Related Manuals for dabotek BS310
Summary of Contents for dabotek BS310
- Page 1 M A N U A L B S 3 1 0 D A B O T E K D A B O T E K T r a d i n g A p S T E L + 4 5 7 5 5 0 5 6 6 6 B i r k e d a m 1 0 C F A X...
-
Page 2: Table Of Contents
Table of contents Copyright ................General . - Page 3 ............BS310 Welding equipment .
-
Page 4: Copyright
DABOTEK Trading ApS reserve the right to make any technical modifications, without prior notice, from the statements and specifications in these Operating Instructions if and when such modifi- cations become necessary in order to improve our product. -
Page 5: General
These instructions are meant for the operators of the stud welding equipment the ultimate customer.s personnel operating and connecting the equipment the field engineer of DABOTEK Trading ApS. What is included in these instructions? In these instructions you find information on... -
Page 6: Safety
For any welding problems, or if you are interested in sample weldings, do not hesitate to contact us. Our welding laboratory is there ready to help you. Safety This stud welding equipment is a state--of--the--art product and operationally reliable. Hazards may, however, be caused by unskilled personnel connecting and operating the equipment improperly or using it in any other than the intended manner. -
Page 7: Description
DO NOT USE ANY liquids when cleaning the appliance! Liquids can enter the electrical sy- stem. Remark: Do not look into the arc while welding is in progress ! Remark: Protect your skin, eyes and clothing gainst weld splashes. Remark: Make sure that there are no combustible objects in the vicinity of the welding area or the weld spark area. -
Page 8: Intended Purpose
DABOTEK, onto appropriatematerials. Welding method: Capacitor discharge welding with tip ignition. You can attach DABOTEK handguns, semi-automatic or automatic welding heads to the wel- ding equipment. Anything going beyond that is considered outside the intended (contractual) use. The manufacturer cannot be held responsible for any damages resulting from such use. -
Page 9: The Control Panel
The control panel Text display MODE Cursor BS 308 OBO Bettermann ENTER Clear text display The clear text display shows in normal operation the charging voltage of the capacitors in volts, or spe- cial operating conditions. An explanation of the symbols for the operating conditions is given on page 12. -
Page 10: The Connection Panel
The connection panel 12-pin socket for the control cable of the welding gun. As from 1.1.1996 some DABOTEK Trading ApS welding guns and welding heads will have 12-pin appliance plugs. Older welding guns and welding heads can be connected by replacing the appliance plugs or by means of an adapter. -
Page 11: The Back Panel
The back panel Vent hole Mains socket Type plate OBO Bettermann Mains connection Power ON/OFF switch Fuse carrier for fuse F1 (3.15A mT) Cold equipment plug Mains supply 110V- - 240V/ 500VA... -
Page 12: Symbols In The Display
Turn off signal. Fault signals The temperature in the appliance is too high. The appliance is during this display not operational. Appliance faulty! Switch appliance off immediatly and contact the af- tersales service of DABOTEK Trading ApS. Phone: Denmark: +45 7930 7500... -
Page 13: Operating Modes
Operating modes You can operate the set in two different ways. * Inout of the charging voltage ”QUICK MENU” * Input of the stud diameter ”MAIN MENU” Quick menu If you quickly want to carrry out a charge in the capacitor voltage, proceed as follows: Action Switch Display... -
Page 14: Main Menu
Main menu If you want to determine the charging voltage of the capacitors by entering the stud diameter, proceed as follows: Action Switch Display Switch on the appliance. The display shows the last se- lected value, e.g. 100V. Press the ”MODE” key at least 2sec. -
Page 15: Installation
Installation This chapter describes how to set up the welding equipment. Hinweis: The equipment may only be installed and connected by personnel familiar with those tasks and made aware of the hazards involved. Setting up the stud welding equipment Unpacking First remove the accompanying materials and accessories from the package. -
Page 16: Connecting To The Mains Supply
Connecting to the mains supply Make sure the supply voltage is correct: 110V- - 240V Mains plug Mains socket 50- - 100Hz. The equipment automatically adjusts to your voltage setting. Insert the plug into the mains socket. Connecting the welding head Insert the 12- - pole plug into the equipment socket. -
Page 17: Startup
