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Related Manuals for Maxon BIKEDRIVE MX25
Summary of Contents for Maxon BIKEDRIVE MX25
- Page 1 USER MANUAL Edition 2018-03 Document ID rel7971...
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Page 2: Table Of Contents
USE THIS PRODUCT IF YOU ARE IN GOOD PHYSICAL HEALTH. NEVER ACT IN A CARELESS MANNER WHEN USING THIS PRODUCT. YOU ARE RESPONSIBLE FOR YOUR SAFETY AND THE SAFETY OF OTHERS AROUND YOU WHEN USING THIS PRODUCT! maxon BIKEDRIVE | User Manual | rel7971... -
Page 3: Operation
Indicates an important aspect. Ignoring can cause damage to components! In illustrations, only the “eye” will be displayed. Indicates an important aspect or gives important additional information. OPERATION Components Figure 1 maxon BIKEDRIVE — Components maxon BIKEDRIVE | User Manual | rel7971... -
Page 4: Legal Regulations
While pedaling in the highest support level «Power3», you can continue turning the PowerGrip to get extra short-term performance and torque. Pushing aid If you activate «Boost» without pedaling, the motor will support you while push- ing the bike. maxon BIKEDRIVE | User Manual | rel7971... -
Page 5: Handling
Following a support level change and while riding, the LEDs will show the remaining battery level (“Charging Level” on page 8). The system status is continuously displayed with LED A (“Status Indicator” on page 8). Figure 2 PowerGrip maxon BIKEDRIVE | User Manual | rel7971... -
Page 6: Battery
To display the battery charge level at anytime during your ride, press the main switch. Turn off To turn off the battery, press the main switch until the LED display goes off. This takes about 3 seconds. This takes about 3 seconds. maxon BIKEDRIVE | User Manual | rel7971... -
Page 7: Displays
The PowerGrip engages in the selected position. Power3 Turning towards you from the level «Power3» switches to level «Boost». Boost The PowerGrip does not engage in this position and bounces back to level «Power3» when released. maxon BIKEDRIVE | User Manual | rel7971... -
Page 8: Before The Ride
Slide battery into battery rail, let it click into place, and lock it. Remove key. Turn PowerGrip in neutral position «Zero». Turn on main switch on battery. After successful initialization you are good to go. Bear in mind the safety notes on page 5! maxon BIKEDRIVE | User Manual | rel7971... -
Page 9: Riding The Bike
What happens now? Just keep on going! Depending on driving behavior, topography or usage of «Boost», heating of motor or battery will possibly further increase and will, eventually, lead to the status indication «System warm». maxon BIKEDRIVE | User Manual | rel7971... -
Page 10: Battery Capacity
Shutdown The BIKEDRIVE switches off completely after approximately 15 minutes without power output. To recommence the motorized ride, restart the BIKEDRIVE (“Before the Ride” on page 8). maxon BIKEDRIVE | User Manual | rel7971... -
Page 11: After The Ride
Carriage on board passenger aircraft is not per- mitted. Note that all BIKEDRIVE batteries have a capacity of more than 100 Wh. Check with your airline or your travel agent on means of transportation before scheduling a flight. maxon BIKEDRIVE | User Manual | rel7971... - Page 12 After the Ride • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE | User Manual | rel7971...
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Page 13: Maintenance
• Do not connect the damaged battery to the battery charger! • Discard the damaged battery in no case with normal household waste but only to the appropriate official collection site or via your specialized dealer! maxon BIKEDRIVE | User Manual | rel7971... - Page 14 LEDs on the battery go out. • The amber battery charger LED indicates that the battery charger is connected to the battery. The LED lights up for the entire duration and after completion of the charging process. maxon BIKEDRIVE | User Manual | rel7971...
