B&R Industrial Automation GmbH MAAPC3100-ENG User Manual
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B&R Industrial Automation GmbH MAAPC3100-ENG User Manual

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Automation PC 3100
User's manual
Version: 0.60 (October 2017)
Model no.: MAAPC3100-ENG
Translation of the original manual
All values in this manual are current as of its publication. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or incomplete information
in this manual. In addition, B&R Industrial Automation GmbH shall not be liable for incidental or consequential
damages in connection with or arising from the furnishing, performance or use of this material. The software names,
hardware names and trademarks used in this document are registered by their respective companies.
Automation PC 3100 user's manual V0.60
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Summary of Contents for B&R Industrial Automation GmbH MAAPC3100-ENG

  • Page 1 Automation PC 3100 User's manual Version: 0.60 (October 2017) Model no.: MAAPC3100-ENG Translation of the original manual All values in this manual are current as of its publication. We reserve the right to change the contents of this manual without notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or incomplete information in this manual.
  • Page 2 Chapter index Chapter 1: General information Chapter 2: Technical data Chapter 3: Commissioning Chapter 4: Software Chapter 5: Standards and certifications Chapter 6: Accessories Chapter 7: Servicing and maintenance Appendix A Automation PC 3100 user's manual V0.60...

  • Page 3: Table Of Contents

    Table of contents Chapter 1 General information................... 7 1 Manual history..............................7 2 Safety guidelines..............................8 2.1 Intended use..............................8 2.2 Protection against electrostatic discharge....................8 2.2.1 Packaging..............................8 2.2.2 Guidelines for proper ESD handling.......................8 2.3 Policies and procedures..........................8 2.4 Transport and storage..........................9 2.5 Installation..............................9 2.6 Operation..............................
  • Page 4 Table of contents 2.5.8 Power button............................35 2.5.9 Reset button............................35 2.5.10 LED status indicators..........................36 2.5.11 Battery..............................37 2.5.12 SDL/DVI-D interface..........................38 2.5.13 IF option 1 slot............................39 2.5.14 IF option 2 slot............................40 2.5.15 IF option 3 slot............................40 3 Individual components............................. 41 3.1 System units............................... 41 3.1.1 5APC3100.KBUx-000..........................41 3.2 Main memory..............................44 3.2.1 5MMDDR.xxxx-04..........................
  • Page 5 Table of contents 4.1 General information before switching on the device................107 4.2 Switching on the device........................... 107 5 General instructions for performing temperature testing................108 5.1 Procedure..............................108 5.2 Evaluating temperatures in Windows operating systems................ 108 5.2.1 Evaluating with the B&R Control Center.................... 108 5.2.2 Evaluating with the BurnInTest tool from PassMark................109 5.3 Evaluating temperatures in non-Windows operating systems..............
  • Page 6 Table of contents 2.1 0TB2104.8000............................134 2.1.1 General information..........................134 2.1.2 Order data............................134 2.1.3 Technical data.............................134 3 Replacement CMOS batteries........................135 3.1 0AC201.91 / 4A0006.00-000........................135 3.1.1 General information..........................135 3.1.2 Order data............................135 3.1.3 Technical data.............................135 4 USB flash drives............................136 4.1 5MMUSB.xxxx-01.............................

  • Page 7: Chapter 1 General Information

    General information • Manual history Chapter 1 • General information Information: This user's manual is not intended for end customers! It is the responsibility of the machine manufac- turer or system provider to provide the safety guidelines relevant to end customers in the operating instructions for the end customer in the respective local language.

  • Page 8: Safety Guidelines

    General information • Safety guidelines 2 Safety guidelines 2.1 Intended use Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan- els, etc.) and uninterruptible power supplies from B&R have been designed, developed and manufactured for conventional use in industrial environments. They were not designed, developed and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical impairment or loss of any kind without the implementation of exceptionally stringent safety precautions.

  • Page 9: Transport And Storage

    General information • Safety guidelines When using programmable logic controllers or operating/monitoring devices as control systems in connection with a Soft PLC (e.g. B&R Automation Runtime or comparable product) or Slot PLC (e.g. B&R LS251 or comparable product), safety precautions relevant to industrial control systems (e.g. the provision of safety devices such as emergency stop, etc.) must be observed in accordance with applicable national and international regulations.

  • Page 10: Viruses And Dangerous Programs

    General information • Overview 2.6.3 Viruses and dangerous programs This system is subject to potential risk each time data is exchanged or software is installed from a data storage device (e.g. diskette, CD-ROM, USB flash drive, etc.), network connection or the Internet. The user is responsible for assessing these risks, implementing preventive measures such as virus protection programs, firewalls, etc.
  • Page 11 General information • Overview Model number Short description Page 4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell CFast cards 5CFAST.016G-00 CFast card, 16 GB SLC 5CFAST.032G-00 CFast card, 32 GB SLC 5CFAST.032G-10 CFast card, 32 GB MLC 5CFAST.064G-10 CFast card, 64 GB MLC 5CFAST.128G-10 CFast card, 128 GB MLC...
  • Page 12 General information • Overview Model number Short description Page 5CASD3.0200-00 SDL3 cable - 20 m 5CASD3.0300-00 SDL3 cable - 30 m 5CASD3.0500-00 SDL3 cable - 50 m 5CASD3.1000-00 SDL3 cable - 100 m System units 5APC3100.KBU0-000 APC3100 system unit - Intel Celeron 3965U 2.2 GHz - Dual core 5APC3100.KBU1-000 APC3100 system unit - Intel Core i3 7100U 2.4 GHz - Dual core 5APC3100.KBU2-000...

  • Page 13: Chapter 2 Technical Data

    Technical data • Introduction Chapter 2 • Technical data 1 Introduction 1.1 About this user's manual This user's manual contains all relevant information about an operational Automation PC 3100 cabinet-mounted device. 1.2 Optimized mid-range performance The Automation PC 3100 family of products combines the advantages of a compact system with very powerful Core i-series processors from the latest generation.

  • Page 14: Features

    Technical data • Introduction 1.5 Features • Intel Core-i processor technology • Up to 32 GB main memory • Powerful graphics (Intel HD graphics) • Compact dimensions • 2x Gigabit Ethernet • Onboard SDL/DVI • 4x USB 3.0, 1x USB 2.0 (internal, only for Technology Guard) •...
  • Page 15 Technical data • Introduction Configuration Configuration System units Select 1 5APC3100.KBU0-000 5APC3100.KBU2-000 5APC3100.KBU1-000 5APC3100.KBU3-000 Covers Front cover Select 1 5ACCFF01.0000-000 5ACCFF01.0000-002 Battery 5ACCFF01.0000-001 Power Key cover Select 1 Reset 5ACCBC01.0000-000 5ACCBC01.0000-001 Main memory Select max. 2 5MMDDR.4096-04 5MMDDR.8192-04 5MMDDR.016G-04 Mass storage devices CFast cards Select max.

  • Page 16: Complete System

    Technical data • Complete system 2 Complete system 2.1 Connection options An Automation Panel can be connected to the Automation PC via the onboard DVI-D/SDL interface as well as via an optional graphics option. The connection options described below provide an overview of the operating modes as well as possible limitations.
  • Page 17 Technical data • Complete system 2.1.1.2 SDL operation - Mode 2 In SDL operating mode 2, communication between the Automation Panel and B&R industrial PC is handled using an SDL cable connected to interface "Panel In" and a USB type A/B cable connected to interface "USB In". In addition to display data, information from the resistive touch screen and matrix keys as well as LED, service and diagnostic data is transferred over the SDL cable.

  • Page 18: Dvi Operation

    Technical data • Complete system 2.1.2 DVI operation In the DVI operating mode, all signals needed to operate the Automation Panel are each transferred over a separate cable. The brightness of the display can be set using the brightness buttons. 2.1.2.1 DVI operation with single-touch Automation Panel If an Automation Panel with resistive touch screen (single-touch) is operated with DVI, then a DVI cable, USB type A/B cable and RS232 cable must be connected.

  • Page 19: Sdl4 Operation

    Technical data • Complete system 2.1.3 SDL4 operation Smart Display Link 4 (SDL4) technology transfers all communication channels between a B&R industrial PC and panel up to 100 m over a standard Ethernet cable (min. Cat 6a). An RJ45 connector ideal for narrow spaces such as feed-throughs and swing arm system is used to connect to the device.