Startup Has the set been correctly connected? Has the welding gun been correctly connected? Have the ground cabels been correctly connected? Procedure Function element Display Schwitch on the welding set. The Capacitors are automatically charged to the last selected voltage value. During th process the charging symbol appears in the display. -
Page 18: Maintenance And Service
Maintenance and service Before any maintenance work on the equipment, make sure to switch off and disconnect the mains plug from the socket. Power off Mains socket Mains plug Remark: To clean the equipment do not use any liquids. Liquids might penetrate into the equipment. DANGER OF LIFE! Replacing the Filter Check the dust filter at regular intervals. -
Page 19: Troubleshooting
Troubleshooting Stud welding set Possible faults Remedy No mains connection. Check mains connection. No display Mains switch set to off Set mains switch on the back of the welding set to on. Fuse blow. Check mains fuse on the back of the set of the set. -
Page 20: Transport
Transport The equipment is shipped using suitable means of transportation and appropriate packaging. Take care to keep the transport package in a safe place. Always use this original package when you need to carry or ship the equipment. If you do not want to keep the packaging materials make sure they are disposed of in a non- - polluting manner. -
Page 21: Spare Parts
Fax: +45 7930 7505 Hinweis: We expressly point out to you that any spare parts not supplied by DABOTEK Trading ApS have not checked and released by DABOTEK Trading ApS. Therefore, the use of such spare parts from any source other than DABOTEK Trading ApS may adversely alter some constructional fea- tures of the equipment and impair its safety characteristics. -
Page 22: Bs304 Welding Equipment
BS304 Welding equipment This welding equipment incorporates microprocessor control. It automatically adapts itself to a supply voltage of 110V- - 240V and a supply frequency of 50Hz- - 100Hz. The charging time of the capacitors varies with the supply voltage and actual capacity. Specifications: Welding range: Steel... -
Page 23: Bs306 Welding Equipment
BS306 Welding equipment This welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110V- - 240V and supply frequencies of 50Hz- - 100Hz. The charging time of the capacitors varies with supply voltage and actual capacity. Specifications: Welding range: Steel... -
Page 24: Bs308 Welding Equipment
BS308 Welding equipment This welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110V- - 240V and supply frequencies of 50Hz- - 100Hz. The charging time of the capacitors varies with supply voltage and actual capacity. Specifications: Welding range: Steel... -
Page 25: Bs310 Welding Equipment
BS310 Welding equipment This welding equipment incorporates microprocessor control. It automatically adapts itself to supply voltages of 110V- - 240V and supply frequencies of 50Hz- - 100Hz. The charging time of the capacitors varies with supply voltage and actual capacity. -
Page 26: Appendix
Appendix EC Conformity Declaration EMC Conformity Certificate... - Page 27 Herstelleradresse: DABOTEK Trading ApS Birkedam 10C DK-6000 Kolding EG-Konformitätserklärung Produkt: Bolzenschweißgerät Typ BS 304 Best.-Nr. 4003470 Typ BS 306 Best.-Nr. 4003608 Typ BS 308 Best.-Nr. 4003500 Typ BS 310 Best.-Nr. 4003624 Die oben genannten Produkte erfüllen die Bestimmungen der EMV-Richtlinie 89/336/EWG...
- Page 28 Einzelteile HP- - TSK310...
- Page 29 Teile Nummern Pos. Benennung Z.- -Nr: Mat.- -Nr: Best.- -Nr: Grundkörper Gehäuse 4000706- - 1001 37050672 F4112008 Kontaktstück 4000706- - 1002 07000022 F4002709 Welle mit 4000706- - 1003 + 08811024 F4000676 Anschlag 4001478- - 122- - 4 (37050737) Kontaktmutter 4000706- - 1004 07000049 F4002717 Spannmutter...
- Page 30 Pos. Benennung Z.- -Nr: Mat.- -Nr: Best.- -Nr: Schweißkabel Länge 3,13m 37007300 F4021460 Kabelschuh M3 37044990 Kabelschuh M5 37044982 Federring DIN 128- - B4 F3405044 Zylinderschraube DIN 912- - M3x10 35000961 Zylinderschraube DIN 84- - M4x6 35000279 Blechschraube DIN 7971- - B2,2x9,5 35050217 Sicherungsring DIN 6799- - 2,3 35002603...
- Page 31 Parts of HP- -TSG 310...
- Page 32 Pos. Benennung Z.- -Nr: Mat.- -Nr: Best.- -Nr: Grundkörper Boddy 4000706- - 1001 37050672 F4112008 Contact piece 4000706- - 1002 07000022 F4002709 Guide shaft with stop 4000706- - 1003 + 08811024 F4000676 4001478- - 122- - 4 (37050737) Lock nut 4000706- - 1004 07000049 F4002717...
- Page 33 Pos. Benennung Z.- -Nr: Mat.- -Nr: Best.- -Nr: Welding cable Länge 3,13m 37007300 F4021460 Cable connector M3 37044990 Cable connector M5 37044982 Lock washer DIN 128- - B4 F3405044 Screw DIN 912- - M3x10 35000961 Screw DIN 84- - M4x6 35000279 Screw DIN 7971- - B2,2x9,5 35050217...