Troubleshooting / Checklist - Bulldog Security DC9.0 Owner's Manual

Symptom
Motor does not
turn on
Motor runs but cable
drum does not turn
Motor runs slowly or
without normal power
Motor overheating
Motor runs in one
direction only
Read, understand and follow the warnings and instructions in
this manual.
Check all fasteners and verify they are at the proper torque.
Replace fasteners as needed.
Check that the wiring is correct and the connections are tight.
Check there are no bare or exposed wires, terminals, or dam-
age to the cables (chafing/cutting).
Repair or replace wires as needed.
If damaged, discontinue use and replace rope immediately.
Keep winch, rope, and switch control free from contaminants.
Use a clean rag or towel to remove any dirt and debris.
16
CEQUENT

Troubleshooting / Checklist

Table 5 - Troubleshooting
Possible Cause
Switch Assembly not connected properly
Loose battery cable connections
Defective Switch Assembly
Defective motor
Water has entered motor
Clutch not engaged
Insufficient current or voltage
Winch running time too long
Defective Switch Assembly
Table 6 - Checklist
PERFORMANCE PRODUCTS, INC.
™
Suggested Action
Insert Switch Assembly all the way into the
connector.
Tighten nuts on all cable connections.
Replace Switch Assembly.
Check for voltage at armature port with
Switch pressed. If voltage is present, replace
motor.
Allow to drain and dry. Run in short bursts
without load until completely dry.
Turn clutch to the "In" position. If problem
persists, a qualified technician needs to
check and repair.
Battery weak recharge. Run winch with
vehicle motor running.
Loose or corroded battery cable connec-
tions. Clean, tighten, or replace.
Allow winch to cool down periodically.
Loose or corroded battery cable or motor
cable connections. Clean and tighten.
Repair or replace switch assembly.
Before First After
Operation EVERY Use
X
X
X
X
X X
X
Every
90 Days
X
X
X
X