  • Page 20: Mechanical Characteristics

    Technical data • Complete system 2.2 Mechanical characteristics 2.2.1 Dimensions 248.3 Figure 2: Automation PC 3100 with rear mounting plate - Dimensions All dimensions are specified in mm. Information: 2D and 3D drawings (in DXF and STEP format) can be downloaded from the B&R website (www.br-automation.com).

  • Page 21: Spacing For Air Circulation

    Technical data • Complete system 2.2.3 Spacing for air circulation In order to ensure sufficient air circulation, the specified clearance values must be observed above, below, to the side and behind the device. For the minimum specified clearance, see the following diagrams. This applies to all variants.

  • Page 22: Mounting Orientations

    Technical data • Complete system 2.2.4 Mounting orientations Rear mounting plate 0° 0° No limitation No limitation +5° +5° -5° -5° Temperature Temperature Temperature derating: - °C derating: - °C derating: - °C -90° -90° +90° +90° +5° +5° +5° +5°...

  • Page 23: Environmental Characteristics

    Technical data • Complete system 2.3 Environmental characteristics 2.3.1 Temperature specifications Since the various system units can be combined with a monitor/panel option and interface option, the following tables provide an overview for determining the maximum, minimum and typical ambient temperatures possible based on these components.
  • Page 24 Technical data • Complete system 2.3.1.3 Maximum ambient temperature for typical operation Information regarding typical conditions • The total power of all USB interfaces on the system unit is limited to 4 W. • 2x Gigabit Ethernet • No permanent 100% processor load and graphics load •...
  • Page 25 Technical data • Complete system 2.3.1.5 Ambient temperature during storage and transport The following table provides an overview of the minimum and maximum ambient temperatures for storing and transporting the complete system. Limitations are possible through the use of individual components. Component Model number Storage...
  • Page 26 Technical data • Complete system 2.3.1.7 Position of temperature sensors Figure 4: Automation PC 3100 - Position of temperature sensors ADI sensors Position Measurement Measurement Max. specified point for System unit sensor 1 CFast 2 Temperature of the CFast 2 area 90°C System unit sensor 2 CFast 1...

  • Page 27: Relative Humidity

    Technical data • Complete system 2.3.2 Relative humidity Component Model number Operation Storage Transport System units 5APC3100.KBUx-000 5 to 90% 5 to 95% 5 to 95% 5CFAST.xxxx-00 Max. 85% at 85°C Max. 85% at 85°C Max. 85% at 85°C CFast cards 5CFAST.xxxx-10 Max.

  • Page 28: Electrical Characteristics

    Technical data • Complete system 2.4 Electrical characteristics 2.4.1 +24 VDC power supply Danger! This device is only permitted to by supplied by a SELV/PELV power supply or with safety extra-low voltage (SELV) per EN 60950. The 3-pin male connector required for connecting the power supply is not included in delivery. It can be ordered from B&R using model number 0TB103.9 (screw clamp terminal block) or 0TB103.91 (cage clamp terminal block).

  • Page 29: Power Calculation

    Technical data • Complete system 2.4.2 Power calculation To calculate the total power of the Automation PC 3100, the power rating of the graphics option being used must be added to the power ratings of the system unit being used and any connected interface option or CFast card. System unit Model number Total power consumption of system unit...

  • Page 30: Device Interfaces And Slots

    Technical data • Complete system 2.5 Device interfaces and slots 2.5.1 Device interfaces - Overview Interfaces are located on the top of the Automation PC 3100. Figure 5: Device interfaces - Overview without installed interface options Figure 6: Device interfaces - Overview with installed interface options and SDL4 option No.

  • Page 31: Vdc Power Supply

    Technical data • Complete system 2.5.2 +24 VDC power supply Danger! This device is only permitted to by supplied by a SELV/PELV power supply or with safety extra-low voltage (SELV) per EN 60950. The 3-pin male connector required for connecting the power supply is not included in delivery. It can be ordered from B&R using model number 0TB103.9 (screw clamp terminal block) or 0TB103.91 (cage clamp terminal block).

  • Page 32: Ethernet 1 Interface (Eth1)

    Technical data • Complete system 2.5.3 Ethernet 1 interface (ETH1) This Ethernet controller is connected to external devices via the system unit. Ethernet 1 interface (ETH1 Controller Intel I219 RJ45, female Wiring S/STP (Cat 5e) Transfer rate 10/100/1000 Mbit/s Cable length Max.

  • Page 33: Usb Interfaces

    Technical data • Complete system 2.5.5 USB interfaces The APC3100 comes equipped with a USB 3.0 (Universal Serial Bus) host controller with multiple USB interfaces, 4 of which are accessible externally for the user. The 4 USB interfaces (USB1-4) on the top are USB 3.0 ports. The fifth USB interface is internal and USB 2.0.

  • Page 34: Cfast Slot 1

    Technical data • Complete system 2.5.6 CFast slot 1 The Automation PC is equipped with easily accessible CFast slots so that a CFast card can also be used as removable media for transferring data or performing upgrades. This CFast slot is connected to the chipset internally via SATA 0 with SATA III design (SATA 6.0 Gbit/s). CFast slot 1 Connection SATA 0...

  • Page 35: Power Button

    Technical data • Complete system 2.5.8 Power button The power button provides a wide range of ATX power supply functions. Power button The power button behaves like the power switch on a current desktop PC with an ATX power supply: Press and release ...

  • Page 36: Led Status Indicators

    Technical data • Complete system 2.5.10 LED status indicators LED status indicators are located on the front of the APC3100. Power Disk Link The following intervals are used for the LED status indicators: Block size: 250 ms Repeat interval: 500 ms, 2 boxes thus represent one interval Color Status Explanation...

  • Page 37: Battery

    Technical data • Complete system 2.5.11 Battery The lithium battery (3 V, 950 mAh) ensures power to the internal real-time clock (RTC). It is located behind the orange cover above the power and reset buttons. The battery's self-discharge time is at least 4 years (at 50°C, 8.5 μA for the components being supplied and self-discharge of 40%).

  • Page 38: Sdl/Dvi-D Interface

    Technical data • Complete system 2.5.12 SDL/DVI-D interface SDL/DVI-D interface - SDL (Smart Display Link) / DVI The following overview shows the possible video signals available on the SDL/ DVI-D output. Video signals with all system unit variants SDL, DVI Table 29: SDL/DVI-D interface - SDL, DVI Information: The hardware and graphics drivers of approved operating systems support the hot plugging of display...

  • Page 39: If Option 1 Slot

    Technical data • Complete system 2.5.12.3 Cable lengths and resolutions for SDL transmission The following table lists the relationship between segment lengths and maximum resolution depending on the SDL cable being used: SDL cable Resolution SVGA SXGA UXGA Segment length [m] 640 x 480 800 x 600 1024 x 768...

  • Page 40: If Option 2 Slot

    Technical data • Complete system 2.5.14 IF option 2 slot Automation PC 3100 system units are equipped with 3 slots for interface options. The following table lists the interface options that can be used in the IF option 2 slot. IF option 2 slot Model number Short description...

  • Page 41: Individual Components

    Technical data • Individual components 3 Individual components 3.1 System units 3.1.1 5APC3100.KBUx-000 3.1.1.1 General information APC3100 system units consist of a CPU board, housing and mounting plate. Several interfaces are included, and 3 interface options can be additionally installed. The main memory can be replaced or expanded. •...
  • Page 42 Technical data • Individual components 3.1.1.3 Technical data Information: The following specifications, properties and limit values apply only to this individual component and may deviate from those that apply to the complete system. For the complete system in which this individual component is used, for example, the data specified for that complete system applies.
  • Page 43 Technical data • Individual components Model number 5APC3100.KBU0-000 5APC3100.KBU1-000 5APC3100.KBU2-000 5APC3100.KBU3-000 Quantity Type 4x USB 3.0 1x USB 2.0 (internal for Technology Guard) Design Type A Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), high speed (480 Mbit/s), SuperSpeed (5 Gbit/s) Current-carrying capacity Max.

