarm sounds.
Page 63 Function Checks Chapter 2: Troubleshooting Procedures g. When the Skin Temperature alarm sounds, press the Silence/Reset key. The incubator’s temperature stays below 10 2.0 F (38. 9 C), as indicated by the Air Temperature display. ↓ → Go to RAP 2.39 on page 2-105. 34.
Page 64 Function Checks Chapter 2: Troubleshooting Procedures 38. If necessary, remove the weight from the mattress, and press the Home softkey. The incubator is equipped with an oxygen system accessory. ↓ → Go to step 43. 39. Perform the following to check the operation of the oxygen system accessory: a.
Page 65: Final Actions
Final Actions Chapter 2: Troubleshooting Procedures b. Place the probe of a calibrated hygrometer inside the hood assembly at 4" (10 cm) above the center mattress. c. If necessary, select Air Mode. d. Pre-warm the incubator to 95 F (35 C). e.
Page 66: Alarms
Alarms Chapter 2: Troubleshooting Procedures Alarms High and Low Air and Skin Temperature Alarms The high and low air or skin temperature alarms activate if the skin or air temperature fluctuates from the set temperature as follows: • Skin temperature—± 1.0 °C •...
Page 67: Alarm And System Prompt Messages
Alarms Chapter 2: Troubleshooting Procedures Procedural Silence Mode. In Procedural Silence Mode, the Low Temperature alarm silences for up to 15 minutes. If a High Temperature, Airflow, or Probe alarm occurs, Procedural Silence Mode terminates. Alarm and System Prompt Messages During an alarm condition or procedure, alarm and system prompt messages replace the Trend display or the Oxygen and Humidity displays.
Page 68 Alarms Chapter 2: Troubleshooting Procedures Alarm Description Action Air Probe Failure The Alarm indicator flashes and a contin- Go to RAP 2.8 on uous alarm sounds to indicate an air page 2-64. probe malfunction. Low Airflow The Alarm indicator flashes and a contin- Go to RAP 2.44 uous alarm sounds to indicate a lack of on page 2-113.
Page 69 Alarms Chapter 2: Troubleshooting Procedures Alarm Description Action Skin Mode Disabled The alarm message appears, an alarm To activate Skin sounds, and the Alarm indicators flash to Mode, press the indicate that Skin Mode is disabled. Skin softkey. Low Skin The alarm message appears, an alarm Go to RAP 2.3 on Temperature...
Page 70 Alarms Chapter 2: Troubleshooting Procedures Alarm Description Action Connect Skin 1 The alarm message appears, an alarm Go to RAP 2.42 Probe sounds, and the Alarm indicators flash to on page 2-109. indicate that the Skin 1 Probe was dis- connected from the sensor module during Air Mode and an attempt has been made to enter Skin Mode.
Page 71 Alarms Chapter 2: Troubleshooting Procedures Alarm Description Action Oxygen Cell Differ- The alarm message appears, an alarm Go to RAP 2.43 sounds, and the Alarm indicators flash to on page 2-112. indicate that the oxygen cell readings dif- fer by greater than 3%. Oxygen Solenoid This message informs the user that the Go to RAP 2.43...
Page 72 Alarms Chapter 2: Troubleshooting Procedures Prompt Message Description Action 100% Cal This message indicates that the oxy- No action required. gen control system is performing the 100% calibration procedure. Cal Pass This message indicates that the oxy- No action required. gen control system is successfully calibrated.
Page 73 Alarms Chapter 2: Troubleshooting Procedures Table 2-7. Silence/Reset Key Functions Alarm Silence/Reset Key Function Low Air/Skin Temperature Silence the alarm for a period of 15 minutes. High Air/Skin Temperature Silence the alarm for a period of 15 minutes. Humidity Low Silence the alarm for a period of 15 minutes.
Page 74: System Failure Messages
System Failure Messages Chapter 2: Troubleshooting Procedures System Failure Messages In the event of a system failure, a message appears on the controller screen. For system failure messages, their possible causes, and the appropriate action to take, refer to table 2-8 on page 2-33. Table 2-8.
Page 75 System Failure Messages Chapter 2: Troubleshooting Procedures Message Cause Action Heater Failed 2 The heater thermocouple wires Go to RAP 2.18 on page are open or shorted. 2-74. Humidity Heater The humidity heater draws too Go to RAP 2.19 on page Failure much current.
Page 76: Diagnostic Menus
Diagnostic Menus Chapter 2: Troubleshooting Procedures Diagnostic Menus To aid in troubleshooting, the Isolette® Infant Incubator has a series of diagnostic menus. Perform one of the following: • To access the System Configuration menu, refer to “Entering the System Configuration Menu” on page 2-35. •...
Page 77 Diagnostic Menus Chapter 2: Troubleshooting Procedures 2. After viewing the current settings, perform one of the following: • Return the System Configuration menu to the original settings as shown in table 2-9 on page 2-36 by pressing the Hard Default key (B).
Page 78: Entering The Diagnostic Information Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures Entering the Diagnostic Information Menu To access the Diagnostic Info menu without turning the unit off, perform the following: 1. Ensure that the keypad is unlocked. If necessary, press the Keypad Lock key (R) to unlock the keypad (see figure 2-10 on page 2-37). Figure 2-10.
Page 79 Diagnostic Menus Chapter 2: Troubleshooting Procedures Figure 2-11. Diagnostic Information Menu For a description of the information listed on the Diagnostic Info menu, refer to table 2-10 on page 2-38. Table 2-10. Diagnostic Information Menu Information Item Description Software version This displays the current version of the controller software.
Page 80 Diagnostic Menus Chapter 2: Troubleshooting Procedures Information Item Description Ambient temp 2 This displays the current ambient temperature probe 2 reading. After viewing the current diagnostic information, perform one of the following: • View the System Test (1 of 3) screen by pressing the System Test key (D).
Page 81: System Test Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures System Test Menu System Test (1 of 3) Menu For a description of the information listed on the System Test (1 of 3) menu, refer to table 2-11 on page 2-41 (see figure 2-12 on page 2-40). Figure 2-12.
Page 82 Diagnostic Menus Chapter 2: Troubleshooting Procedures Table 2-11. System Test (1 of 3) Menu Information Item Description monitor cell This displays the installation status of the oxygen monitor fuel cell. control cell This displays the installation status of the oxygen control cell.
Page 83: System Test (2 Of 3) Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures System Test (2 of 3) Menu The System Test (2 of 3) menu displays the OK/fail results of the microprocessor’s verification of the operation of the following components (see figure 2-13 on page 2-42): Figure 2-13.
Page 84: System Test (3 Of 3) Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures Perform one of the following: • View the key check display by pressing the Key Test key (K). Go to “Key Check Display” on page 2-45. • Light all segments of the display by pressing the Display Test key (L).
Page 85 Diagnostic Menus Chapter 2: Troubleshooting Procedures Table 2-12. System Test (3 of 3) Menu Information Item Description Door This displays the open/closed status of the front or back access panel. Fan speed This displays the current impeller speed. Long probe This displays information no longer applicable to the operation of the unit.
Page 86: Key Check Display
Diagnostic Menus Chapter 2: Troubleshooting Procedures Key Check Display Perform the following to test the keys at the Key Check display (see figure 2-15 on page 2-45): Figure 2-15. Key Check Display 1. Press each key in succession. Each key’s respective box lights. ↓...
Page 87: Data Summary Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures Data Summary Menu Data Summary (1 of 2) Menu For a description of the information listed on the Data Summary (1 of 2) menu, refer to table 2-13 on page 2-47 (see figure 2-16 on page 2-46).
Page 88 Diagnostic Menus Chapter 2: Troubleshooting Procedures Table 2-13. Data Summary (1 of 2) Menu Information Item Description Oxygen This displays the current data used by the micro- processor to figure the oxygen reading. Humidity This displays the current data used by the micro- processor to figure the humidity reading.
Page 89: Data Summary (2 Of 2) Menu
Diagnostic Menus Chapter 2: Troubleshooting Procedures Data Summary (2 of 2) Menu For a description of the information listed on the Data Summary (2 of 2) menu, refer to table 2-13 on page 2-47 (see figure 2-17 on page 2-48). Figure 2-17.
Page 90 Chapter 2: Troubleshooting Procedures Perform one of the following: • Return to the Diagnostic Info menu by pressing the Home key (F). Go to “Entering the System Configuration Menu” on page 2-35. • View the Data Summary (1 of 2) screen by pressing the Display Selection key (J).
Page 91 Chapter 2: Troubleshooting Procedures NOTES: Page 2 - 50 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 92: There Is No Power, And Power Failure Alarm Does Not Activate
2.1 There Is No Power, and Power Failure Alarm Does Not Activate Chapter 2: Troubleshooting Procedures There Is No Power, and Power Failure Alarm Does Not Activate 1. The Power switch is in the On position. ↓ → Press the Power switch. If this solves the problem, go to “Final Actions”...
Page 93: Variable Height Adjustable (Vha) Pedestal/Stand Does Not Move Up Or Down2
2.2 Variable Height Adjustable (VHA) Pedestal/Stand Does Not Move Up or Down Chapter 2: Troubleshooting Procedures Variable Height Adjustable (VHA) Pedestal/Stand Does Not Move Up or Down 1. Check the variable height adjustable (VHA) pedestal stand: a. Turn on the main Power switch (A) (see figure 2-18 on page 2-53).
Page 94 2.2 Variable Height Adjustable (VHA) Pedestal/Stand Does Not Move Up or Down Chapter 2: Troubleshooting Procedures Figure 2-18. Variable Height Adjustable Pedestal/Stand Isolette® Infant Incubator (Model C2000) Service Manual Page 2 - 53...
Page 95: Skin Set Temperature Cannot Be Achieved Or Maintained
2.3 Skin Set Temperature Cannot Be Achieved or Maintained Chapter 2: Troubleshooting Procedures Skin Set Temperature Cannot Be Achieved or Maintained 1. The Low Skin Temperature alarm sounds. ↓ → Go to RAP 2.37 on page 2-103. 2. Perform the following: a.
Page 96 2.3 Skin Set Temperature Cannot Be Achieved or Maintained Chapter 2: Troubleshooting Procedures ↓ → Place the unit in Skin Mode. If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 4. 4. Check the skin probe (D). The skin probe (D) is properly secured to the infant’s skin.
Page 97: Oxygen Concentration Is Low
2.4 Oxygen Concentration is Low Chapter 2: Troubleshooting Procedures Oxygen Concentration is Low 1. Perform the following: a. If the Low Oxygen % alarm sounds, press the Silence/Reset softkey (A) to silence it for 4 minutes (see figure 2-20 on page 2-56).
Page 98 2.4 Oxygen Concentration is Low Chapter 2: Troubleshooting Procedures 3. Check the sleeves on the iris entry ports (D). All sleeves are properly installed. ↓ → Properly install the sleeves on the iris entry ports (D) (refer to procedure 4.11 on page 4-33). If this solves the problem, go to “Final Actions”...
Page 99: Oxygen Concentration Is High
2.5 Oxygen Concentration is High Chapter 2: Troubleshooting Procedures Oxygen Concentration is High 1. Perform the following: a. If the High Oxygen % alarm sounds, press the Silence/Reset softkey (A) to silence it for 4 minutes (see figure 2-21 on page 2-58).
Page 100 2.5 Oxygen Concentration is High Chapter 2: Troubleshooting Procedures Figure 2-22. Shell Assembly c. Remove the two lift bars (G) and the deck (H) from the shell assembly (F). d. Remove the scroll cover (I) from the shell assembly (F). e.
Page 101: Hood Does Not Tilt Or Close Properly
2.6 Hood Does Not Tilt or Close Properly Chapter 2: Troubleshooting Procedures Hood Does Not Tilt or Close Properly 1. Perform the following: a. Disconnect the weighing scale cable (A) from the sensor module assembly (B) (see figure 2-23 on page 2-61). b.
Page 102 2.6 Hood Does Not Tilt or Close Properly Chapter 2: Troubleshooting Procedures Figure 2-23. Hood Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 2 - 61...
Page 103 2.6 Hood Does Not Tilt or Close Properly Chapter 2: Troubleshooting Procedures 5. Perform the following: a. Connect the weighing scale cable (A) to the sensor module assembly (B). b. Go to “Final Actions” on page 2-24. Page 2 - 62 Isolette®...
Page 104: Controller Failure #1-Eeprom Circuitry Failure
2.7 Controller Failure #1—EEPROM Circuitry Failure Chapter 2: Troubleshooting Procedures Controller Failure #1—EEPROM Circuitry Failure 1. Replace the electroluminescent (EL) central processing unit (CPU) P.C. board (refer to procedure 4.15 on page 4-43). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 2.
Page 105: Controller Failure #2-Ambient Air Probe Failure
2.8 Controller Failure #2—Ambient Air Probe Failure Chapter 2: Troubleshooting Procedures Controller Failure #2—Ambient Air Probe Failure 1. Access the Data Summary (1 of 2) screen. The readings for Ambient Temp 1 and Ambient Temp 2 are approximately the same. ↓...
Page 106: Controller Failure #4-Controller Cooling Fan Failure
2.9 Controller Failure #4—Controller Cooling Fan Failure Chapter 2: Troubleshooting Procedures Controller Failure #4—Controller Cooling Fan Failure 1. Access the Data Summary (1 of 2) screen (see “Diagnostic Menus” on page 2-35). The Control Fan Speed meets the specification of 2500 rpm ±...
Page 107: Controller Failure #5-Display Test Failure
2.10 Controller Failure #5—Display Test Failure Chapter 2: Troubleshooting Procedures 2.10 Controller Failure #5—Display Test Failure 1. Turn the controller assembly off, and then turn it back on. The screen flashes briefly, and then turns black. ↓ → Replace the electroluminescent (EL) display (refer to procedure 4.15 on page 4-43).
Page 108: Controller Failure #7-Power Supply Voltage Failure
2.11 Controller Failure #7—Power Supply Voltage Failure Chapter 2: Troubleshooting Procedures 2.11 Controller Failure #7—Power Supply Voltage Failure 1. Replace the power supply P.C. board assembly (refer to procedure 4.18 on page 4-49). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 2.
