Related Manuals for dabotek DT410
Summary of Contents for dabotek DT410
- Page 1 I N S T R U K T I O N ' s M A N U A L F O R D T 4 1 0 D A B O T E K D A B O T E K T r a d i n g A p S T E L...
- Page 2 ...
- Page 3 We are always ready to listen to your ideas, criticism and suggestions for improvement because we are there for you. You can get in touch with your DABOTEK -Team on (Denmark ) +45 7930 7500 Mo-Fr 8.00-1600 Hotline (in Denmark) In an emergency you can inform us round the clock.
-
Page 4: Table Of Contents
Table of contents Tip: Introductory information .............4 Target group of these operating instructions.....4 If you unfold the last Special qualifications and regulations.......5 page you will find an Meaning of symbols............6 overview of the Field of use of the stud welding equipment ......7 equipment. -
Page 5: Introductory Information
Introductory information Introductory information Target group of these Before putting the equipment into operation acquaint yourself with the contents of these operating instructions. Thus you will operating instructions achieve the best welding results and you will work safely. Safety information These instructions are intended for operators and supervisors of the stud welding equipment. -
Page 6: Special Qualifications And Regulations
Introductory information Special qualifications and Normally there is no particular examination necessary. For the sector of planning controls according to DIN 18 800 or Euro- regulations code 4 (a field laid down by law) there are special requirements for the executing factory. Examination For stud welding in the sector of planning controls there is an examination necessary according to DIN 8563, part 10 –... -
Page 7: Meaning Of Symbols
Introductory information Meaning of To shape the text clearly we have used different symbols. They are explained as follows: symbols • A dot is used with enumerations. — A dash announces works you have to carry out. → Cross-references to other passages in the text are provi- ded with an arrow. -
Page 8: Field Of Use Of The Stud Welding Equipment
EN 13 918 – studs for arc welding. For further use consult your country representative or DABOTEK Denmark. Ease of operation The stud welding equipment is easy to operate and demands no special exam for welders –... -
Page 9: Safety Information
Safety information Safety information In this chapter you will find general advice on safety precautions. In addition the single chapters of these ope- rating instructions refer to safety precautions which are not described here. Please observe the following pieces of advice for interest of your own safety, your colleagues’... - Page 10 Safety information Working surroundings Mains connection The mains connection socket has to be checked by a qualified employee in the field of electrical equipment. This is also true for, e.g. mobile connections on construction sites. The mains voltage and the safeguarding have to meet the values of the technical data.
- Page 11 Safety information Personal protective equipment Stud welding in accordance with the regulations causes fewer damages by radiation, welding splashes or smoke than ordinary arc welding. However, the following notes have to be observed. Eye protection It is necessary to wear safety glasses with transparent eye protective lenses and radiation protection filters which can be turned down.
- Page 12 Safety information Before starting to work Checking equipment and cables Before connecting the equipment do a visual inspection of the cables and the equipment. Neither of them may be damaged in any way, and you have to check if the cable connections are properly fastened.
-
Page 13: Installation And Connection
1 – a welding gun (without equipment) with cable 2 – an earth cable with two earth pliers Please, report immediately to your country representative or the DABOTEK-after-sales service about missing parts or parts damaged in transit. Adress −> see overleaf of these operating instructions. -
Page 14: Choosing Place Of Installation
Installing and connecting Choosing place of make sure that installation • you have got a good firm working surface, • there is sufficient protection against rain and dampness, • the room as well as the equipment are sufficiently ventila- ted, •... -
Page 15: Connection
— Connect equipment to the a.c.mains and secure plug. We recommend to connect only licensed welding guns by DABOTEK to the equipment. Welding guns by other manufacturers can have a different allocation or polarity and thus can destroy the equipment. If you connect... -
Page 16: Setting-Up Equipment And Welding Gun
Setting-up equipment and welding gun Setting-up equipment and welding gun Before starting to weld do as follows: • Connect earthcables to the work piece • Set-up welding gun • Switch on equipment Connecting earth cables to To achieve the best welding results it is very important to connect the earth cables correctly. - Page 17 Setting-up equipment and welding gun Choosing Welding elements With the welding gun various welding elements from 3 - 25 mm in diameter can be processed. • According to DIN EN ISO 13 918 • Special studs of various dimensions Different typs of studs Depending on the welding element choose the fitting: •...
- Page 18 Setting-up equipment and welding gun Installation Caution! The stud welding equipment must be switched off when doing the following works. Check the position of the ON/OFF switch: OFF = “0”. Installing chuck Nut on welding gun — Screw chuck on to welding gun. While doing so keep hold of the nut of the welding gun and screw up tightly to the chuck with fitting ring spanner.
- Page 19 Setting-up equipment and welding gun Installing sole plate to the pillars — Put on special plain washers to screws. — Put screws through sole plate and tighten slightly. The sole plate is exactly adjusted later on. Screw Inserting stud Special plain washer —...
