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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
spogg@hally-gally-spielplatzgeraete.de
• www.hally-gally-spielplatzgeraete.de
A Assembly Instructions
Bird's Nest Carousel
Art-No. 20.01.080
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc
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Summary of Contents for Hally-Gally 20.01.080
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Page 1: Assembly Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de A Assembly Instructions Bird’s Nest Carousel Art-No. 20.01.080 T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 1 -... - Page 2 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Revision history Revision 0 – 2004-02-24 First approved version Assembly instructions Revision 7 – 2011-03-30 VA-Schutzrohr nur 4 Befestigungsschrauben FH All rights reserved. © Copyright 2003 Spogg Sport-Güter GmbH - 2 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
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Page 3: Table Of Contents
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Contents Assembly Instructions ........................1 Introduction Assembling .......................4 Data Sheet ............................5 Delivery Contents (parts list with part numbers) ................8 Erection Instructions........................11 Post Installation Checks ......................18 Maintenance Instructions ......................19 Introduction Maintenance ......................21 General Maintenance Information....................22... -
Page 4: Introduction Assembling
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de 1 Introduction Assembling General Information This equipment should be installed, inspected, maintained and operated in accordance with EN1176-7 guidelines. Before installation work commences, please check that you have all of the equipment and fixation components in the parts list provided (see Tables 3-1 and 3-2). -
Page 5: Data Sheet
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Data Sheet Space requirement: Ø 1.90 m Urgent recommended safety zone Ø 9.00 m Lawful required safety zone: Ø 6.00 m Height of fall 0:80 m Attention! According to EN 1176-5 (paragraph 5.3) the statutory fall protection area has to be an additional 2m diameter in relation to the space requirement. - Page 6 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Top edge of concrete rounded: 20 – 40 cm below ground level. Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for soils class“4-5” (natural ground).
- Page 7 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Drawings / Views All optical drawings are showing only the measurements/dimensions and are no mandatory technical views of the complete item. We reserve the right to change technical details of our articles which are serving for the further development of our articles and are reasonable for the customer.
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Page 8: Delivery Contents (Parts List With Part Numbers)
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Delivery Contents (parts list with part numbers) In Words Table 3-1: Delivery Contents, in words Pos. Quantity Element / Description Size Missing Steel post Ø 193 mm - 3.80 m long Ring, Ø... -
Page 9: Table 3-2: Delivery Contents, In Symbols
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de In Symbols Table 3-2: Delivery Contents, in symbols Pos. Quantity Symbol Ø 193 mm, 3.80 m long Ø 1.90 m Ø 450 mm x 160 mm Ø 345 mm x 340 mm Ø... - Page 10 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Pos. Quantity Symbol M5,5 x 25, VA (by the customer) !! - 10 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
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Page 11: Erection Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Erection Instructions T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 11 -... - Page 12 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Screw locking device ! Glue all screws, nuts and sleeves with loctite (not less than 5 drops !) (except for lock nut) - 12 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
- Page 13 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 13 -...
- Page 14 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 14 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
- Page 15 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 15 -...
- Page 16 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 16 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
- Page 17 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Setting time of at least 7-8 days C25/30 concrete (for foundations) ~ 1.2 m³ Illustration without suspension ropes, pos. 6 Detail Fall protection Radius of foundations at least 10 cm Drainage layer (10 cm thick) Underly boards e.g.
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Page 18: Post Installation Checks
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Post Installation Checks If the equipment has not been installed safely, you must ensure that the public is prevented from using it. Marking filler depth • Labelling the posts to show the depth of material provided as fall protection (i.e. -
Page 19: B Maintenance Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de B Maintenance Instructions Bird’s Nest Carousel Art-No. 20.01.080 T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 19 -... - Page 20 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Revision history Revision 0 – 2004-02-24 First approved version Maintenance instructions Revision 7 – 2011-03-24 VA-Schutzrohr nur 4 Befestigungsschrauben FH All rights reserved. © Copyright 2003 Spogg Sport-Güter GmbH - 20 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc...
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Page 21: Introduction Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Introduction Maintenance General Information This equipment should be installed, inspected, maintained and operated in accordance with EN 1176-7 guidelines. Please note: Providing any necessary repairs are carried out, a piece of play equipment that is inspected regularly cannot become so damaged that it is dangerous. -
Page 22: General Maintenance Information
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de General Maintenance Information Maintenance intervals Maintenance intervals are based on average use. Please note that more frequent inspections and/or maintenance are required if the play equipment is subject to intensive use. - Page 23 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Faults Dameges must be repaired as soon as they are detected. If serious defects that affect the safetyness cannot be repaired straight away, the playground item must be blocked with immediate effect.
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Page 24: Maintenance Timetable
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Maintenance Timetable Special Advices 8.1.1 Maintenance interval We strongly advise to carry out inspections and maintenance work within the specified periods as use of the equipment, the weather and malicious vandalism cause wear and tear that compromises the safety and function of the equipment. -
Page 25: Regular Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Regular Maintenance ´ ´ ´ ´ T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 25 -... -
Page 26: Monthly Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Monthly Maintenance 10.1 Check the spaces between the equipment and the ground (clearance and height of fall). 10.2 Check the ground surface of fall protection for hard objects and loose foundations. -
Page 27: Annual Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Annual Maintenance 12 Annual maintenance 12.1 Ascertaining that the equipment, foundations and surfaces are safe for operation. 12.2 In particular, the equipment should be checked for decay and corrosion. It may be necessary to dig out or excavate certain components in order to do so. -
Page 28: Maintenance Printout
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen spogg@hallygally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de 13 Maintenance Printout Name of Item: Bird’s Nest Carousel ______________ / Art. No. 20.01.080 ____________________________________ Location: _______________________________________________________________________________________ Customer or Operator: _____________________________________________________________________________ (Town/Parish Council, School, etc.) Date of Inspector O.K. -
Page 29: Hand Over Document
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de 14 Hand Over Document After the installation of the equipment pass the installation and maintenance documents to the operator. The operator has to receive the hand over documents. The complete filled and signed hand over document should be sent to the supplier.
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