Page 109: Controller Failure #8-Ram Test Failure
2.12 Controller Failure #8—RAM Test Failure Chapter 2: Troubleshooting Procedures 2.12 Controller Failure #8—RAM Test Failure 1. Replace the electroluminescent (EL) central processing unit (CPU) P.C. board assembly (refer to procedure 4.15 on page 4-43). This solves the problem. ↓ →...
Page 110: Controller Failure #9-Real-Time Clock Failure
2.13 Controller Failure #9—Real-Time Clock Failure Chapter 2: Troubleshooting Procedures 2.13 Controller Failure #9—Real-Time Clock Failure 1. Replace the electroluminescent (EL) central processing unit (CPU) P.C. board assembly (refer to procedure 4.15 on page 4-43). This solves the problem. ↓ →...
Page 111: Controller Failure #10-Watchdog Timer Failure
2.14 Controller Failure #10—Watchdog Timer Failure Chapter 2: Troubleshooting Procedures 2.14 Controller Failure #10—Watchdog Timer Failure 1. Replace the electroluminescent (EL) central processing unit (CPU) P.C. board assembly (refer to procedure 4.15 on page 4-43). This solves the problem. ↓ →...
Page 112: Controller Failure #11-Relay Test Failure
2.15 Controller Failure #11—Relay Test Failure Chapter 2: Troubleshooting Procedures 2.15 Controller Failure #11—Relay Test Failure 1. Replace the interface P.C. board assembly (refer to procedure 4.18 on page 4-49). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 2.
Page 113: Controller Failure #13-Heater Circuit Failure Detected
2.16 Controller Failure #13—Heater Circuit Failure Detected Chapter 2: Troubleshooting Procedures 2.16 Controller Failure #13—Heater Circuit Failure Detected 1. Replace the interface P.C. board assembly (refer to procedure 4.18 on page 4-49). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 2.
Page 114: Controller Failure #14-Low Heater Current Detected
2.17 Controller Failure #14—Low Heater Current Detected Chapter 2: Troubleshooting Procedures 2.17 Controller Failure #14—Low Heater Current Detected 1. Access the Data Summary (2 of 2) screen (see “Diagnostic Menus” on page 2-35). The AC Current meets the specification of 3 A. ↓...
Page 115: Heater Thermocouple Does Not Work Properly
2.18 Heater Thermocouple Does Not Work Properly Chapter 2: Troubleshooting Procedures 2.18 Heater Thermocouple Does Not Work Properly 1. Perform the following: a. Remove the two wingnuts (A) and the two flat washers (B) that secure the controller assembly (C) in the unit (see figure 2-24 on page 2-74).
Page 116 2.18 Heater Thermocouple Does Not Work Properly Chapter 2: Troubleshooting Procedures 2. Replace the AC wiring harness assembly (D) (refer to procedure 4.22 on page 4-60). The problem still exists. ↓ → Go to “Final Actions” on page 2-24. 3. Replace the heater assembly (refer to procedure 4.20 on page 4-52).
Page 117: Humidity Heater Draws Too Much Current
2.19 Humidity Heater Draws Too Much Current Chapter 2: Troubleshooting Procedures 2.19 Humidity Heater Draws Too Much Current 1. Replace the evaporator reservoir assembly (refer to procedure 7.3 on page 7-15). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 2.
Page 118: Motor Fails
2.20 Motor Fails Chapter 2: Troubleshooting Procedures 2.20 Motor Fails 1. Access the Diagnostic Info screen (see “Diagnostic Menus” on page 2-35). The Software Version meets the specification of 2.06 or later. ↓ → Upgrade the firmware to the latest version (refer to procedure 6.8 on page 6-35).
Page 119: Communication Between The Sensor Module And The Controller Fails
2.21 Communication Between the Sensor Module and the Controller Fails Chapter 2: Troubleshooting Procedures 2.21 Communication Between the Sensor Module and the Controller Fails 1. Perform the following: a. Remove the two wingnuts (A) and the two flat washers (B) that secure the controller assembly (C) in the unit (see figure 2-25 on page 2-78).
Page 120 2.21 Communication Between the Sensor Module and the Controller Fails Chapter 2: Troubleshooting Procedures 2. Replace the sensor module-to-controller cable assembly (D) (refer to procedure 4.23 on page 4-65). The problem still exists. ↓ → Go to “Final Actions” on page 2-24. 3.
Page 121: Sensor Module Is Out Of Position
2.22 Sensor Module Is Out of Position Chapter 2: Troubleshooting Procedures 2.22 Sensor Module Is Out of Position 1. The sensor module assembly (A) is properly positioned in the hood or calibration fixture (see figure 2-26 on page 2-80). Figure 2-26. Sensor Module Assembly ↓...
Page 122: A Stuck Key Is Detected
2.23 A Stuck Key Is Detected Chapter 2: Troubleshooting Procedures 2.23 A Stuck Key Is Detected 1. Perform the following: a. Access the Key Check screen (see “Diagnostic Menus” on page 2-35). b. Press each key in succession. Each box on the screen illuminates when its respective key is pressed.
Page 123: Unit Fails The Non-Volatile Memory (Nvm) Integrity Test
2.24 Unit Fails the Non-Volatile Memory (NVM) Integrity Test Chapter 2: Troubleshooting Procedures 2.24 Unit Fails the Non-Volatile Memory (NVM) Integrity Test 1. Replace the electroluminescent (EL) central processing unit (CPU) P.C. board (refer to procedure 4.15 on page 4-43). This solves the problem.
Page 124: Access Panel Assembly Does Not Latch Properly
2.25 Access Panel Assembly Does Not Latch Properly Chapter 2: Troubleshooting Procedures 2.25 Access Panel Assembly Does Not Latch Properly 1. Check the area around the access panel assembly (A) for obstruction (see figure 2-27 on page 2-83). The area around the access panel assembly (A) is free from obstruction.
Page 125 2.25 Access Panel Assembly Does Not Latch Properly Chapter 2: Troubleshooting Procedures go to “Final Actions” on page 2-24. Otherwise, call Technical Support at (800) 437-2437 for assistance. 4. Go to step 6. 5. Rotate the access panel knob and latch assemblies (C). The access panel knob and latch assemblies (C) rotate properly.
Page 126: Iris Entry Port Does Not Open Or Close Properly
2.26 Iris Entry Port Does Not Open or Close Properly Chapter 2: Troubleshooting Procedures 2.26 Iris Entry Port Does Not Open or Close Properly 1. Replace the sleeve of the iris entry port (refer to procedure 4.11 on page 4-33). The problem still exists. ↓...
Page 127: Access Door Does Not Operate Or Latch Properly
2.27 Access Door Does Not Operate or Latch Properly Chapter 2: Troubleshooting Procedures 2.27 Access Door Does Not Operate or Latch Properly 1. Inspect each access door (A) (see figure 2-28 on page 2-86). The access doors (A) are free from cracks and in good condition. Figure 2-28.
Page 128 2.27 Access Door Does Not Operate or Latch Properly Chapter 2: Troubleshooting Procedures ↓ → Replace the access door gasket (B) (refer to procedure 4.27 on page 4-76). If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 4. 4.
Page 129: Heat Shield Does Not Latch Properly
2.28 Heat Shield Does Not Latch Properly Chapter 2: Troubleshooting Procedures 2.28 Heat Shield Does Not Latch Properly 1. Using the heat shield latches (A), properly secure the top of the heat shield (B) to the access panel (C) (see figure 2-29 on page 2-88). The problem still exists.
Page 130 2.28 Heat Shield Does Not Latch Properly Chapter 2: Troubleshooting Procedures 4. Replace the heat shield (B) (refer to procedure 4.30 on page 4-82). This solves the problem. ↓ → For assistance, call Technical Support at (800) 437-2437. 5. Go to “Final Actions” on page 2-24. Isolette®...
Page 131: Mattress Tray Does Not Tilt Properly
2.29 Mattress Tray Does Not Tilt Properly Chapter 2: Troubleshooting Procedures 2.29 Mattress Tray Does Not Tilt Properly 1. Check the area around the mattress tray (A) for possible obstruction (see figure 2-30 on page 2-90). The mattress tray (A) is free from obstruction.
Page 132 2.29 Mattress Tray Does Not Tilt Properly Chapter 2: Troubleshooting Procedures ↓ → Replace the right-hand mattress tilt mechanism (refer to procedure 4.32 on page 4-90). If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 5. 4.
Page 133: Mattress Tray Is Damaged
2.30 Mattress Tray Is Damaged Chapter 2: Troubleshooting Procedures 2.30 Mattress Tray Is Damaged 1. Perform the following: a. On a unit with a Series 00 hood assembly, slide the blue slide access panel latches, and open the access panel (see figure 2-2 on page 2-11).
Page 134 2.30 Mattress Tray Is Damaged Chapter 2: Troubleshooting Procedures ↓ → Replace the mattress tray (A) (refer to procedure 4.7 on page 4-20). If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, call Technical Support at (800) 437-2437 for assistance.
Page 135: Air Intake Is Not Working Properly
2.31 Air Intake Is Not Working Properly Chapter 2: Troubleshooting Procedures 2.31 Air Intake Is Not Working Properly 1. Perform the following: a. Loosen the two thumbscrews (A) on the air intake filter cover (B), and remove the air intake filter cover (B) (see figure 2-32 on page 2-94).
Page 136 2.31 Air Intake Is Not Working Properly Chapter 2: Troubleshooting Procedures WARNING: A dirty air intake microfilter may affect oxygen concentrations and/or cause carbon dioxide build-up. Check the filter routinely, and change it at least every 3 months or when it is visibly dirty. Failure to do so could result in infant injury.
Page 137: X-Ray Tray Does Not Operate Properly
2.32 X-ray Tray Does Not Operate Properly Chapter 2: Troubleshooting Procedures 2.32 X-ray Tray Does Not Operate Properly 1. Perform the following: a. On a unit with a Series 00 hood assembly, slide the blue slide access panel latches, and open the access panel (see figure 2-2 on page 2-11).
Page 138 2.32 X-ray Tray Does Not Operate Properly Chapter 2: Troubleshooting Procedures ↓ → Remove the obstruction from the x-ray tray (A). If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 3. 3. Replace the x-ray tray (A) (refer to procedure 4.7 on page 4-20). The problem still exists.
Page 139: Sensor Module Lock Does Not Secure The Sensor Module
2.33 Sensor Module Lock Does Not Secure the Sensor Module (Units Equipped With the Sensor Module Lock Only) Chapter 2: Troubleshooting Procedures 2.33 Sensor Module Lock Does Not Secure the Sensor Module (Units Equipped With the Sensor Module Lock Only) 1.
Page 140 2.34 Incubator Takes Longer Than One Hour to Warm Up to the Air Set Temperature Chapter 2: Troubleshooting Procedures 2.34 Incubator Takes Longer Than One Hour to Warm Up to the Air Set Temperature 1. Close all access panels (A) and access doors (B) (see figure 2-35 on page 2-99).
Page 141 2.34 Incubator Takes Longer Than One Hour to Warm Up to the Air Set Temperature Chapter 2: Troubleshooting Procedures ↓ → Replace the access grommet (C) (refer to procedure 4.34 on page 4-96). If this solves the problem, go to “Final Actions”...
Page 142: Air Set Temperature Cannot Be Maintained
2.35 Air Set Temperature Cannot Be Maintained Chapter 2: Troubleshooting Procedures 2.35 Air Set Temperature Cannot Be Maintained 1. The unit is in Air Mode. ↓ → Change the mode of operation to Air Mode. If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 2.
Page 143: Low Air Temperature Alarm Or High Air Temperature Alarm Does Not Sound When Air Temperature Drops Or Rises Out Of Specification
2.36 Low Air Temperature Alarm or High Air Temperature Alarm Does Not Sound When Air Temperature Drops or Rises Out of Specification Chapter 2: Troubleshooting Procedures 2.36 Low Air Temperature Alarm or High Air Temperature Alarm Does Not Sound When Air Temperature Drops or Rises Out of Specification 1.
Page 144: Low Skin Temperature Alarm Or High Skin Temperature Alarm Does Not Sound When Skin Temperature Drops Or Rises Out Of Specification
2.37 Low Skin Temperature Alarm or High Skin Temperature Alarm Does Not Sound When Skin Temperature Drops or Rises Out of Specification Chapter 2: Troubleshooting Procedures 2.37 Low Skin Temperature Alarm or High Skin Temperature Alarm Does Not Sound When Skin Temperature Drops or Rises Out of Specification 1.
Page 145: Sound
2.38 When Skin Probes are Disconnected, Connect Skin 1 Probe Alarm Does Not Sound Chapter 2: Troubleshooting Procedures 2.38 When Skin Probes are Disconnected, Connect Skin 1 Probe Alarm Does Not Sound 1. The unit is in Skin Mode. ↓ →...
Page 146: Incubator's Air Temperature Exceeds Air Set Temperature By 1.5 C Or Greater, Or Infant's Skin Temperature Exceeds Skin Set Temperature By 1.0 C Or Greater2
2.39 Incubator’s Air Temperature Exceeds Air Set Temperature by 1.5 C or Greater, or Infant’s Skin Temperature Exceeds Skin Set Temperature by 1.0 C or Greater Chapter 2: Troubleshooting Procedures 2.39 Incubator’s Air Temperature Exceeds Air Set Temperature by 1.5 C or Greater, or Infant’s Skin Temperature Exceeds Skin Set Temperature by 1.0 C or Greater 1.
Page 147: Humidity System Is Not Working Properly
2.40 Humidity System Is Not Working Properly Chapter 2: Troubleshooting Procedures 2.40 Humidity System Is Not Working Properly 1. Perform the following: a. If the Low Humidity alarm sounds, press the Silence/Reset key (A) to silence it for 5 minutes (see figure 2-36 on page 2-106). Figure 2-36.
