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TOPP C160 Installation And User Instructions Manual

Chain actuator for window automation
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C160
INSTALLATION AND USE INSTRUCTIONS
C160
CHAIN ACTUATOR FOR
C160RWA
WINDOW AUTOMATION
original instructions
COD. 0P5296
VER.0.0
REV.07.18
BEFORE INSTALLING AND USING THE ACTUATOR, IT IS
COMPULSORY FOR THE INSTALLER AND THE USER TO READ
AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.
THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR
AND MUST BE PRESERVED FOR FUTURE REFERENCE
UNTIL DEMOLITION OF THE SAME.

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  • Page 1 C160 INSTALLATION AND USE INSTRUCTIONS C160 CHAIN ACTUATOR FOR C160RWA WINDOW AUTOMATION original instructions COD. 0P5296 VER.0.0 REV.07.18 BEFORE INSTALLING AND USING THE ACTUATOR, IT IS COMPULSORY FOR THE INSTALLER AND THE USER TO READ AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.

  • Page 3: Table Of Contents

    C160 C160 INDICE INDEX 1- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINE..pag.04 2- GENERAL REMARKS 2.1- General Instructions ....................pag.05 2.2- Installer and user....................pag.05 2.3- Technical assistance....................pag.05 2.4- Reserved rights ....................pag.05 2.5- Description of personnel ..................pag.05 3- TECHNICAL DESCRIPTION 3.1- Actuator Denomination - Dimensions - Technical data..........pag.06 3.2- Formulas for the calculation of thrust and tractive force........pag.08...

  • Page 4: 1- Ec Declaration Of Incorporation Of Partly Completed Machine

    RWA CHAIN ACTUATOR FOR WINDOW AUTOMATION Type: C160 Model: C160/230V - C160/24V RWA - C160/24V Double push point RWA the following essential requisites of the 2006/42/EC Machinery Directive (including all applicable amendments) have been applied and fulfilled: Enclosure I: 1.5.1; 1.5.2; 1.5.10; 1.5.11 that the relevant technical documentation is compiled in accordance with part B of Annex VII of the above mentioned Machinery Directive..

  • Page 5: 2- General Remarks

    C160 GENERAL REMARKS -2 2.1- GENERAL INSTRUCTIONS BEFORE INSTALLING AND USING THE ACTUATOR, IT IS COMPULSORY THAT THE INSTALLER AND THE USER CAREFULLY READ AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS. THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR AND MUST COMPULSORILY BE PRESERVED FOR FUTURE REFERENCE.

  • Page 6: 3- Technical Description

    C160 3- TECHNICAL DESCRIPTION 3.1- DENOMINATION – DIMENSIONS TECHNICAL DATA Stroke ) (m m ) TECHNICAL DATA C160 RWA 24V Single push point 1000 P o wer supply vo ltage 0,43 A 0,60 A 0,60 A A bso rbed current...

  • Page 7: Technical Data

    C160 TECHNICAL DESCRIPTION -3 TECHNICAL DATA Stroke ) (m m ) C160 RWA 24V Double push point C160 P o wer supply vo ltage Double push point A bso rbed current 0,75A stroke 360 A bso rbed po wer with lo ad...

  • Page 8: Formulas For The Calculation Of Thrust And Tractive Force

    • thrust and tractive force F (N) •type of service S2 (min) • idle translation speed (mm/s) • protection degree (IP) • “CE” marking • symbol of WEEE Directive 2002/96/CE • symbol of double insulation (only for mod. C160/230V) • serial number INSTALLATION AND USE INSTRUCTIONS...

  • Page 9: Package

    C160 TECHNICAL DESCRIPTION -3 3.6- PACKAGE Each package of the product (Fig. 2) contains: 1) Actuator equipped with power supply (Ref. A); 2) Window mounting brackets (depending on application) and screws for aluminum (Ref. B); 3) Actuator brackets (depending on application) and screws for aluminum (Ref. C);...
  • Page 10 C160 3- TECHNICAL DESCRIPTION Fig. Ref. Ref. AF TC Ø4.2x19 AF TC Ø4.2x19 AF TC Ø4.8x16 AF TC Ø4.8x16 Ref. AF TC Ø4.8x16 AF TC Ø4.8x16 AF TC Ø4.8x16 AF TC Ø4.8x16 AF TC Ø4.8x16 AF TC Ø4.8x16 AF TC Ø4.8x16 Ref.