  • Page 44: Main Memory

    Technical data • Individual components 3.2 Main memory 3.2.1 5MMDDR.xxxx-04 3.2.1.1 General information These 260-pin DDR4 main memory modules operate with a data rate of 2133 MHz and are available in sizes ranging from 4 GB to 16 GB. If two main memory modules of identical size (e.g. 4 GB) are connected to the CPU board, then dual-channel memory technology is supported.

  • Page 45: Cfast Cards

    Technical data • Individual components 3.3 CFast cards 3.3.1 General information CFast cards are easily exchangeable data storage devices. Due to their robustness against environmental influ- ences (temperature, shock, vibration, etc.), CFast cards are ideal for use as storage media in industrial environ- ments.
  • Page 46 Technical data • Individual components 3.3.2.5 Calculating the expected service life for an existing application The following procedure can be used to better verify whether a CFast card with SLC or MLC technology should be used in a particular application. •...

  • Page 47: 5Cfast.xxxx-00

    Technical data • Individual components 3.3.3 5CFAST.xxxx-00 3.3.3.1 General information These CFast cards are based on single-level cell (SLC) technology and compatible with SATA 2.6. Their dimen- sions are identical to CompactFlash cards. 3.3.3.2 Order data Model number Short description Figure CFast cards 5CFAST.2048-00...
  • Page 48 Technical data • Individual components Model number 5CFAST.2048-00 5CFAST.4096-00 5CFAST.8192-00 5CFAST.016G-00 5CFAST.032G-00 Certification cULus E115267 Industrial control equipment HazLoc cULus HazLoc E180196 Industrial control equipment for hazardous locations Class I, Division 2, Groups ABCD, T4 Temperature: B (0 - 55°C) DNV GL Humidity: B (up to 100%) Vibration: A (0.7 g)
  • Page 49 Technical data • Individual components 3.3.3.4 Temperature/Humidity diagram Operation Temperature [°C] Figure 8: 5CFAST.xxxx-00 - Temperature/Humidity diagram 3.3.3.5 Dimensions 42.8 ±0.1 2.3 ±0.1 +0.2 -0.1 1.15 ±0.1 1 ±0.1 41.6 ±0.13 0.6 ±0.07 1 ±0.07 1 ±0.07 Bottom 1 ±0.1 6.35 33.96 ±0.15 Figure 9: CFast card - Dimensions...

  • Page 50: 5Cfast.xxxx-10

    Technical data • Individual components 3.3.4 5CFAST.xxxx-10 3.3.4.1 General information These CFast cards are based on multi-level cell (MLC) technology and compatible with SATA 3. Their dimensions are identical to CompactFlash cards. 3.3.4.2 Order data Model number Short description Figure CFast cards 5CFAST.032G-10 CFast card, 32 GB MLC...
  • Page 51 Technical data • Individual components Model number 5CFAST.032G-10 5CFAST.064G-10 5CFAST.128G-10 5CFAST.256G-10 Support Hardware APC3100, APC2100, APC910, PPC3100, PPC2100, PPC900 Operating systems Windows 10 IoT Enterprise LTSB 64-bit Windows Embedded 8.1 Industry Pro 32-bit Windows Embedded 8.1 Industry Pro 64-bit Windows 7 32-bit Windows 7 64-bit Windows Embedded Standard 7, 32-bit...
  • Page 52 Technical data • Individual components 3.3.4.4 Temperature/Humidity diagram Operation Storage/Transport Temperature [°C] Figure 10: 5CFAST.032G-10, 5CFAST.064G-10, 5CFAST.128G-10, 5CFAST.256G-10 - Temperature/Humidity diagram Automation PC 3100 user's manual V0.60...

  • Page 53: Graphics Options

    Technical data • Individual components 3.4 Graphics options Information: Graphics options can only be operated in the IF option 3 slot. 3.4.1 5ACCLI02.DPO0-000 3.4.1.1 General information Graphics option 5ACCLI02.DPO0-000 is equipped with a DisplayPort and USB 2.0 interface. • DisplayPort interface •...
  • Page 54 Technical data • Individual components Model number 5ACCLI02.DPO0-000 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 27 g Table 45: 5ACCLI02.DPO0-000 - Technical data For detailed information, see the temperature tables in the user's manual. 3.4.1.3.1 DisplayPort interface DisplayPort The following overview shows the possible video signals available on the DisplayPort...

  • Page 55: 5Accli02.Sdl0-000

    Technical data • Individual components 3.4.2 5ACCLI02.SDL0-000 3.4.2.1 General information Graphics option 5ACCLI02.SDL0-000 is equipped with an SDL/DVI-D interface for connecting additional panels via SDL or DVI. • SDL/DVI interface • Compatible with the APC3100/PPC3100 3.4.2.2 Order data Model number Short description Figure Graphics options...
  • Page 56 Technical data • Individual components Information: Hot plugging display devices on the SDL/DVI-D interface for service purposes is supported by the hardware and graphics drivers of approved operating systems. The male SDL/DVI-D connector is spec- ified for 100 connection cycles. Information: If a display device with touch screen is connected to the SDL/DVI-D interface and then disconnected again during operation (hot plugging), it may be necessary to recalibrate the touch screen.
  • Page 57 Technical data • Individual components 3.4.2.3.4 Cable lengths and resolutions for SDL transmission The following table lists the relationship between segment lengths and maximum resolution depending on the SDL cable being used: SDL cable Resolution SVGA SXGA UXGA Segment length [m] 640 x 480 800 x 600 1024 x 768...

  • Page 58: 5Accli02.Sd40-000

    Technical data • Individual components 3.4.3 5ACCLI02.SD40-000 3.4.3.1 General information Graphics option 5ACCLI02.SD40-000 is equipped with an SDL4 interface. • SDL4 interface • Compatible with the APC3100/PPC3100 3.4.3.2 Order data Model number Short description Figure Graphics options 5ACCLI02.SD40-000 Graphics option - 1x SDL4 transmitter (max. 1920 x 1080) - For APC3100/PPC3100 Table 54: 5ACCLI02.SD40-000 - Order data 3.4.3.3 Technical data...
  • Page 59 Technical data • Individual components SDL4 interface The following overview shows the possible video signals available on the SDL4 output. RJ45 connector, female Graphics option Video signals 5ACCLI02.SD40-000 SDL4 Table 56: SDL4 interface Information: Hot plugging display devices on the SDL4 interface for service purposes is supported by the hardware and graphics drivers of approved operating systems.

  • Page 60: Interface Options

    Technical data • Individual components 3.5 Interface options 3.5.1 5AC901.I485-00 3.5.1.1 General information Interface option 5AC901.I485-00 is equipped with an RS232/422/485 interface. The operating mode (RS232/ RS422/RS485) is selected automatically depending on the electrical connection. • 1x RS232/422/485 interface • Compatible with the APC910/PPC900 and APC3100/PPC3100 3.5.1.2 Order data Model number Short description...
  • Page 61 Technical data • Individual components Model number 5AC901.I485-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 34 g Table 59: 5AC901.I485-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. Yes, although applies only if all components installed in the complete system have this certification.
  • Page 62 Technical data • Individual components 3.5.1.3.4 RS422 - Bus length and cable type The RTS line must be switched on to switch the transmitter to active. The maximum transfer rate of 115 kbit/s depends on the cable length as well as the type of cable being used. Extension Transfer rate 1200 m...
  • Page 63 Technical data • Individual components RS485 cables Property Signal lines Cable cross section 4x 0.25 mm² (24 AWG / 19), tinned copper stranded wire Wire insulation Conductor resistance ≤82 Ω/km Stranding Wires stranded in pairs Shield Paired shield with aluminum foil Ground line Cable cross section 1x 0.34 mm²...

  • Page 64: 5Ac901.Ican-00

    Technical data • Individual components 3.5.2 5AC901.ICAN-00 3.5.2.1 General information Interface option 5AC901.ICAN-00 is equipped with a CAN bus master interface. • 1x CAN bus master interface • Compatible with the APC910/PPC900 and APC3100/PPC3100 3.5.2.2 Order data Model number Short description Figure Interface options 5AC901.ICAN-00...
  • Page 65 Technical data • Individual components Model number 5AC901.ICAN-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 33 g Table 69: 5AC901.ICAN-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. Yes, although applies only if all components installed in the complete system have this certification.
  • Page 66 Technical data • Individual components The material used for the cable should have all of the following properties or deviate from them as little as possible to achieve an optimal transfer rate. CAN cable Property Signal lines Cable cross section 2x 0.25 mm²...