Page 148 2.40 Humidity System Is Not Working Properly Chapter 2: Troubleshooting Procedures d. Using a calibrated hygrometer, monitor the relative humidity level within the hood assembly (D). Within 30 to 60 minutes, the hygrometer and Humidity display do not both read 50% ± 9%. ↓...
Page 149: Power Failure Alarm Sounds
2.41 Power Failure Alarm Sounds Chapter 2: Troubleshooting Procedures 2.41 Power Failure Alarm Sounds 1. Perform the following: a. Silence the Power Failure alarm for 15 minutes by pressing the Silence/Reset softkey. b. Plug the unit into an appropriate power source. This solves the problem.
Page 150: Skin 1 Probe Does Not Work Properly
2.42 Skin 1 Probe Does Not Work Properly Chapter 2: Troubleshooting Procedures 2.42 Skin 1 Probe Does Not Work Properly 1. Perform the following: a. If the Skin 1 Probe Fail alarm sounds, press the Silence/Reset softkey (A) to silence it for 5 minutes. Figure 2-37.
Page 151 2.42 Skin 1 Probe Does Not Work Properly Chapter 2: Troubleshooting Procedures a. Press the Silence/Reset softkey (A) to silence the Skin Probe Disconnect alarm. b. Set the unit in Skin Mode. This solves the problem. ↓ → Go to step 6. 4.
Page 152 2.42 Skin 1 Probe Does Not Work Properly Chapter 2: Troubleshooting Procedures ↓ → For assistance, call Technical Support at (800) 437-2437. 11. Go to “Final Actions” on page 2-24. Isolette® Infant Incubator (Model C2000) Service Manual Page 2 - 111...
Page 153: Oxygen System Is Not Working Properly
2.43 Oxygen System Is Not Working Properly (Units Equipped With an Oxygen System Only) Chapter 2: Troubleshooting Procedures 2.43 Oxygen System Is Not Working Properly (Units Equipped With an Oxygen System Only) 1. The Oxygen Solenoid Fail alarm sounds. ↓ →...
Page 154: Poor Air Circulation Exists Within The Incubator
2.44 Poor Air Circulation Exists Within the Incubator Chapter 2: Troubleshooting Procedures 2.44 Poor Air Circulation Exists Within the Incubator 1. Check the air vents around the interior of the hood assembly for obstruction. The air vents are free from obstruction. ↓...
Page 155: Sensor Module Assembly Fails
2.45 Sensor Module Assembly Fails Chapter 2: Troubleshooting Procedures 2.45 Sensor Module Assembly Fails 1. The sensor module is properly installed on the hood assembly. ↓ → Go to RAP 2.22 on page 2-80. If this solves the problem, go to “Final Actions” on page 2-24. Otherwise, go to step 2. 2.
Page 156: Remove Skin 2 Probe Alarm Sounds
2.46 Remove Skin 2 Probe Alarm Sounds Chapter 2: Troubleshooting Procedures 2.46 Remove Skin 2 Probe Alarm Sounds 1. Perform the following: a. Disconnect the skin probe from the 2 connector on the sensor module assembly. b. Check the unit’s mode of operation. The unit is in Air Mode.
Page 157: Scale Is Not Working Properly
2.47 Scale Is Not Working Properly Chapter 2: Troubleshooting Procedures 2.47 Scale Is Not Working Properly 1. Inspect the mattress tray (A) (see figure 2-38 on page 2-117). The mattress tray (A) is level. ↓ → Using the mattress tilt mechanism knobs (B), place the mattress tray (A) in the level position.
Page 158 2.47 Scale Is Not Working Properly Chapter 2: Troubleshooting Procedures Figure 2-38. Scale Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 2 - 117...
Page 159 2.47 Scale Is Not Working Properly Chapter 2: Troubleshooting Procedures 7. Place a weight of known value less than 15 lb (7 kg) on the mattress (D). The correct weight appears, and when the Weight Sample bar is filled, a beep sounds and the weight is locked into the Weight display.
Page 160: Oxygen System's Cal Fail System Prompt Message Appears
Diagnostic Menus Chapter 2: Troubleshooting Procedures 2.48 Oxygen System’s Cal Fail System Prompt Message Appears 1. Calibrate the oxygen system (refer to procedure 6.2 on page 6-20). The problem still exists. ↓ → Go to “Final Actions” on page 2-24. 2.
Page 161 Diagnostic Menus Chapter 2: Troubleshooting Procedures NOTES: Page 2 - 120 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 162 Chapter 3 Theory of Operation Chapter Contents Controller Assembly ......... . 3 - 3 Variable Height Adjustable Pedestal/Stand Assembly .
Page 163: Chapter 3: Theory Of Operation
Chapter 3: Theory of Operation NOTES: Page 3 - 2 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 164: Controller Assembly
Controller Assembly Chapter 3: Theory of Operation Controller Assembly Figure 3-1. Controller Assembly Block Diagram Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 3...
Page 165 Controller Assembly Chapter 3: Theory of Operation Figure 3-2. Controller Power Supply Schematic Diagram Refer to fold-out FO 3-1 at the rear of this manual. Page 3 - 4 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 166 Controller Assembly Chapter 3: Theory of Operation Figure 3-3. Interface P.C. Board Schematic Diagram Refer to fold-out FO 3-2 at the rear of this manual. Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 5...
Page 167 Controller Assembly Chapter 3: Theory of Operation Figure 3-4. Central Processing Unit P.C. Board Schematic Diagram Refer to fold-out FO 3-3 at the rear of this manual. Page 3 - 6 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 168: Variable Height Adjustable Pedestal/Stand Assembly
Variable Height Adjustable Pedestal/Stand Assembly Chapter 3: Theory of Operation Variable Height Adjustable Pedestal/Stand Assembly Figure 3-5. Variable Height Adjustable Pedestal/Stand Assembly Wiring Diagram Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 7...
Page 169: Hood/Shell Assembly
Hood/Shell Assembly Chapter 3: Theory of Operation Hood/Shell Assembly Figure 3-6. Sensor Module Functional Block Diagram Refer to fold-out FO 3-4 at the rear of this manual. Page 3 - 8 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 170 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-7. Sensor Module P.C. Board Schematic Diagram Refer to fold-out FO 3-5 at the rear of this manual. Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 9...
Page 171 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-8. Sensor Module P.C. Board Layout Page 3 - 10 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 172 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-9. Scale P.C. Board Schematic Diagram Refer to fold-out FO 3-6 at the rear of this manual. Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 11...
Page 173 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-10. Scale P.C. Board Layout Page 3 - 12 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 174 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-11. Impeller Movement Detector P.C. Board Schematic Diagram Refer to fold-out FO 3-7 at the rear of this manual. Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 13...
Page 175 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-12. Impeller Movement Detector P.C. Board Layout Page 3 - 14 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 176 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-13. Shell Assembly Cable Routing Refer to fold-out FO 3-8 at the rear of this manual. Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 15...
Page 177 Hood/Shell Assembly Chapter 3: Theory of Operation Figure 3-14. Scale Assembly Cable Routing Refer to fold-out FO 3-9 at the rear of this manual. Page 3 - 16 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 178: Theory Of Operation
Theory of Operation Chapter 3: Theory of Operation Theory of Operation Electrical System Sensor Module The sensor module P.C. board provides the interface for the patient and incubator requirements that the infant incubator must support. The sensor module assembly reads and processes the following parameters: •...
Page 179 Theory of Operation Chapter 3: Theory of Operation Sensor Position Detection Hall effect sensors sense the magnets in the slide mechanism. The sensors, U9 and U2, determine the calibration position. The sensors, U16 and U22, determine the hood’s position during normal operation. The output is normally high.
Page 180 Theory of Operation Chapter 3: Theory of Operation analog temperature selector. The microcontroller selects a new temperature channel every 21 milliseconds. The resistor R14 provides the constant voltage drive required for each thermistor as it is selected from the appropriate multiplexer. This voltage is amplified by a factor of 2.1083, and is sent to the A/D converter as signal TCOM.
Page 181 Theory of Operation Chapter 3: Theory of Operation as a function of humidity; the net range of capacitances is from approximately 160 pF to 200 pF. The sensor connects to the amplifier U7A/U8A, which is set up as a multi-vibrator. The sensor capacitance charges up through R20 and R21 to a threshold voltage established by R30 and R26.
Page 182: Controller
Theory of Operation Chapter 3: Theory of Operation Expansion Devices The digital multiplexer, U3, allows additional digital signals for processor control. It is a dual, 4-to-1 multiplexer that allows the microcontroller to use two ports for 8-bits of information. The signals, DVSEL0 and DVSEL1, control U18.
Page 183: Impeller Movement Detector (Imd) P.c. Board
Theory of Operation Chapter 3: Theory of Operation The stand supplies the input power and protective ground to the controller and incorporates a 15 A circuit breaker and electromagnetic interference (EMI) filtering components. The controller provides AC power to the heater and the humidifier. These outputs are fused in the controller to protect the controller in the event of a short circuit or electrical overload.
Page 184: Fan Motor
Theory of Operation Chapter 3: Theory of Operation used. These errors produce the same error signal to the controller as for low or high impeller speeds. The controller’s +12 V supplies the power for the IMD circuit through a 301 Ω resistor. This resistor and the load of the IMD circuit form a voltage divider that sets the LONG signal voltage that remains constant.
Page 185: Heater Power
Theory of Operation Chapter 3: Theory of Operation Heater Power The controller monitors the heater power. A current transformer is in series with the power to the heater and the humidifier. The output of the current transformer connects to the A/D converter. The system enables control of the incubator’s heater.
Page 186 Theory of Operation Chapter 3: Theory of Operation Audio Alarms The audible alarm circuit incorporates an oscillator circuit to generate the three alarm frequencies used: • 600 Hz • 1500 Hz • 2500 Hz The microprocessor, the watchdog circuit, and the power failure detection circuitry drive the audible alarm circuit.
Page 187 Theory of Operation Chapter 3: Theory of Operation The Power Failure alarm silence is hardware-controlled. Pressing the Alarm Silence key during power failure silences the alarm for the duration of the power failure. The Power Fail indicator flashes until one of the following occurs: •...
Page 188 Theory of Operation Chapter 3: Theory of Operation The switches are open when the door is closed. The input is protected with transorb diodes and is filtered to block EMI and prevent ESD damage to the controller. Cooling Fan The cooling fan provides a continuous flow of air through the controller to remove heat generated by the various components inside the controller enclosure.
Page 189 Theory of Operation Chapter 3: Theory of Operation The watchdog timer trips in 1 second ± 0.4 second unless the above sequence is completed. Once the watchdog timer trips, the following occurs: • The safety relay turns off, removing power from the heater and the humidifier.
Page 190: Air System
Theory of Operation Chapter 3: Theory of Operation Air System Overall Functional Description The controller displays the air temperature and the skin temperature on an electroluminescent display. Optional displays of the humidity and oxygen concentration levels within the hood environment and the infant’s weight are available.
Page 191 Theory of Operation Chapter 3: Theory of Operation Figure 3-15. Air/Oxygen Circulation System Page 3 - 30 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 192: Air Mode
Theory of Operation Chapter 3: Theory of Operation The impeller also provides the internal circulation at a much greater flow than that of the fresh gas inflow. The total flow of fresh and circulated air is directed past the airflow sensor and around the heater. The air enters the infant compartment up through the slots at the front and rear of the main deck and then passes between the front and rear inner walls.
Page 193: Skin Mode
Theory of Operation Chapter 3: Theory of Operation Skin Mode In Skin Mode, the infant’s temperature is selected from 93 °F to 99 °F (34 °C to 37 °C) (99 °F to 100 °F (37 °C to 38 °C) in Temperature Override Mode) by the Skin Set Temperature Up and Down arrow keys on the front panel.
Page 194: Humidity Control Valve
Theory of Operation Chapter 3: Theory of Operation control point. If the oxygen concentration level rises above or falls below the selected setpoint limits, an audible and visual alarm occurs. Humidity Control Valve The built-in humidifier provides humidification of the incubator from 30% to 95% RH in 1% increments.
Page 195: Interface Connections
Theory of Operation Chapter 3: Theory of Operation The Trend time is user-selectable in intervals of 2, 4, 8, 12, and 24 hours for all parameters, except for weight, which provides a trend of 7 days. Interface Connections A serial interface port is provided as a data terminal device and an RS- 232 output.
Page 196: Serial Port Protocol
Theory of Operation Chapter 3: Theory of Operation RS-232 Serial Port Protocol The RS-232 serial port connector is next to the AC power connector on the front of the incubator. The serial port is configured for 2400 baud, 8 data, 1 stop, no parity, and is output only (see figure 3-16 on page 3-35).
Page 197 Theory of Operation Chapter 3: Theory of Operation The checksum is two ASCII hexadecimal digits and represents an 8-bit acclamation of the ASCII characters from the prefix to the suffix, inclusive. All monitored parameters, including temperature, oxygen, humidity, and weight, transmit at the 5-second interval. Asynchronous events, such as alarms or mode changes, transmit as they occur.
Page 198 Theory of Operation Chapter 3: Theory of Operation Columns Description 63 through 66 Weight: 4 digits, 3 decimals, kilograms Suffix: 1 character, ‘[‘ 79 and 80 Checksum: 2 hexadecimal digits 81 and 81 CR/LF: 2 control characters Isolette® Infant Incubator (Model C2000) Service Manual Page 3 - 37...
Page 199 Theory of Operation Chapter 3: Theory of Operation Table 3-2. ID Character Character Description <space> Normal mode Special/Test Mode is in effect (data may be invalid) Table 3-3. Mode Bit Flags Description Humidity on Oxygen on Baby Mode configuration 0.5 C baby alarm limit Reserved Reserved Reserved...
Page 200 Theory of Operation Chapter 3: Theory of Operation Table 3-4. Alarm Bit Flags Description 0000000001 Low control temperature 0000000002 High control temperature 0000000004 Low oxygen 0000000008 High oxygen 0000000010 High temperature cut-out 0000000020 Skin 1—probe failure 0000000040 Skin probe—disconnect 0000000080 Oxygen calibration required 0000000100 Sensor out of position...