  • Page 11: Components And Dimensioning

    C160 TECHNICAL DESCRIPTION -3 3.7- COMPONENTS AND DIMENSIONING Fig. 24.5 34.1 17.5 9.6 11.6 17.5 6.25 R2.75 77.5 26.5 34.5 44.5 26.5 26.5 26,5 44,5 44.5 44.5 32.9 40.7 26.9 35.7 INSTALLATION AND USE INSTRUCTIONS...

  • Page 12: Application

    C160 3- TECHNICAL DESCRIPTION 3.8- APPLICATION Minimun window frame height mm (1) stroke mm Fig. APPLICATION REF. Single Double 1000 push point push point TOP HUNG Sing. A1_1 Outward opening Pag. 20 SA,S1 SA,S2 TOP HUNG A1_2 Outward opening Pag. 34 Doub.

  • Page 13: General Instructions

    C160 TECHNICAL DESCRIPTION -3 Minimun window frame height mm (1) stroke mm Fig. APPLICATION REF. Single Double 1000 push point push point SIDE HUNG A5_1 Sing. 1000 Inward opening Pag. 31, 46 SB,S3 Doub. SG,S3,M2 Sing. SIDE HUNG A5_2 1000 Inward opening Pag.

  • Page 14: Safety Devices

    2) Enclosure with suitable protection degree; 3)Only for Mod. C160/230 V equipped with double insulation: Protection of passive type given by the use of components with double insulation, also called components of class II or with equivalent insulation. (It is forbidden to connect the actuators equipped with double insulation to the earth plant.

  • Page 15: General Instructions

    Perform the installation as described in Chapter 10 : DRAWINGS / INSTALLATION INSTRUCTIONS. 5.3- ELECTRIC CONNECTIONS THE CONNECTION OF MODEL C160/24V HAS TO BE CARRIED OUT WITH VERY LOW VOLTAGE SAFETY FEEDER PROTECTED AGAINST SHORT CIRCUIT. THE ELECTRIC CONNECTION OF THE ACTUATOR (PAR.11) CAN BE PERFORMED ONLY BY COMPETENT AND...

  • Page 16: Correct Assembly Of The Actuator On The Window Frame

    2) OPTIONAL: CONTROL AND FEEDING UNIT: TOPP microprocessor control units (e.g.: Mod. TF, etc.) controlling the single actuator or more than one actuator simultaneously by means of one or more manual pushbuttons, an infrared remote control or a 433 Mhz radio control.

  • Page 17: Emergency Procedures

    C160 INSTALLATION-5 5.6- EMERGENCY PROCEDURES Should it be necessary to close the window manually, due to power supply failure or mechanism block, follow these instructions: BEFORE PERFORMING ANY TYPE OF TRIPPING ON THE ACTUATOR AND ON THE WINDOW, IT IS COMPULSORY TO DISCONNECT THE POWER SUPPLY OF THE ACTUATOR AND TO PUT ON “0”...

  • Page 18: 6- Use And Operation

    This maintenance activity may be carried out either by TOPP, in accordance with a specific agreement made with the user, or by the installation technician or by other competent and qualified technical personnel in possession of all legal requirements.

  • Page 19: General Instructions

    IN CASE OF REPLACEMENT OF THE POWER SUPPLY CABLE, IT IS NECESSARY TO USE A CABLE TYPE HOS-VVF 3 x 0.75 FOR THE C160/230V AND TYPE Si HF Fg4G4 2 x 0.75 FOR THE C160/24V. THE REPLACEMENT CAN BE PERFORMED EXCLUSIVELY BY COMPETENT AND QUALIFIED TECHNICAL PERSONNEL MEETING THE PROFESSIONAL AND TECHNICAL REQUIREMENTS FORESEEN BY THE LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.

