Installation Instructions - Bulldog Security DC9.0 Owner's Manual

BEFORE INSTALLING AND USING YOUR POWERED WINCH, READ AND
FOLLOW ALL MOUNTING INSTRUCTIONS AND SAFETY MESSAGES.
Mounting
WARNING
To prevent accidental activation of the winch and serious injury, complete the winch installation
and attach the hook before installing the wiring.
1. Before Installation
1.1 Inspect Parts
Hand Saver Cable Strap
Clutch Handle
Instruction/Owners Manual
Winch Assembly
Pendant Remote Control
Mounting Hardware Requirements
Four (4) Winch Mounting Bolts and two (2) Fairlead Mounting Bolts, Nuts, and Washers are required.
Refer to Table 4 below for bolt quantity, sizes, and required torque. Mounting system will dictate bolt
length.
WARNING
ALWAYS torque mounting bolts to the values specified for your winch in Table 4 to prevent vibration
during operation.
ALWAYS use class 8.8 metric (grade 5) or better hardware.
NEVER weld mounting bolts.
ALWAYS choose the proper bolt length for your application.
ALWAYS confirm required bolt length to ensure proper thread engagement.
Powered Winches
Winch Mounting Bolt Size
Fairlead Mounting Bolt Size
Winch & Fairlead Mounting
Bolt Torque
1.2 Select Mount Location
WARNING
ALWAYS choose a mounting location that is sufficiently strong to withstand the maximum
pulling capacity of your winch.
1.2.1 Winch and Fairlead Mounting Considerations
WARNING
ALWAYS position fairlead with warning readily visible on top.
1. Your mounting surface must be equal to or greater than the footprint of the winch frame.
2. Make sure the motor, drum and gearbox housing are aligned correctly.
6
CEQUENT

Installation Instructions

Table 4 - Mounting Torque Requirements
DC9.0
M10 x 1.5 pitch, 8.8 grade, 4 Required M10 x1.5 pitch, 8.8 grade, 4 Required
M10 x 1.5 pitch, 8.8 grade, 2 Required M10 x 1.5 pitch, 8.8 grade, 2 Required
40 ft./lbs.
PERFORMANCE PRODUCTS, INC.
™
Pendant Remote Control Socket
Roller Fairlead
Battery Lead
Mounting Hardware
Hook
40 ft./lbs.
DC12.0