Page 201 Theory of Operation Chapter 3: Theory of Operation NOTES: Page 3 - 40 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 202 Chapter 4 Removal, Replacement, and Adjustment Procedures Chapter Contents Skin Temperature Probe ........4 - 5 Removal .
Page 203: Chapter 4: Removal, Replacement, And Adjustment Procedures
Chapter 4: Removal, Replacement, and Adjustment Procedures Impeller Assembly......... . . 4 - 22 Removal.
Page 204 Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement ..........4 - 48 Power Supply P.C.
Page 205: Replacement
Chapter 4: Removal, Replacement, and Adjustment Procedures Pivot/Hook Lock Assembly Bracket ......4 - 77 Removal.
Page 206: Skin Temperature Probe
4.1 Skin Temperature Probe Chapter 4: Removal, Replacement, and Adjustment Procedures Skin Temperature Probe Tools required: None Removal Disconnect the skin temperature probe (A) from the sensor module assembly (B) (see figure 4-1 on page 4-5). Figure 4-1. Skin Temperature Probe Replacement 1.
Page 207: Sensor Module Assembly
4.2 Sensor Module Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Sensor Module Assembly Tools required: None Removal 1. Disconnect the sensor module assembly (A) from the shell assembly (B) (see figure 4-2 on page 4-6). Figure 4-2. Sensor Module 2.
Page 208 4.2 Sensor Module Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 6. If necessary, disconnect any cable assemblies from the sensor module assembly (A). Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 7...
Page 209: Replacement
4.2 Sensor Module Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Page 4 - 8 Isolette®...
Page 210: Oxygen Sensor Cell
4.3 Oxygen Sensor Cell Chapter 4: Removal, Replacement, and Adjustment Procedures Oxygen Sensor Cell Tools required: Phillips head screwdriver Removal 1. Remove the sensor module assembly from the unit (refer to procedure 4.2 on page 4-6). 2. Remove the two screws (A) that secure the mounting plate (B) to the bottom of the sensor module assembly (C) (see figure 4-3 on page 4-9).
Page 211: Replacement
4.3 Oxygen Sensor Cell Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Replace both oxygen sensor cells at the same time. Failure to do so could result in equipment damage. 5. Unscrew the two oxygen sensor cells (E) from the mounting plate (B), and remove them both from the unit.
Page 212: Controller Assembly
4.4 Controller Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Controller Assembly Tools required: None Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage. 1. Unplug the unit from its power source. 2.
Page 213: Removal
4.4 Controller Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Page 4 - 12 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 214 4.4 Controller Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-4. Controller Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 13...
Page 215: Hood Assembly
4.5 Hood Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Hood Assembly Tools required: None Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage. 1. Unplug the power cord from the back of the controller assembly (A) (see figure 4-5 on page 4-15).
Page 216 4.5 Hood Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-5. Hood Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 15...
Page 217: Check Valve Assembly
4.6 Check Valve Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Check Valve Assembly Tools required: Phillips head screwdriver 12" long wooden prop Pliers Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage. 1.
Page 218: Replacement
4.6 Check Valve Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-6. Check Valve Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 17...
Page 219: Replacement
4.6 Check Valve Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement CAUTION: Always replace Nylok® screws; do not reuse them. Equipment damage could occur. 1. Install a new Nylok® screw (H) to secure the replacement check valve assembly (J) to the shell bottom (C). 2.
Page 220 4.6 Check Valve Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 6. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 19...
Page 221: Mattress, Mattress Tray, And X-Ray Tray
4.7 Mattress, Mattress Tray, and X-ray Tray Chapter 4: Removal, Replacement, and Adjustment Procedures Mattress, Mattress Tray, and X-ray Tray Tools required: None Removal 1. Lift the hood assembly, and carefully tilt it back to its open position. 2. Remove the mattress (A) from the mattress tray (B) (see figure 4-7 on page 4-20).
Page 222: Replacement
4.7 Mattress, Mattress Tray, and X-ray Tray Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. Ensure that the mattress tray (B) aligns with the mattress lift bars (D). 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks”...
Page 223: Impeller Assembly
4.8 Impeller Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Impeller Assembly Tools required: Pliers Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage. 1. Unplug the power cord from the controller assembly (A) (see figure 4-8 on page 4-22).
Page 224: Replacement
4.8 Impeller Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 6. Remove the heater/impeller cover (D) from the unit. 7. Using pliers, remove the wire hose clamp (E) that secures the impeller assembly (F) to the shell assembly (G). 8. Remove the impeller assembly (F) from the shell assembly (G). Replacement 1.
Page 225: Motor Assembly
4.9 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Motor Assembly Tools required: Phillips head screwdriver Pliers Flat, padded surface Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage. 1.
Page 226: Removal
4.9 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-9. Shell Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 25...
Page 227 4.9 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 10. Stand at the same end of the shell assembly (B) as the controller assembly (A), and perform the following: a. Using the mattress tilt knob (F) and the rear hood hinge (G), lift the shell assembly (B) enough to access the corrugated hose (H) at the check valve assembly (I).
Page 228: Replacement
4.9 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Install the four screws (J) and the four lockwashers (K) to secure the motor assembly (L) and the four vibration isolators (M) to the shell assembly (B). 2. Connect the motor assembly (L) to the incubator motor-to-controller cable assembly (N), and route the incubator motor-to-controller cable assembly (N) through the slots in the shell assembly (B).
Page 229 4.9 Motor Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 7. If the unit is equipped with a humidity system, install it (refer to procedure 7.3 on page 7-15). 8. Install the impeller assembly on the unit (refer to procedure 4.8 on page 4-22).
Page 230: Access Panel
4.10 Access Panel Chapter 4: Removal, Replacement, and Adjustment Procedures 4.10 Access Panel Tools required: 1/8" hex head wrench Phillips head screwdriver Access panel gauge (P/N 83 900 14) Removal 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches (B), and open the access panel (C) (see figure 4-11 on page 4-29).
Page 231 4.10 Access Panel Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Pull the two mattress tilt bars (E) up through the main deck (F), and remove them from the unit (see figure 4-12 on page 4-30). Figure 4-12. Mattress Platform Assembly 5.
Page 232: Replacement
4.10 Access Panel Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-13. Access Panel 7. Remove the access panel (C) from the hood assembly (A). Replacement 1. Install the two shoulder screws (G) and the two flat washers (H) to secure the access panel hinges (I) to the hood assembly (A).
Page 233: Adjustment
4.10 Access Panel Chapter 4: Removal, Replacement, and Adjustment Procedures Adjustment 1. Loosen, but do not remove, the four screws (J) that secure the two hinge plates (K) to the hood assembly (A) (see figure 4-13 on page 4-31). 2. Perform the following at each side of the hood assembly (A): a.
Page 234: Iris Entry Port Sleeve
4.11 Iris Entry Port Sleeve Chapter 4: Removal, Replacement, and Adjustment Procedures 4.11 Iris Entry Port Sleeve Tools required: None Removal Pull the iris entry port sleeve (A) off the port housing (B) (see figure 4-14 on page 4-33). Figure 4-14. Iris Entry Port Sleeve Replacement 1.
Page 235: Removal
4.11 Iris Entry Port Sleeve Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Rotate the outer ring (F) in the other direction: • If the iris entry port sleeve (A) is properly installed, it opens with the rotation of the outer ring (F). •...
Page 236: Access Door Latch
4.12 Access Door Latch Chapter 4: Removal, Replacement, and Adjustment Procedures 4.12 Access Door Latch Tools required: Phillips head screwdriver Removal 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches (B), and open the access panel (C) (see figure 4-15 on page 4-35).
Page 237 4.12 Access Door Latch Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-16. Access Door Latch 4. Remove the access door latch mount (E) and access door latch (F) from the access panel (C). Page 4 - 36 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 238: Replacement
4.12 Access Door Latch Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement CAUTION: Always replace Nylok® screws; do not reuse them. Equipment damage could occur. 1. Install two new Nylok® screws (G) to secure the access door latch mount (E) and the access door latch (F) to the access panel (C). 2.
Page 239: Access Door And Access Door Pivot Hinges
4.13 Access Door and Access Door Pivot Hinges Chapter 4: Removal, Replacement, and Adjustment Procedures 4.13 Access Door and Access Door Pivot Hinges Tools required: Phillips head screwdriver Removal 1. Release the access door latch (A) (see figure 4-17 on page 4-38). Figure 4-17.
Page 240: Replacement
4.13 Access Door and Access Door Pivot Hinges Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-18. Access Door Pivot Hinge 5. Remove the two access door pivot hinges (G), the torsion spring (H), and the access door (I) from the access panel (D). Replacement 1.
Page 241: Replacement
4.13 Access Door and Access Door Pivot Hinges Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Always replace Nylok® screws; do not reuse them. Equipment damage could occur. 3. Install the four new Nylok® screws (F) to secure the access door pivot hinges (G) to the access panel (D).
Page 242: Electroluminescent (El) Display Front Panel
4.14 Electroluminescent (EL) Display Front Panel Chapter 4: Removal, Replacement, and Adjustment Procedures 4.14 Electroluminescent (EL) Display Front Panel Tools required: Phillips head screwdriver Removal 1. Remove the controller assembly from the unit (refer to procedure 4.4 on page 4-11). 2.
Page 243: Replacement
4.14 Electroluminescent (EL) Display Front Panel Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Page 4 - 42 Isolette®...
Page 244: Electroluminescent (El) Central Processing Unit (Cpu) P.c. Board, El Display Faceplate, And El Display
4.15 Electroluminescent (EL) Central Processing Unit (CPU) P.C. Board, EL Display Faceplate, and EL Display Chapter 4: Removal, Replacement, and Adjustment Procedures 4.15 Electroluminescent (EL) Central Processing Unit (CPU) P.C. Board, EL Display Faceplate, and EL Display Tools required: Phillips head screwdriver Removal 1.
Page 245: Replacement
4.15 Electroluminescent (EL) Central Processing Unit (CPU) P.C. Board, EL Display Faceplate, and EL Display Chapter 4: Removal, Replacement, and Adjustment Procedures 6. Remove the EL display (E) and the four aluminum standoffs (F) from the EL CPU P.C. board (B) (see “Component Handling” on page 6-8).
Page 246: Controller Fan Assembly
4.16 Controller Fan Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.16 Controller Fan Assembly Tools required: 7/32" socket wrench Removal 1. Remove the controller assembly from the unit (refer to procedure 4.4 on page 4-11). 2. Remove the EL display front panel assembly from the controller assembly (refer to procedure 4.14 on page 4-41).
Page 247: Replacement
4.16 Controller Fan Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Page 4 - 46 Isolette®...
Page 248: Interface/Power Supply Module
4.17 Interface/Power Supply Module Chapter 4: Removal, Replacement, and Adjustment Procedures 4.17 Interface/Power Supply Module Tools required: Phillips head screwdriver Removal 1. Remove the controller assembly from the unit (refer to procedure 4.4 on page 4-11). 2. Remove the EL display front panel assembly from the controller assembly (refer to procedure 4.14 on page 4-41).
Page 249: Replacement
4.17 Interface/Power Supply Module Chapter 4: Removal, Replacement, and Adjustment Procedures 6. Disconnect the central processing unit (CPU) interface ribbon cable assembly (E) from the interface/power supply module (B). Replacement 1. Perform the removal procedure in reverse order. 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks”...
Page 250: Power Supply P.c. Board Assembly And Interface P.c. Board Assembly
4.18 Power Supply P.C. Board Assembly and Interface P.C. Board Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.18 Power Supply P.C. Board Assembly and Interface P.C. Board Assembly Tools required: Phillips head screwdriver Removal 1. Remove the controller assembly from the unit (refer to procedure 4.4 on page 4-11).
Page 251: Replacement
4.18 Power Supply P.C. Board Assembly and Interface P.C. Board Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the power supply P.C. board (C) and the seven nylon standoffs (E) from the interface P.C. board assembly (D) (see “Component Handling”...
Page 252: Air Intake Microfilter
4.19 Air Intake Microfilter Chapter 4: Removal, Replacement, and Adjustment Procedures 4.19 Air Intake Microfilter Tools required: None Removal 1. Loosen the two thumbscrews (A) that secure the air intake microfilter cover (B) to the unit (see figure 4-24 on page 4-51). Figure 4-24.
Page 253: Heater Assembly
4.20 Heater Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.20 Heater Assembly Tools required: Phillips head screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage. 1.
Page 254 4.20 Heater Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-25. Heater Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 53...
Page 255: Replacement
4.20 Heater Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Connect the heater assembly (D) to the AC wiring assembly (H), and route the cables down into the shell assembly (G). CAUTION: Always replace Nylok® screws; do not reuse them. Equipment damage could occur.
Page 256: Impeller Movement Detection Sensor
4.21 Impeller Movement Detection Sensor Chapter 4: Removal, Replacement, and Adjustment Procedures 4.21 Impeller Movement Detection Sensor Tools required: Phillips head screwdriver Small screwdriver Long-nose pliers Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage.
Page 257: Removal
4.21 Impeller Movement Detection Sensor Chapter 4: Removal, Replacement, and Adjustment Procedures 11. Remove the Nylok® screw (H) that secures the impeller movement detection sensor (G) to the unit. 1. Nylok® is a registered trademark of Nylok Fastener Corporation. Page 4 - 56 Isolette®...
Page 258 4.21 Impeller Movement Detection Sensor Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-26. Shell Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 57...
Page 259: Replacement
4.21 Impeller Movement Detection Sensor Chapter 4: Removal, Replacement, and Adjustment Procedures 12. Remove the impeller movement detection sensor (G) from the unit enough to access its connector (I). 13. Disconnect the connector (I) from the cable assembly (J). Do not allow the cable assembly (J) to slide back into the shell assembly (K).
Page 260 4.21 Impeller Movement Detection Sensor Chapter 4: Removal, Replacement, and Adjustment Procedures 12. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 59...
Page 261: Ac Wiring Harness Assembly
4.22 AC Wiring Harness Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.22 AC Wiring Harness Assembly Tools required: Pliers Flat padded surface Removal 1. Remove the controller assembly from the shell assembly (refer to procedure 4.4 on page 4-11). 2.