  • Page 67: 5Ac901.Ican-01

    Technical data • Individual components 3.5.3 5AC901.ICAN-01 3.5.3.1 General information Interface option 5AC901.ICAN-01 is equipped with a CAN bus master interface. • 1x CAN bus master interface (SJA1000) • Compatible with the APC910/PPC900 and APC3100/PPC3100 3.5.3.2 Order data Model number Short description Figure Interface options...
  • Page 68 Technical data • Individual components 3.5.3.3.1 Pinout CAN bus Type Electrically isolated Transfer rate Max. 1 Mbit/s Bus length Max. 1000 meters Assignment DSUB, 9-pin, male n.c. CAN LOW n.c. n.c. Reserved CAN HIGH n.c. n.c. Table 77: 5AC901.ICAN-01 - Pinout 3.5.3.3.2 I/O address and IRQ Resource Default setting...
  • Page 69 Technical data • Individual components 3.5.3.3.4 CAN driver settings The baud rate can be set in Automation Studio either with predefined values or the bit timing register. For additional information, see Automation Help. Bit timing register 1 Bit timing register 0 Baud rate 1000 kbit/s 80h or 00h...

  • Page 70: 5Ac901.Ihda-00

    Technical data • Individual components 3.5.4 5AC901.IHDA-00 3.5.4.1 General information Interface option 5AC901.IHDA-00 is equipped with an HDA sound chip with externally accessible MIC, Line IN and Line OUT channels. • 1x MIC • 1x Line IN • 1x Line OUT •...
  • Page 71 Technical data • Individual components Model number 5AC901.IHDA-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 21 g Table 83: 5AC901.IHDA-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. Yes, although applies only if all components installed in the complete system have this certification.

  • Page 72: 5Ac901.Isrm-00

    Technical data • Individual components 3.5.5 5AC901.ISRM-00 3.5.5.1 General information Interface option 5AC901.ISRM-00 is equipped with 2 MB SRAM. • 2 MB SRAM • Compatible with the APC910/PPC900 and APC3100/PPC3100 Information: When writing, reading or accessing the SRAM, "unaligned accesses" are not supported by the Avalon bus (internal bus in the PCI Express core).
  • Page 73 Technical data • Individual components Model number 5AC901.ISRM-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 20 g Table 86: 5AC901.ISRM-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. For detailed information, see the temperature tables in the user's manual.

  • Page 74: 5Ac901.Iplk-00

    Technical data • Individual components 3.5.6 5AC901.IPLK-00 3.5.6.1 General information Interface option 5AC901.IPLK-00 is equipped with 1 POWERLINK interface and 2 MB SRAM. • 1x POWERLINK interface for managing or controlled node • 2 MB SRAM • Compatible with the APC910/PPC900 and APC3100/PPC3100 Information: When writing, reading or accessing the SRAM, "unaligned accesses"...
  • Page 75 Technical data • Individual components Model number 5AC901.IPLK-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 35 g Table 88: 5AC901.IPLK-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. For more information, see Automation Help (Communication - POWERLINK - General information - Hardware - IF / LS).
  • Page 76 Technical data • Individual components POWERLINK Red - Error Description The interface is in an error state (failed Ethernet frames, increased number of collisions on the network, etc.). If an error occurs in the following states, then the green LED blinks over the red LED: •...
  • Page 77 Technical data • Individual components Green - Status Description State Double flash (approx. 1 Hz) PRE_OPERATIONAL_2 The interface is in state PRE_OPERATIONAL_2. Managing node (MN) The MN begins cyclic communication (cyclic input data is not yet evaluated). The CNs are configured in this state. Controlled node (CN) The interface can be configured by the MN in this state.

  • Page 78: 5Ac901.Irdy-00

    Technical data • Individual components 3.5.7 5AC901.IRDY-00 3.5.7.1 General information Ready relay 5AC901.IRDY-00 is switched as soon as the B&R industrial PC has started up and all internal supply voltages are applied. It is possible to connect additional devices to the ready relay; they will also be switched on when the B&R industrial PC starts up.
  • Page 79 Technical data • Individual components 3.5.7.3.1 Pinout Ready relay Assignment Description Connector, 4-pin, male Normally open contact Changeover contact Normally closed contact Not connected Table 97: 5AC901.IRDY-00 - Pinout Automation PC 3100 user's manual V0.60...

  • Page 80: 5Ac901.Isio-00

    Technical data • Individual components 3.5.8 5AC901.ISIO-00 3.5.8.1 General information The ready relay function of IF option 5AC901.ISIO-00 can be controlled using the MTCX. Corresponding commands must be issued by the MTCX in order to switch the ready relay. In addition to the ready relay function, the reset button, power button and LED "Power" on the APC910/PPC900 or APC3100/PPC3100 can be made accessible externally.
  • Page 81 Technical data • Individual components Model number 5AC901.ISIO-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 30 g Table 99: 5AC901.ISIO-00 - Technical data For detailed information, see the temperature tables in the user's manual. 3.5.8.3.1 Pinout Ready relay Max.

  • Page 82: 5Ac901.Ieth-00

    Technical data • Individual components 3.5.9 5AC901.IETH-00 3.5.9.1 General information Interface option 5AC901.IETH-00 is equipped with a 10/100/1000BASE-T Ethernet interface. • 1x Ethernet interface 10/100/1000BASE-T • Compatible with the APC910/PPC900 and APC3100/PPC3100 Interface option 5AC901.IETH-00 can only be operated in the IF option 2 slot. 3.5.9.2 Order data Model number Short description...

  • Page 83: Uninterruptible Power Supply (Ups)

    Technical data • Individual components 3.5.9.3.1 Pinout LEDs are integrated on the interface option. Ethernet interface (ETH Controller Intel I210 RJ45, female Wiring S/STP (Cat 5e) Transfer rate 10/100/1000 Mbit/s Cable length Max. 100 m (min. Cat 5e) LED "Speed" Green 100 Mbit/s 10 Mbit/s...
  • Page 84 Technical data • Individual components Warning! Battery unit 5AC901.BUPS-00 is only permitted to be operated with UPS IF option 5AC901.IUPS-00! Battery unit 5AC901.BUPS-01 is only permitted to be operated with UPS IF option 5AC901.IUPS-01! Automation PC 3100 user's manual V0.60...

  • Page 85: 5Ac901.Iups-00

    Technical data • Individual components 3.6.2 5AC901.IUPS-00 3.6.2.1 General information UPS IF option 5AC901.IUPS-00 used together with battery unit 5AC901.BUPS-00 allows the B&R industrial PC to be switched off properly without data loss during a power failure. UPS interface option 5AC901.IUPS-00 can only be operated in the IF option 1 slot. Warning! UPS IF option 5AC901.IUPS-00 is only permitted to be operated with battery unit 5AC901.BUPS-00! Information:...
  • Page 86 Technical data • Individual components Model number 5AC901.IUPS-00 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 28 g Table 105: 5AC901.IUPS-00 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. The interface option is equipped with short circuit protection.

  • Page 87: 5Ac901.Iups-01

    Technical data • Individual components 3.6.3 5AC901.IUPS-01 3.6.3.1 General information UPS IF option 5AC901.IUPS-01 used together with battery unit 5AC901.BUPS-01 allows the B&R industrial PC to be switched off properly without data loss during a power failure. UPS interface option 5AC901.IUPS-01 can only be operated in the IF option 1 slot. Warning! UPS IF option 5AC901.IUPS-01 is only permitted to be operated with battery unit 5AC901.BUPS-01! Information:...
  • Page 88 Technical data • Individual components Model number 5AC901.IUPS-01 Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical characteristics Weight Approx. 28 g Table 108: 5AC901.IUPS-01 - Technical data Yes, although applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. The interface option is equipped with short circuit protection.

