CITROEN DS 19 Repair Manual page 42

DS 19 OPERATION No. DS 100-2 : Stripping and assembling an engine-gearbox assembly for replacement of the engine
STRIPPING AND ASSEMBLING (for replacement of the engine).
Stripping.
1 Place the engine gearbox assembly on the stand Z497-T
2 Disengage the high pressure pump feed pipe from its attachment plate on the water tube.
Remove the radiator tie-rod and remove the radiator.
Remove the driving belts from the dynamo and water pump. Remove the dynamo tie-rod.
Remove the dynamo. Remove the rear fixing screw. Unscrew the front screw
3 Disconnect the high pressure pump tie-rod from the water pump
4 Remove the starter motor cable
5 Disconnect the feed pipe from the clutch cylinder (spanner 2219-T or 2221-T,
Disconnect the gearbox from the engine (spanners 1677-T,
72, fig. 1). Pass the spanner through the holes of the driving pulley.
Leave the gearbox on the truck
IMPORTANT NOTE - Do not roll the gearbox on the brake discs
6 To strip the engine :
a) Drain the engine (oil) 21 mm box spanner
b) Remove the air cleaner and tube assembly
c) Remove the carburettor (spanner 1623-T,
d) Remove the petrol pump
e) Remove the water and heater pipe assembly, right side
f) Remove the inlet manifold. Remove the oil dipstick to allow the removal of the manifold
g) Remove the contact breaker, its plate and return spring
h) Remove the crankcase breather
1) Remove the plates fixing the exhaust manifold shield
j) Remove the starter motor
k) Remove the sparking plugs (spanner 1603-T,
l) Remove the fan
m) Remove the low pressure pump feed pipe (spanner 2220-T, see P1. 72, fig. 4)
n) Remove the gearbox dowel pins from the engine crankcase.
(see Pl. 19)
see P1. 65, fig. 4
see P1. 16, fig. 2)
see P1. 16, fig. 7)
see Pl. 72, fig. 4).
and spanner 2431-T, see Pl.
40
TOOLS
Stand 2497-T
8-12-14 box spanners
12-14 mm spanners
12mm box spanner
14mm box spanner
Spanners 1677-T, 2431-T,
2219-T or 2221-T.
Rubber protectors
12-17 mm box spanners
Spanner 1623-T
14 mm spanner or
spanner 1621-T
8 mm box spanner
12mm box spanner
12mm ring spanner
12 mm box spanner
12mm box spanner
17mm spanner
14mm box spanner
Spanner 1603-T
12mm spanner
Spanner 2220-T or
14 mm spanner