Page 262: Removal
4.22 AC Wiring Harness Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-27. Shell Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 61...
Page 263: Replacement
4.22 AC Wiring Harness Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures c. Carefully remove the shell assembly (C) from the shell bottom (B), and place it upside down on a flat, padded surface. 11. Remove the AC wiring harness assembly (J) from the cord retaining clips (K) inside the shell assembly (C) (see figure 4-28 on page 4-62).
Page 264: Replacement
4.22 AC Wiring Harness Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Use caution when lowering the shell assembly in place on the shell bottom. Ensure that no cables are pinched and that the extrusion bumper fits properly. Failure to do so could result in equipment damage.
Page 265 4.22 AC Wiring Harness Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 9. Install the mattress, the mattress tray, and the x-ray tray on the unit (refer to procedure 4.7 on page 4-20). 10. Install the hood assembly on the unit (refer to procedure 4.5 on page 4-14).
Page 266: Sensor Module-To-Controller Cable Assembly
4.23 Sensor Module-To-Controller Cable Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.23 Sensor Module-To-Controller Cable Assembly Tools required: Nut driver Pliers Flat padded surface Removal 1. Remove the controller assembly from the shell assembly (refer to procedure 4.4 on page 4-11). 2.
Page 267: Removal
4.23 Sensor Module-To-Controller Cable Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-29. Shell Assembly Page 4 - 66 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 268: Replacement
4.23 Sensor Module-To-Controller Cable Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 10. Remove the two hex nuts (J) that secure the sensor module-to- controller cable assembly (K) to the shell assembly (C) (see figure 4-30 on page 4-67). Figure 4-30. Sensor Module-to-Controller Cable Assembly 11.
Page 269 4.23 Sensor Module-To-Controller Cable Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures CAUTION: Use caution when lowering the shell assembly in place on the shell bottom. Ensure that no cables are pinched and that the extrusion bumper fits properly. Failure to do so could result in equipment damage.
Page 270: Removal
4.23 Sensor Module-To-Controller Cable Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 11. Install the controller assembly (refer to procedure 4.4 on page 4-11). 12. Plug the power cord into the controller assembly (E). 13. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks”...
Page 271: Access Panel Pawl Latch And Knob Assembly
4.24 Access Panel Pawl Latch and Knob Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.24 Access Panel Pawl Latch and Knob Assembly Tools required: Pliers (two pair) Clean cloth Removal 1. Release the access door latch (A) (see figure 4-31 on page 4-70). Figure 4-31.
Page 272: Replacement
4.24 Access Panel Pawl Latch and Knob Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-32. Access Panel Knob and Latch Assembly 5. Twist and pull the pawl latch (F) and the pawl latch knob (E) in opposite directions until they separate. 6.
Page 273: Removal
4.24 Access Panel Pawl Latch and Knob Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures the pawl latch (F). Ensure that the spring pin (I) is flush with the pawl latch knob (E). 3. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks”...
Page 274: Iris Entry Port Retaining Rings
4.25 Iris Entry Port Retaining Rings Chapter 4: Removal, Replacement, and Adjustment Procedures 4.25 Iris Entry Port Retaining Rings Tools required: None Removal 1. Remove the iris entry port sleeve (A) from the iris entry port ring assembly (B) (see figure 4-33 on page 4-73) (refer to procedure 4.11 on page 4-33).
Page 275: Access Door Cuff
4.26 Access Door Cuff Chapter 4: Removal, Replacement, and Adjustment Procedures 4.26 Access Door Cuff Tools required: None Removal 1. Press the access door latch (A), and open the access door (B) (see figure 4-34 on page 4-74). Figure 4-34. Access Door Gasket 2.
Page 276 4.26 Access Door Cuff Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Ensure proper installation of the access door cuff (C) by checking the following: • The access door cuff (C) has a small opening at its center. • The access door (B) latches with slight pressure and opens when the access door latch (A) is pressed.
Page 277: Access Door Gasket
4.27 Access Door Gasket Chapter 4: Removal, Replacement, and Adjustment Procedures 4.27 Access Door Gasket Tools required: None Removal 1. Press the access door release (A), and open the access door (B) (see figure 4-35 on page 4-76). Figure 4-35. Access Door Gasket 2.
Page 278: Pivot/Hook Lock Assembly Bracket
4.28 Pivot/Hook Lock Assembly Bracket Chapter 4: Removal, Replacement, and Adjustment Procedures 4.28 Pivot/Hook Lock Assembly Bracket Tools required: Phillips head screwdriver Ruler Pencil Small hack saw Emery board ¼-pint can of touch-up putty paint (P/N 83 900 69) Removal SHOCK HAZARD: Unplug the power cord from the controller assembly.
Page 279: Replacement
4.28 Pivot/Hook Lock Assembly Bracket Chapter 4: Removal, Replacement, and Adjustment Procedures 3. Remove the one or two Nylok® screws (C) that secure the pivot/hook lock assembly bracket (D) to the shell assembly (B). Discard the two Nylok® screws (C). 4.
Page 280: Replacement
4.28 Pivot/Hook Lock Assembly Bracket Chapter 4: Removal, Replacement, and Adjustment Procedures b. Using a small hack saw, remove the marked notch (F) from the shell assembly (B). c. Using an emery board, smooth any rough edges of the notch (F). d.
Page 281: Heat Shield Latch
4.29 Heat Shield Latch Chapter 4: Removal, Replacement, and Adjustment Procedures 4.29 Heat Shield Latch Tools required: Phillips head screwdriver Removal 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches (B), and open the access panel (C) (see figure 4-38 on page 4-80).
Page 282: Replacement
4.29 Heat Shield Latch Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-39. Heat Shield Latch 4. Remove the Nylok® screw (G) that secures the heat shield latch (F) to the access panel (C). Discard the Nylok® screw (G). 5. Remove the heat shield latch (F) from the access panel (C). Replacement CAUTION: Always replace Nylok®...
Page 283: Heat Shield
4.30 Heat Shield Chapter 4: Removal, Replacement, and Adjustment Procedures 4.30 Heat Shield Tools required: Phillips head screwdriver Removal 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches (B), and open the access panel (C) (see figure 4-40 on page 4-82).
Page 284: Replacement
4.30 Heat Shield Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-41. Heat Shield 4. Release the heat shield (F) from the access panel (C) by pressing on the two heat shield latches (G). Replacement 1. Perform the removal procedure in reverse order. 2.
Page 285: Mattress Tilt Knob
4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures 4.31 Mattress Tilt Knob Tools required: Small screwdriver Phillips head screwdriver 9/64" Allen™ wrench Flat padded surface Needle-nose pliers Pliers Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage.
Page 286 4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures 2. Remove the controller assembly from the shell assembly (refer to procedure 4.4 on page 4-11). 3. Remove the hood assembly from the unit (refer to procedure 4.5 on page 4-14).
Page 287: Removal
4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-43. Shell Bottom Page 4 - 86 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 288: Replacement
4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures 13. Using needle-nose pliers, remove the e-ring (M) and flat washer (N) that secure the knob shaft (O) to the tilt mechanism (P) (see figure 4-44 on page 4-87). Figure 4-44.
Page 289 4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-45. Mattress Tilt Knob Assembly 5. Connect the corrugated hose (K) to the shell assembly (B) (see figure 4-44 on page 4-87). CAUTION: Use caution when lowering the shell assembly in place on the shell bottom.
Page 290: Replacement
4.31 Mattress Tilt Knob Chapter 4: Removal, Replacement, and Adjustment Procedures d. Ensure that the extrusion bumper (H) fits properly between the shell assembly (B) and the shell bottom (G). CAUTION: Always replace Nylok® screws; do not reuse them. Equipment damage could occur.
Page 291: Mattress Tilt Mechanism
4.32 Mattress Tilt Mechanism Chapter 4: Removal, Replacement, and Adjustment Procedures 4.32 Mattress Tilt Mechanism Tools required: Phillips head screwdriver Pliers Flat padded surface Removal SHOCK HAZARD: Unplug the power cord from the controller assembly. Failure to do so could result in personal injury or equipment damage. 1.
Page 292: Replacement
4.32 Mattress Tilt Mechanism Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Remove the mattress, the mattress tray, and the x-ray tray from the unit (refer to procedure 4.7 on page 4-20). 5. Pull the two mattress tilt bars (C) up through the main deck (D), and remove them from the unit.
Page 293: Removal
4.32 Mattress Tilt Mechanism Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-47. Shell Bottom Page 4 - 92 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 294: Replacement
4.32 Mattress Tilt Mechanism Chapter 4: Removal, Replacement, and Adjustment Procedures 14. Remove the three Nylok® screws (M) that secure the tilt mechanism (N) to the shell assembly (B) (see figure 4-48 on page 4-93). Discard the three Nylok® screws (M). Figure 4-48.
Page 295: Sensor Module Lock (Models With Sensor Module Lock Only)
4.33 Sensor Module Lock (Models with Sensor Module Lock Only) Chapter 4: Removal, Replacement, and Adjustment Procedures 4.33 Sensor Module Lock (Models with Sensor Module Lock Only) Tools required: Phillips head screwdriver Removal 1. Remove the sensor module assembly from the hood assembly (refer to procedure 4.2 on page 4-6).
Page 296: Replacement
4.33 Sensor Module Lock (Models with Sensor Module Lock Only) Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Install the curved spring washer (D) in the slide fixture cover plate (C). 2. Install the slide lock (E) over the curved spring washer (D). CAUTION: Always replace Nylok®...
Page 297: Access Grommet
4.34 Access Grommet Chapter 4: Removal, Replacement, and Adjustment Procedures 4.34 Access Grommet Tools required: None Removal 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches, and open the access panel (B) (see figure 4- 17 on page 4-38).
Page 298: Replacement
Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. 2. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 97...
Page 299: Upper Transition Plate
Chapter 4: Removal, Replacement, and Adjustment Procedures 4.35 Upper Transition Plate Tools required: 5 mm hex key or 3/16" hex key Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage. 1.
Page 300 Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-51. Upper Transition Plate Isolette® Infant Incubator (Model C2000) Service Manual Page 4 - 99...
Page 301 Chapter 4: Removal, Replacement, and Adjustment Procedures Page 4 - 100 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 302 Chapter 5 Parts List Chapter Contents Warranty ........... 5 - 5 Service Parts Ordering .
Page 303 Chapter 5: Parts List (Series 00 Model Only) ........5 - 52 Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) .
Page 304 Chapter 5: Parts List Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) . . 5 - 129 Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory)..........5 - 133 Ventilator Tube Support (P/N 83 001 05) (Accessory) .
Page 305 Chapter 5: Parts List NOTES: Page 5 - 4 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 306: Service Parts Ordering
Service Parts Ordering Chapter 5: Parts List Service Parts Ordering Using the parts lists in this manual, identify the part number(s) you require. Find the product number and serial number on the product identification label (A) (see figure 5-1 on page 5-5). Figure 5-1.
Page 307 Service Parts Ordering Chapter 5: Parts List NOTES: Page 5 - 6 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 308: Recommended Spare Parts
Recommended Spare Parts Chapter 5: Parts List Recommended Spare Parts For a recommended spare parts list to service five or more units, see table 5-1 on page 5-7. Table 5-1. Recommended Spare Parts Part Number Quantity Description 83 900 15 Replacement motor kit, Isolette®...
Page 309 Recommended Spare Parts Chapter 5: Parts List Part Number Quantity Description 83 300 11 Access door cuff, disposable, replace- ment, carton of 100 83 900 11 Lift bar kit, Isolette® Infant Incubator 83 900 12 Replacement kit, scroll cover, Isolette® Infant Incubator 83 102 18 Probe 4, skin temperature, disposable,...
Page 310 Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 9...
Page 311: Incubator Hood And Shell Assembly
Incubator Hood and Shell Assembly Chapter 5: Parts List Incubator Hood and Shell Assembly Figure 5-2. Incubator Hood and Shell Assembly Page 5 - 10 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 312 Incubator Hood and Shell Assembly Chapter 5: Parts List Table 5-2. Incubator Hood and Shell Assembly Item Number Part Number Quantity Description 83 200 77-R Hood assembly, high, dual access, iris ports left and right 83 200 71-R Hood assembly, high, front access, two access doors, iris ports left and right (Series 00 model only) 83 900 61...
Page 313 Incubator Hood and Shell Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 83 101 71-R Heater assembly, 120V (120V model only) 83 101 81-R Heater assembly, 240V (240V model only) 83 101 91-R Heater assembly, 100V (100V model only) 83 100 76 Radiator, heater, machining...
Page 314 Incubator Hood and Shell Assembly Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 13...
Page 315: High Dual Access Hood Assembly With Left & Right Iris Ports
High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Chapter 5: Parts List High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Figure 5-3. High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Page 5 - 14 Isolette®...
Page 316 High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Chapter 5: Parts List Table 5-3. High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Item Number Part Number Quantity Description 83 900 59...
Page 317 High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Chapter 5: Parts List Item Number Part Number Quantity Description 83 300 56 Spacer, #6-32 inside diameter, 0.31" outside diameter, 0.38" long, acety- lene a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description...
Page 318 High Dual Access Hood Assembly with Left & Right Iris Ports (P/N 83 200 77-R) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 17...
Page 319: High Front Access Hood Assembly With Two Access Doors And Left & Right Iris Ports (P/N 83 200 71-R) (Series 00 Model)
High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71- R) (Series 00 Model) Chapter 5: Parts List High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71-R) (Series 00 Model) Figure 5-4.
Page 320 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71- R) (Series 00 Model) Chapter 5: Parts List Table 5-4. High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71-R) (Series 00 Model) Item Number Part Number Quantity Description...
Page 321 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71- R) (Series 00 Model) Chapter 5: Parts List Item Number Part Number Quantity Description 99 042 66 Screw, #10-32 x 5/8", truss, phillips, stainless steel, Nylok®...
Page 322 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 71- R) (Series 00 Model) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 21...
Page 323: High Front Access Hood Assembly With Two Access Doors And Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model)
High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Chapter 5: Parts List High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Figure 5-5.