  • Page 89: 5Ac901.Bups-00

    Technical data • Individual components 3.6.4 5AC901.BUPS-00 3.6.4.1 General information • Battery unit for UPS IF option 5AC901.IUPS-00 • Single-cell rechargeable battery • 2 Hawker Cyclon 12 V 4.5 Ah rechargeable batteries connected in series • Rated voltage 24 V •...
  • Page 90 Technical data • Individual components Model number 5AC901.BUPS-00 Relative humidity Operation 5 to 95%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Elevation Operation Max. 3000 m Mechanical characteristics Dimensions Width 223.2 mm Height 78.2 mm Depth 145 mm Weight Approx.
  • Page 91 Technical data • Individual components 3.6.4.5 Dimensions 127,85 20,6 78.2 Figure 16: 5AC901.BUPS-00 - Dimensions 3.6.4.6 Drilling template 223.2 175.5 35.5 135 145 Figure 17: 5AC901.BUPS-00 - Drilling template Automation PC 3100 user's manual V0.60...
  • Page 92 Technical data • Individual components 3.6.4.7 Installation 3.6.4.8 Precautions for handling and use Spills and leaks: Further leakage must be prevented. Smaller spills must be bonded with dry sand, dirt and vermiculite. The use of flammable materials is not permitted. If possible, neutralize acids with sodium bicarbonate, chalk, etc. Acid- resistant clothing, footwear, gloves and face protection must be worn.

  • Page 93: 5Ac901.Bups-01

    Technical data • Individual components 3.6.5 5AC901.BUPS-01 3.6.5.1 General information • Battery unit for UPS IF option 5AC901.IUPS-01 • Maintenance-free lead acid battery • 2 Panasonic 12 V 2.2 Ah rechargeable batteries connected in series • Rated voltage 24 V •...
  • Page 94 Technical data • Individual components Model number 5AC901.BUPS-01 Environmental conditions Temperature Operation 0 to 40°C Storage -15 to 40°C Transport -15 to 40°C Relative humidity Operation 25 to 85%, non-condensing Storage 25 to 85%, non-condensing Transport 25 to 85%, non-condensing Elevation Operation Max.
  • Page 95 Technical data • Individual components 3.6.5.5 Dimensions 21.6 ø11 Figure 18: 5AC901.BUPS-01 - Dimensions 3.6.5.6 Drilling template 181.5 ø11 107.5 Figure 19: 5AC901.BUPS-01 - Drilling template Automation PC 3100 user's manual V0.60...
  • Page 96 Technical data • Individual components 3.6.5.7 Installation 3.6.5.8 Precautions for handling and use Spills and leaks: Further leakage must be prevented. Smaller spills must be bonded with dry sand, dirt and vermiculite. The use of flammable materials is not permitted. If possible, neutralize acids with sodium bicarbonate, chalk, etc. Acid- resistant clothing, footwear, gloves and face protection must be worn.

  • Page 97: 5Caups.xxxx-01

    Technical data • Individual components 3.6.6 5CAUPS.xxxx-01 3.6.6.1 General information The UPS connection cable establishes the connection between the UPS interface option and battery unit. 3.6.6.2 Order data Model number Short description Figure Uninterruptible power supplies 5CAUPS.0005-01 UPS cable - 0.5 m - For 5AC901.IUPS-xx 5CAUPS.0010-01 UPS cable - 1 m - For 5AC901.IUPS-xx 5CAUPS.0013-01...
  • Page 98 Technical data • Individual components Information: The maximum length of the UPS connection cable depends on the following: • Power • Voltage drop • Wire cross section • Sensor line 3.6.6.4 Installation For information about connecting the cable to the battery unit, see section "Installing and connecting the UPS battery unit"...

  • Page 99: Front Covers

    Technical data • Individual components 3.7 Front covers 3.7.1 5ACCFF01.0000-00x 3.7.1.1 General information 3 front cover variants are available for APC3100 system units. Information: The front cover is part of the complete system and cannot be ordered as an individual component. If a front cover is not selected during standard device configuration, then front cover 5AC- CFF01.0000-000 (orange APC3100 front cover with B&R logo) is installed and delivered by default.

  • Page 100: Key Covers

    Technical data • Individual components 3.8 Key covers 3.8.1 5ACCBC01.0000-00x 3.8.1.1 General information 2 key cover variants are available for APC3100 system units. Information: The key cover is part of the complete system and cannot be ordered as an individual component. If a key cover is not selected during standard device configuration, then key cover 5ACCBC01.0000-000 (orange APC3100 key cover) is installed and delivered by default.

  • Page 101: Chapter 3 Commissioning

    Commissioning • Installation Chapter 3 • Commissioning 1 Installation Danger! • All power supplies must be disconnected before removing device covers or components and installing/removing accessories, hardware or cables. • The power cable must be disconnected from the device and from the power supply. •...

  • Page 102: Installing An Automation Pc

    Commissioning • Installation Caution! When installed at an angle, the convection of air through the device is reduced, which decreases the maximum permissible ambient temperature for operation. If sufficient external cooling is present when the device is installed at an angle, the limit of the maximum permissible ambient temperature must be checked in each case.

  • Page 103: Installation Information For Individual Deliveries / Individual Components

    Commissioning • Installation 1.3 Installation information for individual deliveries / individual components Information: If individual components are installed afterward for the Automation PC 3100, it may be necessary to enable these components in BIOS. This is done by launching BIOS when booting the system, loading the default BIOS values, restoring possible customized BIOS settings and then saving the settings.

  • Page 104: Connecting To The Power Grid

    Commissioning • Connecting to the power grid 2 Connecting to the power grid Danger! • All power supplies must be disconnected before removing device covers or components and installing/removing accessories, hardware or cables. • The power cable must be disconnected from the device and from the power supply. •...

  • Page 105: Connecting The Power Supply To A B&R Device

    Commissioning • Connecting to the power grid 2.2 Connecting the power supply to a B&R device Danger! The power supply to the B&R device must be completely interrupted. Before connecting the power cable, it is necessary to check whether it has been disconnected from the power source (e.g. power supply).

  • Page 106: Cable Connections

    Commissioning • Cable connections 3 Cable connections The bend radius specifications must be taken into account when installing or connecting cables. Information: The maximum tightening torque for the locating screws is 0.5 Nm. Locating screws Bend radius Locating screws Figure 24: Bend radius - Cable connection Information: For the specified bend radius, see the technical data for the respective cable.

  • Page 107: Switching On The Device For The First Time

    Commissioning • Switching on the device for the first time 4 Switching on the device for the first time 4.1 General information before switching on the device Checklist The following items must be checked before the device is put into service for the first time: •...

  • Page 108: General Instructions For Performing Temperature Testing

    Commissioning • General instructions for performing temperature testing 5 General instructions for performing temperature testing The purpose of these instructions is to explain general procedures for performing application-specific temperature testing on B&R industrial PCs or Power Panels. These instructions only represent guidelines, however. 5.1 Procedure In order to obtain accurate results, test conditions should match conditions in the field.

  • Page 109: Evaluating With The Burnintest Tool From Passmark

    Commissioning • General instructions for performing temperature testing 5.2.2 Evaluating with the BurnInTest tool from PassMark If a separate application is not developed or used to evaluate the temperature, then B&R recommends using the BurnInTest software tool from PassMark. Standard and professional versions of BurnInTest are available. In addition to the software package, there are also various loopback adapters (serial, parallel, USB, etc.) and test CDs/DVDs available.

  • Page 110: Evaluating Temperatures In Non-Windows Operating Systems

    Commissioning • General instructions for performing temperature testing Information: USB flash drives can also be used if no USB loopback adapters are available. The USB flash drives must be available in Windows as formatted drives. The test USB must then be deselected, and the USB flash drives must be configured as the testing device in the disk properties.

  • Page 111: Chapter 4 Software

    Software • Windows 10 IoT Enterprise 2016 LTSB Chapter 4 • Software 1 Windows 10 IoT Enterprise 2016 LTSB 1.1 General information Windows 10 IoT Enterprise 2016 LTSB is the successor to Windows 10 IoT Enterprise 2015 LTSB and based on new Windows 10 technology.

  • Page 112: Installation

    Software • Windows 10 IoT Enterprise 2016 LTSB Function Windows 10 IoT Enterprise 2016 LTSB Assigned access Configurable AppLocker Configurable Shell Launcher Configurable ✓ Unified Write Filter Keyboard Filter Configurable Table 121: Features with Windows 10 IoT Enterprise 2016 LTSB. 1.5 Installation B&R preinstalls Windows 10 IoT Enterprise 2016 LTSB on a suitable data storage device (64-bit: minimum 20 GB).