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Page 15: Storage Of The Battery
Then discharge to approximately 60% for storage: (corresponds to approximately 3 of 5 battery LEDs). Every 6 months Check the charge periodically and, if necessary, charge anew and discharge it to 60%. Table 2 Maintenance Plan maxon BIKEDRIVE | User Manual | rel7971... -
Page 16: Replacing The Rear Brake Disc
During disassembly, exposed parts can easily be damaged. Exercise caution. 1) Disconnect motor plug from Power Cable. 2) Dismantle rear wheel. Remove cover 3) Loosen and remove screws (A). 4) Carefully pull off cover (B). maxon BIKEDRIVE | User Manual | rel7971... - Page 17 Put over cable and plug and remove. 8) Loosen and remove screws (H). Remove brake disc 9) Remove spacer plate (G). 10) Carefully pull off brake disc. maxon BIKEDRIVE | User Manual | rel7971...
- Page 18 IMPORTANT • During reassembly, parts can easily be damaged. Exercise caution. • To attach the brake disc, use only the maxon «Brake Screw Kit TX25», the originally used, or as to below specified screws. • The screws must not axially touch the bottom of the tap. Wrong or too long screws lead to permanent damage of the motor.
- Page 19 It must not protrude nor be pinched in the separating Mount cover pane. 14) Mount screws (A) and lightly tighten. 15) Check cover for correct fit. 16) Tighten screws crosswise until parts fully contact. maxon BIKEDRIVE | User Manual | rel7971...
- Page 20 19) Check condition of scratch guard (illustration, circle), replace if necessary. Mount stop- 20) Turn motor against direction per sleeve of travel until torque lever strikes against frame from below. 21) Tighten axle. maxon BIKEDRIVE | User Manual | rel7971...
- Page 21 25) Fasten Power Cable (but not the motor plug!) to the frame using cable ties. 26) Fasten motor cable to the frame using «Power Cable Strip». maxon BIKEDRIVE | User Manual | rel7971...
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Page 22: Cleaning The Powergrip
4) Insert «PowerGrip Service Tool» up to the stop (approx- imately 1 mm deep) and hold in this position. maxon BIKEDRIVE | User Manual | rel7971... - Page 23 4) Slightly twist both parts against one another. Check proper 5) Check that twist grip rotates function smoothly and that all snap-in positions engage easily. maxon BIKEDRIVE | User Manual | rel7971...
- Page 24 5) Cautiously tighten mounting screws on PowerGrip (and PowerGrip handlebar grip, if any). and handle- bar grip IMPORTANT The PowerGrip must rotate freely and must automatically bounce back when «Boost» is released. maxon BIKEDRIVE | User Manual | rel7971...
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Page 25: Spare Parts
• It is not permitted to mount a motor «MX25» or «MXUrban» into a Boost dropout. • It is not permitted to mount the motor «MX25B» into a standard dropout. maxon BIKEDRIVE | User Manual | rel7971... - Page 26 Maintenance Care & Maintenance 2.1.6.1 Compatibility Table MX25 (Table 3) (Table 3) Figure 6 MX25 | Compatibility of Parts maxon BIKEDRIVE | User Manual | rel7971...
- Page 27 Maintenance Care & Maintenance MX25B (Table 3) (Table 3) Figure 7 MX25B | Compatibility of Parts maxon BIKEDRIVE | User Manual | rel7971...
- Page 28 Maintenance Care & Maintenance RBAN (Table 3) (Table 3) Figure 8 MXUrban | Compatibility of Parts maxon BIKEDRIVE | User Manual | rel7971...
- Page 29 QR 135/10 — QR 141/10 | Min/Max Frame Dimensions [mm] 2.1.6.2 Spare Parts List Order Designation number BX360 ONE 605854 BX500 ONE 582666 Battery Baseplate 515431 Baseplate Plug Cover 535177 MX25-SG-AD-CH500 805005 Motors MX25B-SG-AD-CH500 805008 MXUrban-SG-AD-CH600 623940 Continued on next page maxon BIKEDRIVE | User Manual | rel7971...
- Page 30 • Motor: as listed above • Rim: DT Swiss 533d 29", black • Spokes: DT Alpine III Ø2.0/1.8/2.34 mm, black, dual crossed • Spoke nipples: DT Pro Lock Squorx Pro Head, brass Continued on next page maxon BIKEDRIVE | User Manual | rel7971...