Page 324 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Chapter 5: Parts List Table 5-5. High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model Only) Item Number Part Number Quantity Description...
Page 325 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Chapter 5: Parts List Item Number Part Number Quantity Description 99 042 66 Screw, #10-32 x 5/8", truss, phillips, stainless steel, Nylok®...
Page 326 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Chapter 5: Parts List Item Number Part Number Quantity Description 83 200 98 Slide-lock, sensor module a. Nylok® is a registered trademark of Nylok Fastener Corporation. Isolette®...
Page 327 High Front Access Hood Assembly with Two Access Doors and Left & Right Iris Ports (P/N 83 200 78) (Series 01 Model) Chapter 5: Parts List NOTES: Page 5 - 26 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 328 High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model) Chapter 5: Parts List High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model) Figure 5-6. High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model Only) Isolette®...
Page 329 High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model) Chapter 5: Parts List Table 5-6. High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model Only) Item Number Part Number Quantity Description 83 900 61...
Page 330 High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model) Chapter 5: Parts List Item Number Part Number Quantity Description 99 024 52 Screw, #6-32 x 5/8", pan, phillips, stainless steel, Nylok® 99 105 20 Nut, acorn, #6-32, aluminum 99 024 18 Screw, #6-32 x 9/16", truss, phillips,...
Page 331 High Dual Access Hood Assembly with One Access Door and One Iris Port (Series 00 Model) Chapter 5: Parts List NOTES: Page 5 - 30 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 332: Model)
High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Chapter 5: Parts List High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Figure 5-7.
Page 333 High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Chapter 5: Parts List Table 5-7. High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Item Number Part Number Quantity Description...
Page 334 High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 024 52 Screw, #6-32 x 5/8", pan, phillips, stainless steel, Nylok®...
Page 335 High Dual Access Hood Assembly with Left Iris Port and Right Access Door (P/N 83 200 79) (Series 01 Model Only) Chapter 5: Parts List NOTES: Page 5 - 34 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 336: High Dual Access Hood Assembly With Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only)
High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Chapter 5: Parts List High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Figure 5-8.
Page 337 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Chapter 5: Parts List Table 5-8. High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Item Number Part Number Quantity Description...
Page 338 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description 99 024 52 Screw, #6-32 x 5/8", pan, phillips, stainless steel, Nylok®...
Page 339 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 73) (Series 00 Model Only) Chapter 5: Parts List NOTES: Page 5 - 38 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 340: High Dual Access Hood Assembly With Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only)
High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Chapter 5: Parts List High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Figure 5-9.
Page 341 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Chapter 5: Parts List Table 5-9. High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Item Number Part Number Quantity Description...
Page 342 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 105 02 Nut, hex, #6-32, stainless steel a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description...
Page 343 High Dual Access Hood Assembly with Left & Right Access Doors (P/N 83 200 80-R) (Series 01 Model Only) Chapter 5: Parts List NOTES: Page 5 - 42 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 344: High Front Access Hood Assembly With Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only)
High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Chapter 5: Parts List High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Figure 5-10.
Page 345 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Chapter 5: Parts List Table 5-10. High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Item Number Part Number Quantity Description...
Page 346 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description 99 042 66 Screw, #10-32 x 5/8", truss, phillips, stainless steel, Nylok®...
Page 347 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 74) (Series 00 Model Only) Chapter 5: Parts List NOTES: Page 5 - 46 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 348: High Front Access Hood Assembly With Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only)
High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Chapter 5: Parts List High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Figure 5-11.
Page 349 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Chapter 5: Parts List Table 5-11. High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Item Number Part Number Quantity Description...
Page 350 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 024 19 Screw, #6-32 x 9/16", truss, phillips, stainless steel, Nylok® a.
Page 351 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 83 300 56 Spacer, #8-32 inside diameter, 0.31" outside diameter, 0.38" long, acety- lene 99 023 58 Screw, #6-32 x 7/16", flat, phillips,...
Page 352 High Front Access Hood Assembly with Left & Right Access Doors (P/N 83 200 81) (Series 01 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 51...
Page 353: High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only)5
High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Chapter 5: Parts List High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Figure 5-12. High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Page 5 - 52 Isolette®...
Page 354: (Series 00 Model Only)
High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Chapter 5: Parts List Table 5-12. High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Item Number Part Number Quantity Description 83 300 00 Access panel, high 83 300 05 Door, access...
Page 355 High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 83 300 04 Plate, backup, hinge, heat shield 83 300 12 Bracket, heat shield, front 83 300 57 Spacer, #6-32 inside diameter, 0.31"...
Page 356 High Front Access Panel Assembly (P/N 83 300 70-R) (Series 00 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 55...
Page 357: Replacement High Front Access Panel Assembly (P/N 83 300 76-R)
Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Chapter 5: Parts List Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Figure 5-13. Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Page 5 - 56 Isolette®...
Page 358 Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Chapter 5: Parts List Table 5-13. Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Item Number Part Number Quantity Description 83 300 00 Access panel, high 83 300 05...
Page 359 Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 68 902 96 Knob and latch replacement kit, access panel Page 5 - 58 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 360 Replacement High Front Access Panel Assembly (P/N 83 300 76-R) (Series 01 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 59...
Page 361: High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only)5
High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Chapter 5: Parts List High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Figure 5-14. High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Page 5 - 60 Isolette®...
Page 362: (Series 00 Model Only)
High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Chapter 5: Parts List Table 5-14. High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Item Number Part Number Quantity Description 83 300 00 Access panel, high 83 300 05 Door, access...
Page 363 High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 83 300 04 Plate, backup, hinge, heat shield 83 300 13 Bracket, heat shield, rear 83 300 57 Spacer, #6-32 inside diameter, 0.31"...
Page 364 High Rear Access Panel Assembly (P/N 83 300 71-R) (Series 00 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 63...
Page 365: Replacement High Rear Access Panel Assembly (P/N 83 300 77-R)
Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Chapter 5: Parts List Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Figure 5-15. Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Page 5 - 64 Isolette®...
Page 366 Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Chapter 5: Parts List Table 5-15. Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Item Number Part Number Quantity Description 83 300 52-R Replacement access panel, high 83 300 05...
Page 367 Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 023 63 Screw, #6-32 x 7/16", truss, phillips, stainless steel 68 902 96 Knob and latch replacement kit, access panel Page 5 - 66 Isolette®...
Page 368 Replacement High Rear Access Panel Assembly (P/N 83 300 77-R) (Series 01 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 67...
Page 369: Shell Assembly (Series 00, 01, And 02 Models Only)
Shell Assembly (Series 00, 01, and 02 Models Only) Chapter 5: Parts List Shell Assembly (Series 00, 01, and 02 Models Only) Figure 5-16. Shell Assembly (Series 00, 01, and 02 Models Only) Page 5 - 68 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 370 Shell Assembly (Series 00, 01, and 02 Models Only) Chapter 5: Parts List Table 5-16. Shell Assembly (Series 00, 01, and 02 Models Only) Item Number Part Number Quantity Description 83 900 01 Replacement kit, shell top, English 83 900 02 Replacement kit, shell top, Spanish 83 900 03 Replacement kit, shell top, French...
Page 371 Shell Assembly (Series 00, 01, and 02 Models Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 042 05 Screw, #10-32 x ½", truss, phillips, stainless steel, Nylok® 99 042 08 Screw, #10-32 x ½", pan, phillips, stainless steel, Nylok®...
Page 372 Shell Assembly (Series 00, 01, and 02 Models Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 71...
Page 373: Top Shell Assembly And Barn Door Shell Assembly
Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Chapter 5: Parts List Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Figure 5-17. Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Page 5 - 72 Isolette®...
Page 374 Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Chapter 5: Parts List Table 5-17. Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Item Number Part Number Quantity Description 83 901 20...
Page 375 Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 123 94 Washer, lock, external, #10 stainless steel a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description...
Page 376 Top Shell Assembly and Barn Door Shell Assembly (Series 00, 01, and 02 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 75...
Page 377: Shell Assembly (Series 03 Model Only)
Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Shell Assembly (Series 03 Model Only) Figure 5-18. Shell Assembly (Series 03 Model Only) Page 5 - 76 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 378 Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Table 5-18. Shell Assembly (Series 03 Model Only) Item Number Part Number Quantity Description 99 032 57 Screw, #8-32 x 5/8", truss, phillips, stainless steel, Nylok® 83 100 11 Door, access, pneumatic module 68 212 05 Label, ground symbol, functional 99 055 96...
Page 379 Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 900 26 As required Tape, pipe junction seal, Teflon® , ½" a. Nylok® is a registered trademark of Nylok Fastener Corporation. b. Teflon® is a registered trademark of E. I. du Pont and de Nemours and Company. Item Number Part Number Quantity Description...
Page 380 Shell Assembly (Series 03 Model Only) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 79...
Page 381: Top Shell Assembly (Series 03 Model Only)
Top Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Top Shell Assembly (Series 03 Model Only) Figure 5-19. Top Shell Assembly (Series 03 Model Only) Page 5 - 80 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 382 Top Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Table 5-19. Top Shell Assembly (Series 03 Model Only) Item Number Part Number Quantity Description 99 031 53 Screw, #8-32 x 3/8", cap, socket, stainless steel, Nylok® 83 110 20 Knob, mattress tilt 83 110 21 Shaft, knob...
Page 383 Top Shell Assembly (Series 03 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 031 05 Screw, #8-32 x 5/16", truss, phillips, stainless steel a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description 68 230 24...
Page 384: Impeller Movement Detector P.c. Board Assembly
Impeller Movement Detector P.C. Board Assembly Chapter 5: Parts List Impeller Movement Detector P.C. Board Assembly Figure 5-20. Impeller Movement Detector P.C. Board Assembly Table 5-20. Impeller Movement Detector P.C. Board Assembly Item Number Part Number Quantity Description 83 103 70 P.C.
Page 385: Controller Assembly-Model C2C-2 (P/N 83 006 76)
Controller Assembly—Model C2C-2 (P/N 83 006 76) Chapter 5: Parts List Controller Assembly—Model C2C-2 (P/N 83 006 76) Figure 5-21. Controller Assembly—Model C2C-2 (P/N 83 006 76) Page 5 - 84 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 386 Controller Assembly—Model C2C-2 (P/N 83 006 76) Chapter 5: Parts List Table 5-21. Controller Assembly—Model C2C-2 (P/N 83 006 76) Item Number Part Number Quantity Description 83 020 83 Front panel assembly, Air-Shields® electroluminescent display 99 010 68 Screw, #4-40 x ¼", pan, phillips, steel, zinc-plated 83 020 82-R Interface/power supply module...
Page 387: Controller Enclosure Assembly
Controller Enclosure Assembly Chapter 5: Parts List Controller Enclosure Assembly Figure 5-22. Controller Enclosure Assembly Page 5 - 86 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 388 Controller Enclosure Assembly Chapter 5: Parts List Table 5-22. Controller Enclosure Assembly Item Number Part Number Quantity Description 83 020 93 Cable assembly, power switch, Air- Shields® controller 83 020 80 Enclosure, controller 83 020 92 Cable assembly, International Elec- trotechnical Commission (IEC) con- nector, Air-Shields®...
Page 389: Electroluminescent Display Front Panel Assembly
Electroluminescent Display Front Panel Assembly Chapter 5: Parts List Electroluminescent Display Front Panel Assembly Figure 5-23. Electroluminescent Display Front Panel Assembly Table 5-23. Electroluminescent Display Front Panel Assembly Item Number Part Number Quantity Description 83 020 67 Front panel subassembly 83 009 00 Display, electroluminescent (EL), 320 mm wide x 240 mm high...
Page 390: Interface/Power Supply Module
Interface/Power Supply Module Chapter 5: Parts List Interface/Power Supply Module Figure 5-24. Interface/Power Supply Module Table 5-24. Interface/Power Supply Module Item Number Part Number Quantity Description 99 121 48 Washer, cup, 0.12" inside diameter, 0.305" outside diameter, nylon 99 011 08 Screw, #4-40 x 3/8", round, phillips, stainless steel 83 019 70...
Page 391: Sensor Module Assembly
Sensor Module Assembly Chapter 5: Parts List Sensor Module Assembly Figure 5-25. Sensor Module Assembly Page 5 - 90 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 392 Sensor Module Assembly Chapter 5: Parts List Table 5-25. Sensor Module Assembly Item Number Part Number Quantity Description 83 005 51 Top cover, sensor module 83 005 52 Bottom cover, sensor module 83 005 55 Plate, without oxygen, sensor module 83 005 30 Cable assembly, sensor module 17 735 65...
Page 393: Fixed-Height Pedestal Stand Assembly (Series 00 Model Only)
Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Chapter 5: Parts List Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Figure 5-26. Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Page 5 - 92 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 394 Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Chapter 5: Parts List Table 5-26. Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Item Number Part Number Quantity Description 83 900 50 Replacement kit, upper transition plate 83 400 03 Column, upper, variable height adjustable (VHA) 83 420 18 Cable assembly, AC top, fixed...
Page 395 Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 057 33 Screw, ¼"-20 x 7/8", truss, phillips, stainless steel, Nylok® 83 500 15 Label, warning, wheel lock location a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description...
Page 396 Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 99 059 11* Screw, ¼"-20 x 1¾", cap, hex, stain- less steel, Nylok® a. Loctite® is a registered trademark of Loctite Corporation. b.
Page 397 Fixed-Height Pedestal Stand Assembly (Series 00 Model Only) Chapter 5: Parts List NOTES: Page 5 - 96 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 398: Fixed-Height Pedestal Stand Assembly (Series 01 And Higher Models Only)5
Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Chapter 5: Parts List Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Figure 5-27. Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 97...
Page 399 Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Chapter 5: Parts List Table 5-27. Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Item Number Part Number Quantity Description 83 401 02 Plate, upper transition, machined 83 420 19 Cable assembly, AC top, fixed 83 400 01 Leg, base, machining...
Page 400 Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. b. Loctite® is a registered trademark of Loctite Corporation. Item Number Part Number Quantity Description 83 500 34 Label, manual reference symbol 99 023 03 Screw, #6-32 x 5/16", truss, phillips,...