  • Page 113: Issues And Limitations

    Software • B&R Automation Device Interface (ADI) - Control Center The activation performed by B&R is supported by special B&R extensions in the operating system and theoretically should not be lost when modifying hardware (e.g. replacing components in the event of repair) or, in contrast to Windows 10 IoT 2015 LTSB, when reinstalling the system (subject to technical changes by Microsoft).

  • Page 114: Functions

    Software • B&R Automation Device Interface (ADI) - Control Center Figure 28: ADI Control Center screenshots - Examples Information: The temperature and voltage values (e.g. CPU temperature, core voltage, battery voltage) displayed in the corresponding ADI window represent uncalibrated values for informational purposes. They cannot be used to draw conclusions about possible hardware alarms or error states.

  • Page 115: Installation

    Software • B&R Automation Device Interface (ADI) - Control Center • Automation Panel 800 • Automation Panel 830 • Automation Panel 900 • Automation Panel 9x3 • Automation Panel 9xD • Automation Panel 1000 • Automation Panel 5000 • Automation PC 510 •...

  • Page 116: R Automation Device Interface (Adi) Development Kit

    Software • B&R Automation Device Interface (ADI) Development Kit 3 B&R Automation Device Interface (ADI) Development Kit This software can be used to access B&R Automation Device Interface (ADI) functions directly from Windows applications created in Microsoft Visual Studio, for example. Figure 29: ADI Development Kit Screenshots (Symbolfoto) Features: •...
  • Page 117 Software • B&R Automation Device Interface (ADI) Development Kit • Panel PC 800 • Panel PC 900 • Panel PC 2100 • Panel PC 3100 • Power Panel 100/200 (supported up to V3.80) • Power Panel 300/400 • Power Panel 500 The appropriate ADI driver must be installed for the specified product family.

  • Page 118: R Automation Device Interface (Adi) .Net Sdk

    Software • B&R Automation Device Interface (ADI) .NET SDK 4 B&R Automation Device Interface (ADI) .NET SDK This software can be used to access B&R Automation Device Interface (ADI) functions directly from .NET applica- tions created using Microsoft Visual Studio 2010 or later. System requirements: •...
  • Page 119 Software • B&R Automation Device Interface (ADI) .NET SDK • Mobile Panel 40/50 • Mobile Panel 7100 • Panel PC 300 • Panel PC 700 • Panel PC 800 • Panel PC 900 • Panel PC 2100 • Panel PC 3100 •...

  • Page 120: R Key Editor

    Software • B&R Key Editor 5 B&R Key Editor A common panel requirement is to adapt function keys and LEDs directly to the application software. The B&R Key Editor makes this individual adaptation to the application quick and easy. Figure 31: B&R Key Editor screenshots Features: •...
  • Page 121 Software • B&R Key Editor • Automation Panel 830 • Automation Panel 900 • Automation Panel 9x3 • Automation Panel 9xD • Automation Panel 1000 • Automation Panel 5000 • IPC2000, IPC2001, IPC2002 (supported up to V3.90) • IPC5000, IPC5600 (supported up to V3.90) •...

  • Page 122: R Kcf Editor

    Software • B&R KCF Editor 6 B&R KCF Editor The B&R KCF Editor can be used as a simple alternative to B&R Key Editor. This tool also allows function keys and LEDs to be adapted to the application software. Unlike the B&R Key Editor, operation takes place in a simple Windows dialog box instead of on a visual representation of the device.

  • Page 123: Hmi Service Center

    Software • HMI Service Center 7 HMI Service Center 7.1 5SWUTI.0001-000 7.1.1 General information The HMI Service Center is software for testing B&R industrial PCs and Automation Panels. Various categories such as COM interfaces, network connectivity and SRAM are tested. The test system consists of a USB flash drive with an installed Windows PE operating system and the HMI Service Center.

  • Page 124: Chapter 5 Standards And Certifications

    Standards and certifications • Certifications Chapter 5 • Standards and certifications 1 Standards and guidelines 1.1 CE marking All guidelines applicable to the product and their harmonized EN standards are ful- filled. 1.2 EMC directive These products meet the requirements of EU directive "Electromagnetic compatibility2014/30/EU" and are de- signed for industrial use: EN 61131-2:2007 Programmable logic controllers - Part 2: Equipment requirements and tests...

  • Page 125: Eac

    Standards and certifications • Certifications 2.2 EAC Products with this mark are tested by an accredited testing laboratory and permitted for import to the Eurasian Economic Union (based on EU compliance). 2.3 KC Products with this mark are tested by an accredited testing laboratory and permitted for import to the Korean market (based on EU compliance).

  • Page 126: Ul Haz. Loc. Certification

    Standards and certifications • Certifications 2.5 UL Haz. Loc. certification Products with this mark are tested by Underwriters Laboratories and listed as "indus- trial control equipment for use in hazardous locations". This mark is valid for the USA and Canada and simplifies the certification of your machines and manufacturing sys- tems in this economic region.

  • Page 127: Servicing, Disturbances And Removal

    Standards and certifications • Certifications Danger ! Risque d'explosion – Ne pas connecter ou déconnecter un quelconque équipement lorsque le circuit est sous tension, à moins que la zone soit connue comme étant sans risque et sans concentrations inflammables! Risque d'explosion – Le remplacement de composants peut compromettre l’aptitude au respect de la Classe I, Division 2! With the exception of USB dongle 0TG1000.01 or in accordance with the requirements listed in "USB connection...

  • Page 128: Usb Connection With The Automation Pc 3100

    Standards and certifications • Certifications 2.5.5 USB connection with the Automation PC 3100 2.5.5.1 Introduction The information below describes the use of USB peripheral devices on USB interfaces 1, 2, 3 and 4 of the B&R Automation PC 3100 in hazardous locations Class I, Division 2, Groups A, B, C and D. Danger! DANGER OF EXPLOSION •...
  • Page 129 Standards and certifications • Certifications The entity concept allows interconnection of nonincendive devices with connected devices with not specifically inspected combinations as a system. For this, the permissible values of V (or U ) and I (or I ) for the connected device must be less than or equal to V ) and I ) for the nonincendive device, and the permissible values...

  • Page 130: Usb Connection With Optional Displayport Graphics Option

    Standards and certifications • Certifications 2.5.6 USB connection with optional DisplayPort graphics option 2.5.6.1 Introduction The information below describes the use of USB peripheral devices on the USB interface of the DisplayPort graph- ics option in the B&R Automation PC 3100 in hazardous locations Class I, Division 2, Groups A, B, C and D. Danger! DANGER OF EXPLOSION •...
  • Page 131 Standards and certifications • Certifications The entity concept allows interconnection of nonincendive devices with connected devices with not specifically inspected combinations as a system. For this, the permissible values of V (or U ) and I (or I ) for the connected device must be less than or equal to V ) and I ) for the nonincendive device, and the permissible values...

  • Page 132: Chapter 6 Accessories

    Accessories • Power connectors Chapter 6 • Accessories The functionality of the following accessories has been tested and approved by B&R in connection with this device. Nevertheless, there may be possible limitations with regard to operation with other individual components as part of the complete system.
  • Page 133 Accessories • Power connectors Model number 0TB103.9 0TB103.91 Connection cross section AWG wire 26 to 14 AWG 26 to 12 AWG Wire end sleeves with plastic covering 0.20 to 1.50 mm² Solid wires 0.20 to 2.50 mm² Fine strand wires 0.20 to 1.50 mm²...

  • Page 134: Terminal Block Ready Relay

    Accessories • Terminal block ready relay 2 Terminal block ready relay 2.1 0TB2104.8000 2.1.1 General information This 1-row, 4-pin TB2104 terminal block is used for ready relay 5AC901.IRDY-00. 2.1.2 Order data Model number Short description Figure Terminal blocks 0TB2104.8000 Connector 24 VDC - 4-pin female - Screw clamp terminal block 2.5 mm²...

  • Page 135: Replacement Cmos Batteries

    Accessories • Replacement CMOS batteries 3 Replacement CMOS batteries 3.1 0AC201.91 / 4A0006.00-000 3.1.1 General information This lithium battery is needed to store BIOS CMOS data and power the real-time clock (RTC). The battery is subject to wear and must be replaced when the battery power is low (state "Bad"). 3.1.2 Order data Model number Short description...