- Page 31 TA-142/148 X-12 573907 HG End Cap Kit 135/141 550001 HG End Cap Kit 142/148 580001 End caps XD End Cap Kit 135/141 550002 XD End Cap Kit 142/148 580002 Continued on next page maxon BIKEDRIVE | User Manual | rel7971...
- Page 32 521040 Control Cable Extension 2000 mm 578187 Accessories Freewheel Kit HG 518374 Freewheel Kit XD 540562 Power Cable Strip 527842 PowerGrip Service Tool 533408 Allen wrench SW 1.27 573138 Table 4 Spare Parts maxon BIKEDRIVE | User Manual | rel7971...
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Page 33: Troubleshooting
If the ambient temperature is within the charging temperature, you do not need to do anything. Charging will continue automatically as soon as the battery temperature is within the permitted charging temperature. maxon BIKEDRIVE | User Manual | rel7971... -
Page 34: Disposal
Dispose disused components only via official collection sites, point of sale, or your BIKEDRIVE dealer! The sales price includes a prepaid disposal fee allowing you to let dispose of and recycle disused components free of charge. maxon BIKEDRIVE | User Manual | rel7971... -
Page 35: Technical Data
Operating temperature −20…+50 °C conditions Storage temperature −20…+60 °C * according to UNECE regulation No. 85 electronically limited depending on battery voltage Table 5 Motor MX25 / MX25B / MXUrban | Technical Data maxon BIKEDRIVE | User Manual | rel7971... - Page 36 Technical Data depending on end cap version Figure 10 Motor MX25 | Dimensions [mm] depending on end cap version Figure 11 Motor MX25B | Dimensions [mm] maxon BIKEDRIVE | User Manual | rel7971...
- Page 37 Technical Data depending on end cap version Figure 12 Motor MXUrban | Dimensions [mm] maxon BIKEDRIVE | User Manual | rel7971...
- Page 38 0…+30 °C * with increased charging temperature up to approx. 5.5 h Table 6 Battery BX360 ONE / BX500 ONE | Technical Data Figure 13 Battery BX360 ONE / BX500 ONE | Dimensions [mm] maxon BIKEDRIVE | User Manual | rel7971...
- Page 39 Table 7 Baseplate | Technical Data Figure 14 Baseplate | Dimensions [mm] PowerGrip PowerGrip Type Electronic throttle grip Weight 56 g Table 8 PowerGrip | Technical Data Figure 15 PowerGrip | Dimensions [mm] maxon BIKEDRIVE | User Manual | rel7971...
- Page 40 189x90x65 mm Operating temperature −10…+40 °C Environmental Storage temperature: −20…+65 °C conditions Humidity 5…65% (non-condensing) Indoor use only Table 9 Power Charger IV | Technical Data Figure 16 Power Charger IV | Dimensions [mm] maxon BIKEDRIVE | User Manual | rel7971...
- Page 41 85 g Control Cable (L=700 mm) 15 g Control Cable Extension 170 mm Cables Control Cable 7.5 g Extension 250 mm Control Cable 56 g Extension 2000 mm Table 10 Accessories | Technical Data maxon BIKEDRIVE | User Manual | rel7971...
- Page 42 Technical Data • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon BIKEDRIVE | User Manual | rel7971...
- Page 43 3 influencing factors (battery charge) 10 inspection, periodic 15 technical data 35 theft protection 6 labeling 3 tools 32 legal regulations 4 transport 11 legislation 4 troubleshooting 33 lock 6 turn off 6 maxon BIKEDRIVE | User Manual | rel7971...
- Page 44 The mentioned trademarks belong to their respective owners and are pro- tected under intellectual property rights. © 2018 maxon advanced robotics & systems. All rights reserved. Subject to change without prior notice. maxon BIKEDRIVE | User Manual | Edition 2018-03 | Document ID rel7971 maxon advanced robotics &...
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