Holland FWS1 Series Owner's Manual
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Holland FWS1 Series Owner's Manual

Fifth wheel
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Owner's Manual
FWS1 and FWS2 Series Fifth Wheels
Operation, Maintenance and
Troubleshooting Procedures
FWS1 Assembly Series
XA-S1 Top Plate Series
FWS2 Assembly Series
XA-S2 Top Plate Series
XL-FW10054UM-en-US Rev C

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Summary of Contents for Holland FWS1 Series

  • Page 1 Owner’s Manual FWS1 and FWS2 Series Fifth Wheels Operation, Maintenance and Troubleshooting Procedures FWS1 Assembly Series  XA-S1 Top Plate Series  FWS2 Assembly Series  XA-S2 Top Plate Series  XL-FW10054UM-en-US Rev C...

  • Page 3: Table Of Contents

    XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 4: Section 1 - Model Identification

    MAINTAIN & OPERATE THIS PRODUCT COULD RESULT IN TRACTOR TRAILER SEPARATION CAUSING SERIOUS INJURY OR DEATH. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 5: Section 2 - General Safety Instructions

    Internet at www.safholland.us. Internet at www.safholland.us) for proper installation procedures. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 6: Section 3 - Fifth Wheel Intended Use

    SAF-HOLLAND publication XL-FW10008BM-en-US available on the Internet at www.safholland.us. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 7: Section 6 - Coupling Procedures

    LOCKS ARE OPEN LOCKS ARE CLOSED Figure 5 Figure 6 TRAILER (TOP) KINGPIN XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 8: Operation Instructions

    NO GAP! c. Lock securely closed behind jaw. LOCK XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 9: Section 7 - Uncoupling Procedures

    4. Set tractor brakes. 5. Chock trailer wheels. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 10: Section 8 - Positioning Sliding Fifth Wheels

    This OEM design. will allow fifth wheel to slide easier. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 11: Section 9 - Fifth Wheel Maintenance

    XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 12: Section 10 - Top Plate Removal

    Thoroughly clean the locking mechanism  every six (6) months or 60,000 miles. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 13 XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 14: Section 12 - Slide Base Lubrication

    2-3 times to work air tool oil into cylinder and onto piston and verify proper operation. SUPPLY FITTING XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 15: Section 13 - Fifth Wheel Adjustment

    (Figure 29). XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 16 (fourth) position, then the fifth wheel should be rebuilt using rebuild kit RK-FWS-A-L. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 17: Section 14 - Pocket Insert Inspection

    The bracket pads or shoes are severely  chipped, cracked or gouged. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 18: Section 15 - Top Plate Installation

    (Figure 36). Torque retention bolts not to exceed 60 ft.-lbs. BRACKET PIN XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 19: Section 16 - Troubleshooting

    Refer to HOLLAND Service Bulletin XL-SB004-01 for lube plate warnings. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 20: Troubleshooting

    Check upper coupler for flatness and replace, if necessary. Refer to HOLLAND Service Bulletin XL-SB020. XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

  • Page 21: Section 17 - Rebuild And Replacement Kits

    Release Handle Replacement Kit RK-10990 Air Cylinder Replacement Kit RK-10999 Pocket Inserts-Pair RK-PKT-2 XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 22 Notes XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 23 Notes XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 24 From fifth wheel rebuild kits to suspension bushing repair kits, SAF-HOLLAND Original Parts are the same quality components used in the original component assembly. SAF-HOLLAND Original Parts are tested and designed to provide maximum performance and durability. Will-fits, look-alikes or, worse yet, counterfeit parts will only limit the performance potential and could possibly void SAF-HOLLAND’s warranty.

This manual is also suitable for:

Xa-s1 seriesXa-s2 seriesFws2 series

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