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REKLUSE MOTOR SPORTS
The Rekluse Core Manual Clutch Kit
INSTALLATION TIPS
Be sure to use proper eye protection
Laying the bike on its left side allows for easy clutch access and eliminates the need to drain oil
An air or electric impact wrench works well to remove the center clutch nut, or you can place the
bike in top gear and hold the rear brake while loosening the center clutch nut with a socket
Channel-lock style pliers work best to bend the tabs of the washer up over the center clutch nut
TOOLS NEEDED
8mm socket
27mm socket
INSTALLATION
GUIDE
Doc ID: 191-7003
Doc Rev: 042513
©2012 Rekluse Motor Sports
Rekluse Motor Sports, Inc.
12000 W Franklin Rd
Boise, Idaho 83709
208-426-0659
support@rekluse.com
Torque wrench (in-lb. or N-m)
Channel-lock pliers
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Summary of Contents for Rekluse Motor Sports Core Manual
- Page 1 REKLUSE MOTOR SPORTS The Rekluse Core Manual Clutch Kit INSTALLATION GUIDE Doc ID: 191-7003 Doc Rev: 042513 INSTALLATION TIPS Be sure to use proper eye protection Laying the bike on its left side allows for easy clutch access and eliminates the need to drain oil ...
- Page 2 BIKE PREP & 3. Remove the OEM parts named in the following diagram. DISASSEMBLY 1. Soak the supplied friction disk in engine oil for 5 minutes. 2. Lay the bike on its left side. Catch any fuel that might drain in a suitable container. Remove the clutch cover.
- Page 3 Tips: 5. Remove the center hub assembly from the a. Use a hammer and large screw driver to bike. Make sure the thrust washer is in bend down the tabs of the tab washer. place on the mainshaft and not stuck to the bottom of the center hub assembly.
- Page 4 7. Remove the 6 rubber dampers from the 6. NOTE: The OEM dampers inside the center hub assembly. center hub assembly shrink due to heat and use. Loose or sloppy dampers will shorten the life of your clutch. Inspect the dampers before proceeding and replace if necessary.
- Page 5 INCLUDED PARTS Item Item Type Pressure Plate Outer Hub Fastener - M5 x 20 T-25 Torx Screw (T-25 Torx bit included) Steel Drive Plate (2-stroke models have 9) 10 (9) Friction Disk (*4-stroke models only) Visit Rekluse.com/support for a full parts fiche illustration and part numbers. Rekluse Brake Kit Page 5...
- Page 6 CLUTCH PACK 9. Install the new Center Hub Assembly into the motorcycle. INSTALLATION 8. Install the 6 OEM rubber dampers and OEM inner hub onto the Rekluse Outer Hub [#27]. 10. Reinstall the OEM tab washer and center clutch nut torqueing the nut to OEM specification.
- Page 7 12. Install the first drive plate in the orientation shown [all drive plates will follow this orientation]. 13. Install the rest of the clutch pack, noting the number and order of plates shown. 4-stroke and 2-stroke models will use different clutch packs. 4-stroke Models: 2-stroke Models: NOTE: Proper orientation of the drive plates...
- Page 8 14. Reinstall the OEM throwout. 17. Install the OEM pressure ring followed by the Rekluse Pressure Plate Screws [#47]. NOTE: There are 3 possible settings on the OEM Pressure Ring. Replace to the OEM setting. PRESSURE PLATE INSTALLATION 15. Install [#6] Pressure Plate. 18.
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