  • Page 136: Usb Flash Drives

    Accessories • USB flash drives 4 USB flash drives 4.1 5MMUSB.xxxx-01 4.1.1 General information USB flash drives are easily exchangeable data storage devices. Because of their high-speed data transfer (USB 2.0), USB flash drives are ideal for use as portable storage media. Without additional drivers ("hot plugging", except in Windows 98SE), the USB flash drive is immediately registered as a drive for reading and writing data.

  • Page 137: Temperature/Humidity Diagram

    Accessories • USB flash drives Model number 5MMUSB.2048-01 5MMUSB.4096-01 Support Operating systems Windows 7 Windows XP Professional Windows XP Embedded Windows ME Windows 2000 Windows CE 5.0 Windows CE 4.2 Electrical characteristics Current consumption Max. 500 μA in sleep mode, max. 120 mA read/write Environmental conditions Temperature Operation...

  • Page 138: 5Mmusb.032G-02

    Accessories • USB flash drives 4.2 5MMUSB.032G-02 4.2.1 General information USB flash drives are easily exchangeable data storage devices. Because of their high-speed data transfer (USB 3.0), USB flash drives are ideal for use as portable storage media. Without additional drivers ("hot plugging", except in Windows 98SE), the USB flash drive is immediately registered as a drive for reading and writing data.

  • Page 139: Temperature/Humidity Diagram

    Accessories • USB flash drives Model number 5MMUSB.032G-02 Relative humidity Operation 10 to 95%, non-condensing Storage 10 to 95%, non-condensing Transport 10 to 95%, non-condensing Vibration Operation 7 to 2000 Hz: 20 g Storage 7 to 2000 Hz: 20 g Transport 7 to 2000 Hz: 20 g Shock...

  • Page 140: Cables

    Accessories • Cables 5 Cables 5.1 SDL3/SDL4 cables 5.1.1 5CASD3.xxxx-00 5.1.1.1 General information 5CASD3.xxxx-00 SDL3/SLD4 cables are designed to transfer SDL3/SDL4 data and simplify cable installation. The RJ45 connector allows these cables to be connected in very narrow spaces, for example in swing arm shafts. Caution! The cable is only permitted to be connected or disconnected when the power is switched off.
  • Page 141 Accessories • Cables Model number 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 0030-00 0050-00 0100-00 0150-00 0200-00 0300-00 0500-00 1000-00 Wave impedance 100 ±5 Ω (at 100 MHz) Transfer properties Category 6A / Class EA up to 500 MHz per ISO/IEC Category 7 / Class F up to 600 MHz 11801 (EN 50173-1), ISO/IEC 24702 (EN 50173-3) per ISO/IEC 11801 (EN 50173-1),...
  • Page 142 Accessories • Cables 5.1.1.6 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. Pinout per TIA/EIA 568A Shield White (green)

  • Page 143: Sdl Cables

    Accessories • Cables 5.2 SDL cables 5.2.1 5CASDL.0xxx-00 5.2.1.1 General information 5CASDL.0xxx-00 SDL cables are designed for use in fixed installations. 5CASDL.0xxx-03 SDL flex cables are required for flexible installations (e.g. swing arm systems). Caution! The cable is only permitted to be connected or disconnected when the power is switched off. 5.2.1.2 Order data Model number Short description...
  • Page 144 Accessories • Cables Model number 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 0008-00 0018-00 0050-00 0100-00 0150-00 0200-00 0250-00 0300-00 Insulation resistance Min. 10 MΩ/km Operating conditions Degree of pollution in accordance with Pollution degree 2 EN 61131 Mechanical characteristics Dimensions Length 0.8 m...
  • Page 145 Accessories • Cables 5.2.1.6 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. DVI (24+1), male DVI (24+1), male Pinout...

  • Page 146: Sdl Cables With 45° Male Connector

    Accessories • Cables 5.3 SDL cables with 45° male connector 5.3.1 5CASDL.0xxx-01 5.3.1.1 General information 5CASDL.0xxx-01 SDL cables with 45° connector are designed for use in fixed installations. Caution! The cable is only permitted to be connected or disconnected when the power is switched off. 5.3.1.2 Order data Model number Short description...
  • Page 147 Accessories • Cables Model number 5CASDL.0018-01 5CASDL.0050-01 5CASDL.0100-01 5CASDL.0150-01 Bend radius Fixed installation ≥5x cable diameter (male connector - ferrite bead and ferrite bead - ferrite bead) Flexibility Limited flexibility, valid for ferrite bead - ferrite bead (tested 100 cycles with 5x cable diameter, 20 cycles/minute) Weight Approx.
  • Page 148 Accessories • Cables 5.3.1.6 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. DVI (24+1), male DVI (24+1), male Pinout...

  • Page 149: Sdl Flex Cables

    Accessories • Cables 5.4 SDL flex cables 5.4.1 5CASDL.0xxx-03 5.4.1.1 General information 5CASDL.0xxx-03 SDL flex cables are designed for use in both fixed and flexible installations (e.g. swing arm systems). Caution! The cable is only permitted to be connected or disconnected when the power is switched off. 5.4.1.2 Order data Model number Short description...
  • Page 150 Accessories • Cables Model number 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 5CASDL. 0018-03 0050-03 0100-03 0150-03 0200-03 0250-03 0300-03 Test voltage Wire/Wire 1 kV Wire/Shield 0.5 kV Wave impedance 100 ±10 Ω Conductor resistance 24 AWG ≤95 Ω/km 26 AWG ≤145 Ω/km Insulation resistance >200 MΩ/km...
  • Page 151 Accessories • Cables 5.4.1.5 Dimensions 36.5 ±10 37.5 ±2.5 Length Figure 46: 5CASDL.0xxx-03 - Dimensions 5.4.1.6 Construction Element Assignment Cross section TMDS data 1 TMDS data 0 26 AWG TMDS data 2 TMDS data 1 26 AWG TMDS data 0 TMDS data 2 26 AWG TMDS cycle...
  • Page 152 Accessories • Cables DVI (24+1), male DVI (24+1), male Pinout DVI (24+1), male DVI (24+1), male TMDS clock - TMDS clock - TMDS clock + TMDS clock + TMDS clock shield TMDS clock shield XUSB1+ XUSB1+ XUSB1- XUSB1- TMDS data 0 / XUSB1 shield TMDS data 0 / XUSB1 shield TMDS data 0+ TMDS data 0+...

  • Page 153: Sdl Flex Cables With Extender

    Accessories • Cables 5.5 SDL flex cables with extender 5.5.1 5CASDL.0xx0-13 5.5.1.1 General information 5CASDL.0xx0-13 SDL flex cables with extender are designed for use in both fixed and flexible installations (e.g. swing arm systems). Caution! The cable is only permitted to be connected or disconnected when the power is switched off. 5.5.1.2 Order data Model number Short description...
  • Page 154 Accessories • Cables Model number 5CASDL.0300-13 5CASDL.0400-13 5CASDL.0430-13 Operating conditions EN 61131 pollution degree Pollution degree 2 Approbation UL AWM 20236 80°C 30 V Flame-retardant Per UL 758 (cable vertical flame test) Oil and hydrolysis resistance Per VDE 0282-10 Environmental conditions Temperature Storage -20 to 60°C...
  • Page 155 Accessories • Cables 5.5.1.6 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. DVI (24+1), male DVI (24+1), male Extender unit...

  • Page 156: Dvi Cables

    Accessories • Cables 5.6 DVI cables 5.6.1 5CADVI.0xxx-00 5.6.1.1 General information 5CADVI.0xxx-00 DVI cables are designed for use in fixed installations. Caution! The cable is only permitted to be connected or disconnected when the power is switched off. 5.6.1.2 Order data Model number Short description Figure...
  • Page 157 Accessories • Cables 5.6.1.4 Bend radius specifications Ferrite bead Male connector Bend radius Bend radius Male connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead Figure 52: Bend radius specifications 5.6.1.5 Dimensions 25 ±5 40 ±1 Length Figure 53: 5CADVI.0xxx-00 - Dimensions Automation PC 3100 user's manual V0.60...
  • Page 158 Accessories • Cables 5.6.1.6 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. DVI-D (24+1), male DVI-D (24+1), male Pinout...