Page 401 Fixed-Height Pedestal Stand Assembly (Series 01 and Higher Models Only) Chapter 5: Parts List NOTES: Page 5 - 100 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 402: Variable Height Adjustable Pedestal Stand Assembly
Variable Height Adjustable Pedestal Stand Assembly Chapter 5: Parts List Variable Height Adjustable Pedestal Stand Assembly Figure 5-28. Variable Height Adjustable Pedestal Stand Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 101...
Page 403 Variable Height Adjustable Pedestal Stand Assembly Chapter 5: Parts List Table 5-28. Variable Height Adjustable Pedestal Stand Assembly Item Number Part Number Quantity Description 83 401 50-R Foot switch assembly, front 83 401 55-R Foot switch assembly, rear 83 401 02 Plate, upper transition, machining 83 400 04 Column, lower, variable height adjust-...
Page 404 Variable Height Adjustable Pedestal Stand Assembly Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description 99 025 44 Screw, #6-32 x 1 1/8", truss, phillips, stainless steel, Nylok® 99 031 52 Screw, #8-32 x 3/8", truss, phillips, stainless steel, Nylok®...
Page 405 Variable Height Adjustable Pedestal Stand Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 83 400 50 Cable assembly, ground, 14", green/ yellow 83 400 62 Cable assembly, motor to foot switch, 17", orange 83 400 61 Cable assembly, motor to foot switch, 17", red 68 212 00 Label, ground symbol, protective...
Page 406 Variable Height Adjustable Pedestal Stand Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 99 058 80 Screw, ¼"-20 x 1½", cap, hex, stain- less steel, Nylok® 17 585 60 Ferrite suppressor, 0.280" inside diameter 99 125 53 Washer, lock, split, ¼", stainless steel 83 500 44 Label, Environmental Technology...
Page 407: Hood/Shell Assembly And Pedestal Stand Assembly Attachment
Hood/Shell Assembly and Pedestal Stand Assembly Attachment Chapter 5: Parts List Hood/Shell Assembly and Pedestal Stand Assembly Attachment Figure 5-29. Hood/Shell Assembly and Pedestal Stand Assembly Attachment Page 5 - 106 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 408 Hood/Shell Assembly and Pedestal Stand Assembly Attachment Chapter 5: Parts List Table 5-29. Hood/Shell Assembly and Pedestal Stand Assembly Attachment Item Number Part Number Quantity Description 99 059 11 Screw, ¼"-20 x 1¾", cap, hex, stain- less steel, Nylok® a. Nylok® is a registered trademark of Nylok Fastener Corporation. Isolette®...
Page 409: Front And Rear Foot Switch Assemblies
Front and Rear Foot Switch Assemblies Chapter 5: Parts List Front and Rear Foot Switch Assemblies Figure 5-30. Front and Rear Foot Switch Assemblies Table 5-30. Front and Rear Foot Switch Assemblies Item Number Part Number Quantity Description 83 400 12 Housing, foot switch 83 400 11 Cover, foot switch...
Page 410 Front and Rear Foot Switch Assemblies Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 109...
Page 411: Check Valve Assembly Replacement Kit (P/N 83 900 16)
Check Valve Assembly Replacement Kit (P/N 83 900 16) Chapter 5: Parts List Check Valve Assembly Replacement Kit (P/N 83 900 16) Figure 5-31. Check Valve Assembly Replacement Kit (P/N 83 900 16) Page 5 - 110 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 412 Check Valve Assembly Replacement Kit (P/N 83 900 16) Chapter 5: Parts List Table 5-31. Check Valve Assembly Replacement Kit (P/N 83 900 16) Item Number Part Number Quantity Description 83 120 21 Body assembly, check valve 83 120 16 Gasket, body, check valve 83 120 10 Base, check valve...
Page 413: Scale Assembly (P/N 83 600 50)
Scale Assembly (P/N 83 600 50) Chapter 5: Parts List Scale Assembly (P/N 83 600 50) Figure 5-32. Scale Assembly (P/N 83 600 50) Page 5 - 112 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 414 Scale Assembly (P/N 83 600 50) Chapter 5: Parts List Table 5-32. Scale Assembly (P/N 83 600 50) Item Number Part Number Quantity Description 83 600 51 Tray, bottom, scale 83 600 52 Tray, top, scale 83 600 53 Subframe, scale 83 600 55 Load beam, 5 kg 83 601 70...
Page 415: Pole Assembly (P/N 83 444 00) (Accessory)
IV Pole Assembly (P/N 83 444 00) (Accessory) Chapter 5: Parts List IV Pole Assembly (P/N 83 444 00) (Accessory) Figure 5-33. IV Pole Assembly (P/N 83 444 00) (Accessory) Page 5 - 114 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 416 IV Pole Assembly (P/N 83 444 00) (Accessory) Chapter 5: Parts List Table 5-33. IV Pole Assembly (P/N 83 444 00) (Accessory) Item Number Part Number Quantity Description 83 442 01 Support arm, monitor/IV pole 83 444 04 Adapter, IV pole base 83 444 05 Base, IV pole 26 821 00...
Page 417: High Monitor Shelf Assembly (P/N 83 442 00) (Accessory)
High Monitor Shelf Assembly (P/N 83 442 00) (Accessory) Chapter 5: Parts List High Monitor Shelf Assembly (P/N 83 442 00) (Accessory) Figure 5-34. High Monitor Shelf Assembly (P/N 83 442 00) (Accessory) Page 5 - 116 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 418 High Monitor Shelf Assembly (P/N 83 442 00) (Accessory) Chapter 5: Parts List Table 5-34. High Monitor Shelf Assembly (P/N 83 442 00) (Accessory) Item Number Part Number Quantity Description 83 442 01 Support arm, monitor/IV pole 83 442 04 Pole, monitor shelf, 26.32"...
Page 419: Swivel Drawer Assembly, Small (P/N 83 441 00) And Large
Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Chapter 5: Parts List Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Figure 5-35. Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Page 5 - 118 Isolette®...
Page 420 Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Chapter 5: Parts List Table 5-35. Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Item Number Part Number Quantity Description 83 440 01...
Page 421 Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Chapter 5: Parts List Item Number Part Number Quantity Description 83 500 62 Label, load limit, 10 lb/4½ kg (for use with large swivel drawer assembly only) 83 500 61 Label, load limit, 5 lb/2.2 kg (for use...
Page 422 Swivel Drawer Assembly, Small (P/N 83 441 00) and Large (P/N 83 440 00) (Accessory) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 121...
Page 423: Humidity System Assembly (P/N 83 610 70/80/90) (Accessory)
Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Chapter 5: Parts List Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Figure 5-36. Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Page 5 - 122 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 424 Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Chapter 5: Parts List Table 5-36. Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Item Number Part Number Quantity Description 83 900 10 Replacement kit, humidity reservoir 83 610 03 Door, humidity 83 612 04 Tubing, with ends, ¼"...
Page 425 Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. Item Number Part Number Quantity Description 83 612 02 Connector, 1/8" NPT, male—¼" hose, brass, nickel-plated 99 901 23 As required Pipe sealant with Teflon®...
Page 426 Humidity System Assembly (P/N 83 610 70/80/90) (Accessory) Chapter 5: Parts List NOTES: Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 125...
Page 427: Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory)
Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Chapter 5: Parts List Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Figure 5-37. Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Page 5 - 126 Isolette®...
Page 428 Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Chapter 5: Parts List Table 5-37. Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Item Number Part Number Quantity Description 83 613 65-R Reservoir assembly, humidity 83 613 01 Reservoir, humidity 83 613 00...
Page 429 Humidity System Assembly (P/N 83 613 70/80/81/90) (Accessory) (Series 02 Model Only) Chapter 5: Parts List Item Number Part Number Quantity Description 81 001 01 Label, data tag, 1.63" x 3.00" a. Nylok® is a registered trademark of Nylok Fastener Corporation. Page 5 - 128 Isolette®...
Page 430: Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only)
Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Chapter 5: Parts List Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Figure 5-38. Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Isolette® Infant Incubator (Model C2000) Service Manual Page 5 - 129...
Page 431 Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Chapter 5: Parts List Table 5-38. Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Item Number Part Number Quantity Description 83 613 25 Reservoir, evaporator 83 612 35 Heater, cartridge, 120V, 100W 83 613 27 Plate, mounting, evaporator and float housing...
Page 432 Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. b. Teflon® is a registered trademark of E. I. du Pont and de Nemours and Company. c. Loctite® is a registered trademark of Loctite Corporation. Item Number Part Number Quantity Description...
Page 433 Evaporator Reservoir Assembly (Accessory) (Series 02 Model Only) Chapter 5: Parts List NOTES: Page 5 - 132 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 434: Oxygen System Assembly (P/N 83 620 60 And 83 621 20/21/22) (Accessory)5
Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Chapter 5: Parts List Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Figure 5-39. Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Isolette®...
Page 435 Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Chapter 5: Parts List Table 5-39. Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Item Number Part Number Quantity Description 83 620 30 Cell, oxygen 83 620 71 Oxygen calibration fixture assembly, locking...
Page 436 Oxygen System Assembly (P/N 83 620 60 and 83 621 20/21/22) (Accessory) Chapter 5: Parts List a. Nylok® is a registered trademark of Nylok Fastener Corporation. b. Teflon® is a registered trademark of E. I. du Pont and de Nemours and Company. Item Number Part Number Quantity Description...
Page 437: Ventilator Tube Support (P/N 83 001 05) (Accessory)
Ventilator Tube Support (P/N 83 001 05) (Accessory) Chapter 5: Parts List Ventilator Tube Support (P/N 83 001 05) (Accessory) Figure 5-40. Ventilator Tube Support (P/N 83 001 05) (Accessory) Table 5-40. Ventilator Tube Support (P/N 83 001 05) (Accessory) Item Number Part Number Quantity Description...
Page 438: Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory)
Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory) Chapter 5: Parts List Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory) Figure 5-41. Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory) Table 5-41. Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory) Item Number Part Number Quantity Description...
Page 439 Oxygen Tank Bracket Assembly (P/N 83 443 00) (Accessory) Chapter 5: Parts List Page 5 - 138 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 440 Chapter 6 General Procedures Chapter Contents Cleaning ........... 6 - 3 Steam Cleaning.
Page 441 Chapter 6: General Procedures Setting Up ..........6 - 16 Oxygen Sensor Calibration .
Page 442: Cleaning
Cleaning Chapter 6: General Procedures Cleaning WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. WARNING: Make sure that the oxygen supply to the incubator is turned off and that the incubator is disconnected from the oxygen supply when performing cleaning procedures.
Page 443: Steam Cleaning
Cleaning Chapter 6: General Procedures Steam Cleaning Do not use any steam cleaning device on the unit. Excessive moisture can damage mechanisms in this unit. Cleaning Hard to Clean Spots To remove difficult spots or stains, we recommend that you use standard household cleansers and a soft-bristled brush.
Page 444: Controller, Shell, And Pedestal Stand
Cleaning Chapter 6: General Procedures Controller, Shell, and Pedestal Stand CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue that may enable a build-up of conductive dust or dirt. Do not permit cleaning agents to contact electrical components. Do not spray cleaning solutions onto any of these surfaces.
Page 445: Heater Radiator And Fan Impeller
Cleaning Chapter 6: General Procedures Figure 6-1. Releasing the Inner Wall Using an appropriate cleanser/disinfectant, thoroughly clean all surfaces of the hood, including the sensor module, the heat shields (A), and the access doors (D). Clean all holes and indentations, and then dry with a clean cloth or paper towel.
Page 446: Air Intake Microfilter
Cleaning Chapter 6: General Procedures Air Intake Microfilter WARNING: A dirty air intake microfilter may affect oxygen concentrations and/or cause carbon dioxide build-up. Check the filter routinely, and change it at least every 3 months or when it is visibly dirty. Failure to do so could result in infant injury.
Page 447: Component Handling
Component Handling Chapter 6: General Procedures Component Handling CAUTION: To prevent component damage, ensure that your hands are clean, and only handle the P.C. board by its edges. CAUTION: When handling electronic components, wear an antistatic strap. Failure to do so could result in component damage. CAUTION: For shipping and storage, place the removed P.C.
Page 448: Lubrication Requirements
Lubrication Requirements Chapter 6: General Procedures Lubrication Requirements WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. Oilite® bearings and bushings are utilized in several places on the system.
Page 449: Preventive Maintenance
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance WARNING: Only facility-authorized personnel should perform preventive maintenance on the Isolette® Infant Incubator. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. WARNING: Make sure that the oxygen supply to the incubator is turned off and that the incubator is disconnected from the oxygen supply when performing maintenance procedures.
Page 450: Preventive Maintenance Schedule
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Schedule Table 6-2. Preventive Maintenance Schedule Function Procedure Overall perfor- To ensure proper operation of the Isolette® Infant Incubator, mance perform the “Function Checks” on page 2-6. Patient compart- Inspect the patient compartment for signs of breakage. ment Replace assemblies as necessary before placing the incubator into service.
Page 451: Preventive Maintenance Checklist
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Checklist Table 6-3. Preventive Maintenance Checklist Date Function Overall performance Patient compartment Oxygen sensor cells Current leakage Labor Time: Repair Cost: Inspected by: Page 6 - 12 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 452: Installation And Set-Up
6.1 Installation and Set-up Chapter 6: General Procedures Installation and Set-up Tools required: 7/16" socket wrench Unpacking NOTE: Typically, the fixed-height pedestal stand or the optional variable height adjustable (VHA) pedestal stand and the hood/shell assembly ship in separate cartons. CAUTION: When removing the equipment from the cartons, take care not to scratch or otherwise damage unprotected surfaces.
Page 453 6.1 Installation and Set-up Chapter 6: General Procedures WARNING: The hood/shell assembly must attach to the pedestal/stand using the screws provided. Failure to do so could result in the hood/shell assembly separating from the pedestal stand when sufficiently tilted, particularly with the hood open. Personal injury or equipment damage could occur.