- Page 20 Setting-up equipment and welding gun Setting-up sole plate Adjust the sole plate so that there is a regular distance between Regular distance be- tween stud and protecti- ceramic ferrule and stud. Otherwise the stud is hindered when Stud on pipe dipping into the melting.
-
Page 22: Welding
Welding Welding • Do not touch welding gun near the stud. While welding high temperatures develop which can cause serious burns. Take hold of the welding gun only on and above the handle with your two hands. • To control the adjustments do always test weldings and readjust if the welding results are poor. -
Page 23: Tips For Stud Welding
Studs, chucks and ceramic ferrules must be matched to one Studs, chucks and another. For each type of stud DABOTEK offers you the fitting ceramic ferrules chucks and ceramic ferrules. You can either order per catalogue or contact your country representative directly. We would like to give you advice. -
Page 25: Avoiding Magnetic Blowing Action
902, DIN 8563 T.10 and DIN EN ISO 14555. If you have difficulties with arc blowing action you cannot solve yourself, please contact your country representative or DABOTEK: Generally: install the two connections to earth equally far from the welding point. But:... -
Page 26: Vertical Weldings
Tips for stud welding Vertical Due to gravity an accumulation of melting material at the bottom of the stud can occur when welding vertical work weldings pieces. Remedial measures against accumulation of melting ma- terial • Install earth cables only underneath the welding point. Due to the blowing action –... -
Page 27: Checking Weld Joints
Tips for stud welding Checking The check is based on test weldings. The test weldings have to be repeated carried if the values are adjusted later on. For the weld joints simplified shop test there are two possible procedures: • visual inspection •... - Page 28 Tips for stud welding Impact bending test This test implies that the stud is bent to an angle of at least 60° or until breakage occurs. This is done by means of hammer blows or a bending pipe. The stud •...
-
Page 29: Cleaning And Attendance
Cleaning and attendance Cleaning and attendance The equipment is easy to clean and to attend to. • Do not clean unless the equipment is disconneted from the mains. • Neither clean dripping wet nor employ a high-pres- sure cleaning apparatus. •... -
Page 31: Maintenance
Maintenance Checking plugs For safe and high quality weldings faultless cables are very important. Damaged cables have to be exchanged at once. and cables Caution! Damaged cables or plugs can cause serious or even deadly accidents. Therefore check the cables and plugs carefully. -
Page 32: Eliminating Faults
Eliminating faults Eliminating faults Generally minor faults can be easily and quickly eliminated. Before enlisting the after-sales-service, please check by means of the table if you can eliminate the fault yourself. If you do not manage our after-sales-service is at your disposal. You will find the address and telephone number on the last page of these instructions. -
Page 33: Technical Data
Operating instructions edition 3/99. Copyright by DABOTEK Trading ApS, Denmark. Reproduction, transference into other media or translation is strictly prohibited unless duly authorized by DABOTEK trading ApS. All rights reserved.The contents of these operating instructions can be changed, altered or modified without prior notice. -
Page 34: Guarantee
Within the term of guarantee laid down by law DABOTEK commit themselves to repair any production fault of new products free of charge in accordance with the DABOTEK guarantee conditions. Excluded from the guarantee are maintenance works for which our servicemen are called within the term of guarantee. -
Page 35: Where To Put The Old Equipment
DABOTEK who will take care of the appropriate disposal. Old equipment Your country representative or DABOTEK also take your old equipment back for the sake of specialist waste disposal. To this end, please contact the after-sales-service. -
Page 36: Certificate Of Ec-Conformity
BGV A1, BGV A2, BGV D1 UWG 26 Welding, cutting and related processes UVB 56 DABOTEK Trading hereby declares its responsibillity for manufacture of the above device. This declaration only applies to the device in its original condition as manufactured by us. It is invalidated by changes to the stud welding system or parts thereof by third parties. -
Page 37: Index
Index Index Adjusting ......8 Guarantee ......36 Adjusting knob . - Page 38 Index Regulations ......5 Target group ......4 Requirements (basic) .
-
Page 42: Welding Gun
Welding cable Welding gun Control cable Trigger switch Attechment screws for fastening pillars Chuck Pillar Sole plate Protection pipe (for Ceramic ferrule/ Ceramic ferrule holder) - Page 48 After-sales-service The DABOTEK-after-sales-service is there for you. Office hours: Mo - Fr 8.000 - 16.00 You can get in touch with the after-sales-service the order reception by telefon or fax: Tel: +45 7930 7500 Fax:+45 7930 7505 Hotline: In emergency you can inform us round the...
- Page 49 Any change, alteration or modification effected on the equipment without our prior written approval will render this certificate null and void. Type DT410 Serial number: Welding gun type: The following European standard specifications have been duly complied with:...
- Page 52 D T 4 1 0 F I E L D O F A P P L I C A T I O N T H E W E L D I N G P I S T O L P L E A S E N O T E T E C H N I C A L D A T A : D A B O T E K T E L...