  • Page 159: Rs232 Cables

    Accessories • Cables 5.7 RS232 cables 5.7.1 9A0014.xx 5.7.1.1 General information RS232 cables are used as extension cables between two RS232 interfaces. 5.7.1.2 Order data Model number Short description Figure RS232 cables 9A0014.02 RS232 extension cable for operation of a remote display unit with touch screen, 1.8 m 9A0014.05 RS232 extension cable for operation of a remote display unit...
  • Page 160 Accessories • Cables 5.7.1.4 Cable pinout Warning! If a field-assembled cable is desired, it must be wired according to this pinout. If a field-assembled cable is used, B&R cannot make any guarantee as to its functionality. Functionality is only ensured with cables provided by B&R. DSUB (9-pin), male DSUB (9-pin), female Pinout...

  • Page 161: Usb Cables

    Accessories • Cables 5.8 USB cables 5.8.1 5CAUSB.00xx-00 5.8.1.1 General information USB cables are designed for a USB 2.0 transfer rate. 5.8.1.2 Order data Model number Short description Figure USB cables 5CAUSB.0018-00 USB 2.0 connection cable - Type A - type B connector - 1.8 m 5CAUSB.0050-00 USB 2.0 connection cable - Type A - type B connector - 5 m Table 152: 5CAUSB.0018-00, 5CAUSB.0050-00 - Order data...
  • Page 162 Accessories • Cables Pinout USB type A, male USB type B, male Jacket Jacket Figure 56: 5CAUSB.00xx-00 USB cables - Pinout Automation PC 3100 user's manual V0.60...

  • Page 163: Chapter 7 Servicing And Maintenance

    Servicing and maintenance • Repairs, complaints and replacement parts Chapter 7 • Servicing and maintenance This chapter describes the servicing/maintenance work that is possible to be carried out by a trained and qualified end user. 1 Installing and connecting the UPS battery unit Information: For information about installing the UPS IF option, see section "Installing interface options"...
  • Page 164 Servicing and maintenance • Repairs, complaints and replacement parts To process a repair/complaint, please create a repair order or complaint using the B&R Material Return Portal on the B&R website at www.br-automation.com. Automation PC 3100 user's manual V0.60...

  • Page 165: Maintenance Controller Extended (Mtcx)

    Appendix A • Abbreviations Appendix A 1 Maintenance Controller Extended (MTCX) The MTCX controller (FPGA processor) is located on the mainboard (component of every system unit) of the APC3100 and PPC3100 device. MTCX The MTCX is responsible for the following monitoring and control functions: •...
  • Page 166 Figure index Figure 1: APC3100 configuration......................15 Figure 2: Automation PC 3100 with rear mounting plate - Dimensions..........20 Figure 3: Automation PC 3100 - Spacing for air circulation..............21 Figure 4: Automation PC 3100 - Position of temperature sensors............26 Figure 5: Device interfaces - Overview without installed interface options...........
  • Page 167 Figure index Figure 54: 5CADVI.0xxx-00 - Pinout..................... 158 Figure 55: 9A0014.xx RS232 cables - Pinout ..................160 Figure 56: 5CAUSB.00xx-00 USB cables - Pinout................162 Figure 57: Connecting the UPS cable to the battery................163 Automation PC 3100 user's manual V0.60...
  • Page 168 Table index Table 1: Environmentally friendly disposal....................10 Table 2: Organization of safety notices..................... 10 Table 3: Range of nominal sizes....................... 10 Table 4: System units, CFast cards, interface options - Weight............... 22 Table 5: Ambient temperature during operation..................23 Table 6: Ambient temperature during operation..................
  • Page 169 Table index Table 55: 5ACCLI02.SD40-000 - Technical data..................58 Table 56: SDL4 interface..........................59 Table 57: SDL4 LEDs..........................59 Table 58: 5AC901.I485-00 - Order data...................... 60 Table 59: 5AC901.I485-00 - Technical data....................60 Table 60: COM - Pinout..........................61 Table 61: I/O address and IRQ........................
  • Page 170 Table index Table 112: 5AC901.BUPS-01 - Order data....................93 Table 113: 5AC901.BUPS-01 - Technical data..................... 93 Table 114: 5CAUPS.0005-01, 5CAUPS.0010-01, 5CAUPS.0013-01, 5CAUPS.0030-01 - Order data..97 Table 115: 5CAUPS.0005-01, 5CAUPS.0010-01, 5CAUPS.0013-01, 5CAUPS.0030-01 - Technical data...97 Table 116: 5ACCFF01.0000-000, 5ACCFF01.0000-001, 5ACCFF01.0000-002 - Order data...... 99 Table 117: 5ACCFF01.0000-000, 5ACCFF01.0000-001, 5ACCFF01.0000-002 - Technical data....
  • Page 171 Model number index 0AC201.91................................135 0TB103.9................................132 0TB103.91................................132 0TB2104.8000..............................134 4A0006.00-000..............................135 5AC901.BUPS-00..............................89 5AC901.BUPS-01..............................93 5AC901.I485-00..............................60 5AC901.ICAN-00..............................64 5AC901.ICAN-01..............................67 5AC901.IETH-00..............................82 5AC901.IHDA-00..............................70 5AC901.IPLK-00..............................74 5AC901.IRDY-00..............................78 5AC901.ISIO-00..............................80 5AC901.ISRM-00..............................72 5AC901.IUPS-00..............................85 5AC901.IUPS-01..............................87 5ACCBC01.0000-000............................100 5ACCBC01.0000-001............................100 5ACCFF01.0000-000............................. 99 5ACCFF01.0000-001............................. 99 5ACCFF01.0000-002............................. 99 5ACCLI02.DPO0-000............................. 53 5ACCLI02.SD40-000..............................58 5ACCLI02.SDL0-000..............................55 5APC3100.KBU0-000............................
  • Page 172 Model number index 5CASDL.0430-13..............................153 5CAUPS.0005-01..............................97 5CAUPS.0010-01..............................97 5CAUPS.0013-01..............................97 5CAUPS.0030-01..............................97 5CAUSB.0018-00..............................161 5CAUSB.0050-00..............................161 5CFAST.016G-00..............................47 5CFAST.032G-00..............................47 5CFAST.032G-10..............................50 5CFAST.064G-10..............................50 5CFAST.128G-10..............................50 5CFAST.2048-00..............................47 5CFAST.256G-10..............................50 5CFAST.4096-00..............................47 5CFAST.8192-00..............................47 5MMDDR.016G-04..............................44 5MMDDR.4096-04..............................44 5MMDDR.8192-04..............................44 5MMUSB.032G-02............................... 138 5MMUSB.2048-01..............................
  • Page 173 Index Accessories................................. 132 ADI..................................113 .NET SDK..............................118 Development Kit............................116 ADI Control Center............................... 83 Air circulation clearance values........................... 21 B&R Automation Device Interface........................113 B&R Control Center............................113 B&R KCF Editor..............................122 B&R Key Editor..............................120 Battery unit................................89 Bend radius................................
  • Page 174 Index Drilling template 5AC901.BUPS-00............................91 5AC901.BUPS-01............................95 Dual-channel memory............................44 DVI cables................................156 DVI mode With multi-touch Automation Panel......................... 18 DVI operation................................ 18 With single-touch Automation Panel....................... 18 DVI transfer............................39, 57, 39, 57 Dynamic wear leveling............................45 EAC..................................125 Electrical characteristics............................
  • Page 175 Index KC..................................125 KCF Editor................................122 Key covers................................100 Key Editor................................120 LED..................................36 LED "Disk"................................36 LED "Link"................................36 LED "Run"................................36 LED "Status/Error"..............................75 LEDs..................................59 LED status indicators............................36 Main memory................................ 44 Mechanical characteristics............................ 20 MIC, Line IN, Line OUT............................71 Power calculation............................
  • Page 176 Index S.M.A.R.T................................25 Safety guidelines.............................. 8, 10 Environmental conditions..........................9 Environmentally friendly disposal........................10 Installation................................9 Intended use..............................8 Operation................................9 Organization..............................10 Policies and procedures............................ 8 Protection against electrostatic discharge......................8 Separation of materials........................... 10 Transport and storage............................9 Sample programs...............................
  • Page 177 Index Vibration................................. 27, 27 Video signal............................38, 54, 55, 59 Weight................................22, 22 Wiring.................................. 104 Automation PC 3100 user's manual V0.60...

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