Page 454 6.1 Installation and Set-up Chapter 6: General Procedures Figure 6-2. Assembling the Hood/Shell on the Pedestal/Stand Isolette® Infant Incubator (Model C2000) Service Manual Page 6 - 15...
Page 455: Setting Up
6.1 Installation and Set-up Chapter 6: General Procedures 3. Plug the adapter power cord (C) into the power cord receptacle beneath the controller (E) on the hood/shell assembly (A). 4. Remove the wing nut (F) and flatwasher (G) from the stud next to the power cord receptacle.
Page 456 6.1 Installation and Set-up Chapter 6: General Procedures Figure 6-3. System Configuration Menu NOTE: The controller can select the following languages: English, French, German, Spanish, Italian, Flemish, Dutch, Norwegian, Danish, Japanese, Polish, Finnish, Portuguese, Swedish, and Greek. 3. Press the Display Selection key (L) to highlight the desired option, parameter, or mode of operation (see table 6-4 on page 6-18) (see figure 6-3 on page 6-17).
Page 457 6.1 Installation and Set-up Chapter 6: General Procedures Table 6-4. Set-up Options, Parameters, and Modes Display Selection key Up Arrow key Down Arrow key selections selections selections Humidity option Oxygen option Oxygen calibration 100% level Skin temperature 1.0 °C 0.5 °C alarm limit Skin Mode Language...
Page 458 6.1 Installation and Set-up Chapter 6: General Procedures 7. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Isolette® Infant Incubator (Model C2000) Service Manual Page 6 - 19...
Page 459: Oxygen Sensor Calibration
6.2 Oxygen Sensor Calibration Chapter 6: General Procedures Oxygen Sensor Calibration Tools required: None If the message Cal Required appears, perform this procedure to calibrate the oxygen control system. Daily calibrations are recommended. To maintain system accuracy, a seven-day calibration cycle is required.
Page 460: 100% Oxygen Calibration
6.2 Oxygen Sensor Calibration Chapter 6: General Procedures b. Press the On key. c. Press the Cal softkey. NOTE: To prevent a Cal Fail message, withdraw the sensor module from the hood within 5 seconds of pressing the Cal Softkey. 3.
Page 461 6.2 Oxygen Sensor Calibration Chapter 6: General Procedures 2. Connect an oxygen hose to a 100% medical grade oxygen source at 3 lpm to 5 lpm and to the barbed oxygen input connector (D). 3. Turn on the oxygen. 4. On Display 1, perform the following: a.
Page 462: Oxygen Concentration Test
6.3 Oxygen Concentration Test Chapter 6: General Procedures Oxygen Concentration Test Tools required: Calibrated oxygen analyzer Oxygen flowmeter 3/16" inner diameter surgical tubing NOTE: This test only applies to units that are not equipped with an oxygen servo-control system. 1. Using 3/16" inner diameter surgical tubing, connect the output of the oxygen flowmeter to the nipple of the oxygen input connector (A) (see figure 6-5 on page 6-23).
Page 463 6.3 Oxygen Concentration Test Chapter 6: General Procedures WARNING: Oxygen flow rates cannot be used as an accurate indication of oxygen concentration in an incubator. Continuously monitor the oxygen concentrations with a calibrated oxygen analyzer. Failure to do so could result in personal injury or equipment damage.
Page 464: Weighing Scale Calibration
6.4 Weighing Scale Calibration Chapter 6: General Procedures Weighing Scale Calibration Tools required: Weight, 11 lb (5 kg) (P/N 03 310 16) Using a calibrated weigh, perform the following procedure to calibrate the scale upon installation and every 6 months thereafter: 1.
Page 465 6.4 Weighing Scale Calibration Chapter 6: General Procedures NOTE: If a calibrated 11 lb (5 kg) weight is not placed on the mattress within 12 seconds after the 5 kg symbol appears, the Zeroing Failed system prompt message appears. 6. Within 12 seconds after the weight reading, place a calibrated 11 lb (5 kg) weight (C) on the mattress (B).
Page 466: Current Leakage Test
6.5 Current Leakage Test Chapter 6: General Procedures Current Leakage Test Tools required: Calibrated leakage tester Set-Up 1. Connect the controller to the primary power source through an ungrounded adapter plug so that the unit is ungrounded. 2. Turn the Power switch on. NOTE: The current leakage test standards, provided in the test procedures below, assume leakage through a resistance of 1000 ohms.
Page 467: Disassembly And Assembly For Cleaning
6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures Disassembly and Assembly for Cleaning Tools required: None Disassembly NOTE: For routine cleaning, do not separate the hood/base assembly from the pedestal stand. If separation is necessary, refer to “Installation and Set- up”...
Page 468 6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures 3. Slowly tilt the hood assembly (B) back until it is fully open. 4. Slide the x-ray tray (C) out of the mattress tray (D) (see figure 6-8 on page 6-30). 5.
Page 469 6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures Figure 6-8. Mattress Platform Assembly 13. If the unit is equipped with a humidity system, perform the following: Page 6 - 30 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 470 6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures a. Remove the humidity reservoir (I) from the unit (refer to procedure 7.3 on page 7-15) (see figure 6-9 on page 6-31): Figure 6-9. Humidity Reservoir b. Remove the reservoir valve (J) by compressing its ends and lifting it up on the rear end.
Page 471: Cleaning
6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures 18. Remove the air intake microfilter cover and the air intake microfilter from the unit (refer to procedure 4.19 on page 4-51). Cleaning For details on component cleaning, refer to “Cleaning” on page 6-3. Assembly NOTE: Before assembling cleaned components into the incubator, inspect...
Page 472 6.6 Disassembly and Assembly for Cleaning Chapter 6: General Procedures d. Slide the humidity tray (N) and the humidity reservoir (I) into the unit. 12. Inspect the tubing access grommets, and perform one of the following: • If a tubing access grommet is distorted or torn, replace it (refer to procedure 4.34 on page 4-96).
Page 473: Filling The Humidity Reservoir
6.7 Filling the Humidity Reservoir Chapter 6: General Procedures Filling the Humidity Reservoir Tools required: Distilled water 1. Release the latch (A) that secures the humidity tray (B) in the shell assembly (C), and withdraw the humidity reservoir (D) until it stops at the fill position (see figure 6-10 on page 6-34).
Page 474: Updating The Software
Preventive Maintenance Chapter 6: General Procedures Updating the Software Tools required: Computer equipped with a CD-ROM drive, an available RS-232 communications port, and Microsoft Windows® 95 or later version operating system Controller firmware (P/N 83 006 36) Programming cable assembly (P/N 83 930 70) Procedure 1.
Page 475: Tool And Supply Requirements
Tool and Supply Requirements Chapter 6: General Procedures Tool and Supply Requirements To service the Isolette® Infant Incubator, the following tools and supplies are required: • Phillips head screwdriver • Small screwdriver • 7/16" socket wrench • 7/32" socket wrench •...
Page 476 Tool and Supply Requirements Chapter 6: General Procedures • ¼-pint can of touch-up putty paint (P/N 83 900 69) • Controller firmware (P/N 83 006 36) • Programming cable assembly (P/N 83 930 70) • Access panel gauge (P/N 83 900 14) •...
Page 477 Tool and Supply Requirements Chapter 6: General Procedures Page 6 - 38 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 478 Chapter 7 Accessories Chapter Contents Accessories ..........7 - 3 Weighing Scale.
Page 479: Chapter 7: Accessories
Chapter 7: Accessories NOTES: Page 7 - 2 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 480: Accessories
Accessories Chapter 7: Accessories Accessories For Isolette® Infant Incubator accessories, see table 7-1 on page 7-3. Table 7-1. Accessories List Part Number Description 83 444 00 IV pole assembly 83 442 00 Monitor shelf assembly, high 83 441 00 Swivel drawer assembly, small 83 440 00 Swivel drawer assembly, large 83 443 00...
Page 481 Accessories Chapter 7: Accessories NOTES: Page 7 - 4 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 482: Weighing Scale
7.1 Weighing Scale Chapter 7: Accessories Weighing Scale Tools required: None Installation 1. On a unit with a Series 00 hood assembly (A), slide the blue slide access panel latches (B), and open the access panel (C) (see figure 7-1 on page 7-5). On a unit with a hood assembly (A) later than Series 00, rotate the access panel pawl latch knobs (D), and open the access panel (C).
Page 483 7.1 Weighing Scale Chapter 7: Accessories Figure 7-2. Weighing Scale 5. Install the mattress (E) in the scale platform (G). Page 7 - 6 Isolette® Infant Incubator (Model C2000) Service Manuall...
Page 484: Removal
7.1 Weighing Scale Chapter 7: Accessories 6. Connect the scale platform cable assembly (H) to the Weight connector on the sensor module assembly (I). 7. Ensure that there is sufficient slack in the scale platform cable assembly (H) between the edge of the hood assembly (A) and the scale platform (G): a.
Page 485: Oxygen System
7.2 Oxygen System Chapter 7: Accessories Oxygen System Tools required: Phillips head screwdriver Pliers Flashlight Installation 1. Remove the sensor module assembly (A) from the unit (refer to procedure 4.2 on page 4-6) (see figure 7-3 on page 7-8). Figure 7-3. Oxygen Sensor Cells 2.
Page 486 7.2 Oxygen System Chapter 7: Accessories 6. Connect the oxygen sensor cells (E) to the sensor cell connectors (D). 7. Install the two screws (B) to secure the oxygen cell mounting plate (F) and the oxygen sensor cover (C) to the sensor module assembly (A).
Page 487 7.2 Oxygen System Chapter 7: Accessories b. Using a flashlight, locate the leads from the AC wiring harness assembly (K), and release them from the cord retaining clip (L) on the inside wall of the shell assembly (I). Page 7 - 10 Isolette®...
Page 488 7.2 Oxygen System Chapter 7: Accessories Figure 7-5. Shell Assembly Isolette® Infant Incubator (Model C2000) Service Manual Page 7 - 11...
Page 489 7.2 Oxygen System Chapter 7: Accessories c. Using pliers, squeeze the retaining clamp (M) to release the plug (N) from the end of the oxygen hose (J). d. Slide the retaining clamp (M) up the oxygen hose (J). e. Remove and discard the plug (N). 11.
Page 490: 100% Calibration Fixture Installation
7.2 Oxygen System Chapter 7: Accessories 16. Calibrate the oxygen system at 21% (refer to procedure 6.2 on page 6-20). 17. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. 100% Calibration Fixture Installation 1.
Page 491: Removal
7.2 Oxygen System Chapter 7: Accessories 4. Install the sensor module assembly (A) (see figure 7-3 on page 7-8) (refer to procedure 4.2 on page 4-6). 5. Activate the oxygen system, and select the 100% calibration level. 6. Calibrate the oxygen system at 100% (refer to procedure 6.2 on page 6-20).
Page 492: Humidity System
7.3 Humidity System Chapter 7: Accessories Humidity System Tools required: Small screwdriver or similar device Preparing the Shell Assembly SHOCK HAZARD: Unplug the power cord from the unit. Failure to do so could result in personal injury or equipment damage. 1.
Page 493 7.3 Humidity System Chapter 7: Accessories 5. Remove the main deck (C) from the unit. WARNING: Allow 45 minutes for the heater assembly to cool. Failure to do so could result in personal injury. 6. Allow 45 minutes for the unit to cool. 7.
Page 494: Installing The Humidity System (Series 00 And 01 Models)
7.3 Humidity System Chapter 7: Accessories Installing the Humidity System (Series 00 and 01 Models) 1. Connect the AC wiring harness assembly (L) to the connector of the evaporator assembly (M) (see figure 7-9 on page 7-17). Figure 7-9. Humidity System (Series 00 and 01 Models) 2.
Page 495 7.3 Humidity System Chapter 7: Accessories 7. Slide the end of the humidity tray (S) into the shell assembly (K). 8. Connect the humidity hose (R) to the humidity reservoir (U). 9. Install the humidity reservoir (U) in the humidity tray (S). 10.
Page 496: Installing The Humidity System (Series 02 Models)
7.3 Humidity System Chapter 7: Accessories Installing the Humidity System (Series 02 Models) 1. Connect the AC wiring harness assembly (L) to the connector of the evaporator assembly (V) (see figure 7-10 on page 7-19). Figure 7-10. Humidity System (Series 02 Models) 2.
Page 497 7.3 Humidity System Chapter 7: Accessories 6. Reach into the humidity cavity, and turn the thumbscrews (AD) on the humidity manifold assembly (AB) two counterclockwise turns to secure the humidity manifold assembly (AB). Ensure that the humidity manifold assembly (AB) is secured. CAUTION: To prevent damage to the collar that secures the evaporator assembly to the shell assembly, be careful not to twist the evaporator assembly...
Page 498: Removing The Humidity System
Accessories Chapter 7: Accessories 17. Activate the humidity system. 18. To ensure proper operation of the Isolette® Infant Incubator, perform the “Function Checks” on page 2-6. Removing the Humidity System Perform the installation procedure in reverse order. Isolette® Infant Incubator (Model C2000) Service Manual Page 7 - 21...
Page 499 Accessories Chapter 7: Accessories Page 7 - 22 Isolette® Infant Incubator (Model C2000) Service Manual...
Page 524: October
Manufactured by: EC Representative: Draeger Medical Systems, Inc. Dräger Medical AG & Co. KG 3135 Quarry Road Germany Telford, PA 18969 USA Moislinger Allee 53 – 55 USA and Canada Customer Support: D-23542 Lübeck (800) 437-2437 Tel: ++49 (451) 882-0 http://www.draegermedical.com Fax: ++49 (451) 882-2080 http://www.draeger.com...

Drager Isolette C2000 Technical & Service Manual

Chapter 1: Introduction

Chapter 2: Troubleshooting Procedures

Chapter 3: Theory of Operation

Chapter 4: Removal, Replacement, and Adjustment Procedures

Chapter 5: Parts List

Chapter 6: General Procedures

Chapter 7: Accessories

Quick Links

Troubleshooting

Related Manuals for Drager Isolette C2000

Summary of Contents for Drager Isolette C2000