  • Page 20: 10- Drawings / Installation Instructions

    C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS 10.1- Actuator mounting on the frame TOP HUNG Stroke 360 A1_1 Outward opening Casement 24V - 230V Frame Overlap Standard SA,S1 L1=184.3 L2=183.7 24.5 TOP HUNG Stroke 600 A1_1 Outward opening Casement 24V - 230V...
  • Page 21 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 TOP HUNG Stroke 360 A1_1 Outward opening 24V - 230V Standard SA,S1 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. 14 Fig. Fig. 15 INSTALLATION 10) Perform a test of complete window frame opening and closing.
  • Page 22 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS TOP HUNG Stroke 600 SPORGERE A1_1 Outward opening 24V - 230V Standard SA,S2 Fig. 10 Fig. Fig. Fig. 12 Fig. Fig. 14 Fig. 13 Fig. Fig. 15 Tightening torque 2,3 Nm INSTALLATION 1)Open the package and extract the various components;.
  • Page 23 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 BOTTOM HUNG Stroke 360 Outward opening 24V - 230V Standard -RWA SA ,S1 24.5 L1=183.7 L2=184.3 Casement Frame Overlap BOTTOM HUNG Stroke 600- 1000 Outward opening 24V - 230V...
  • Page 24 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS BOTTOM HUNG Stroke 360 Outward opening 24V - 230V Standard - RWA SA ,S1 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. 14 Fig. Fig. 15 INSTALLATION V E R I F Y T H AT A F T E R T H E T I G H T E N I N G T H E 1) Open the package and extract the various components;...
  • Page 25 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 BOTTOM HUNG Stroke 600- 1000 Outward opening 24V - 230V Standard - RWA SA ,S2 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. Fig. 14 Fig. Fig. 15...
  • Page 26 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS BOTTOM HUNG Stroke 360 - 600 - 1000 Inward opening 24V - 230V Standard - RWA SB,S3 Stroke 360 23 23 Casement Frame Overlap Stroke 360 186.9 187.6 374.5 Stroke 600 500.5 Stroke 1000 640.5...
  • Page 27 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 BOTTOM HUNG Stroke 360 - 600 - 1000 Inward opening 24V - 230V Standard - RWA SB,S3 Fig. Fig. 10 Fig. 12 Fig. 13 Fig. 14 INSTALLATION V E R I F Y T H AT A F T E R T H E T I G H T E N I N G T H E 1)Open the package and extract the various components;...
  • Page 28 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS SIDE HUNG SIDE HUNG Stroke 360 - 600 - 1000 A4_1 A4_2 Outward opening Outward opening 24V - 230V Opening Opening Standard - RWA SA,S4 SA,S2 Casement Frame Overlap 183.7 184.3 10,6 12,4 Stroke 360...
  • Page 29 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 SIDE HUNG SIDE HUNG Stroke 360 - 600 - 1000 A4_1 A4_2 Outward opening Outward opening 24V - 230V Opening Opening Standard - RWA SA,S4 SA,S2 Fig. 10 Fig.
  • Page 30 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS INSTALLATION fully with a 2.5mm hex wrench (torque to 2,3 Nm); 1)Open the package and extract the various components; 8)Fig. 17- Place the actuator on the support SA inserting the 2)Fig. 10- With a pencil draw the centre line X of the window screw “V5”...
  • Page 31 C160 C160 DRAWINGS /INSTALLATION INSTRUCTIONS-10 USO E FUNZIONAMENTO -6 SIDE HUNG SIDE HUNG Stroke 360-600-1000 A5_1 A5_2 Inward opening Inward opening 24V - 230V Opening Opening Standard - RWA SB,S3 SB,S3 Stroke 360 Stroke 360 Stroke 600 - 1000 Stroke 600 - 1000 187.6...
  • Page 32 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS SIDE HUNG SIDE HUNG Stroke 360-600-1000 A5_2 A5_1 Inward opening Inward opening 24V - 230V Opening Opening Standard - RWA SB,S3 SB,S3 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. Fig. Fig. Fig.
  • Page 33 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 INSTALLATION VERIFY THAT AFTER THE TIGHTENING THE 1)Open the package and extract the various components; BRACKETS “SB” ADHERE TO THE ACTUATOR IN 2)Fig. 10- With a pencil draw the centre line Y of the window ORDER TO ASSURE A CORRECT APPLICATION.
  • Page 34 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS TOP HUNG Double Push point Stroke 360 Outward opening A1_2 A1_3 A1_4 SC, SD, SE, S1, M1 Standard 95.5 X1’ X2’ A1_2 95.5 26.5 44.5 A1_3 24.5 100.5 100.5 26,5 44,5 23.5 A1_4 Casement...
  • Page 35 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 TOP HUNG Double Push point Stroke 360 Outward opening A1_2 Standard SC, S1,M1 Fig. 10 Fig. 11 X2’ X2’ X1’ L / 2 L / 2 Fig. 13 Fig. 12 Fig.
  • Page 36 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS TOP HUNG Double Push point Stroke 360 Outward opening A1_3 Standard SD, S1, M1 Fig. 11 Fig. 10 X2’ X2’ X1’ L / 2 L / 2 Fig. 15 Fig. 14 Fig. 12 Fig. 13 6)Fig.
  • Page 37 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 TOP HUNG Double Push point Stroke 360 Outward opening A1_4 Standard SE, S1, M1 Fig. 10 Fig. 11 X2’ X2’ X1’ L / 2 L / 2 Fig. 12 Fig.
  • Page 38 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS BOTTOM HUNG Double Push point Stroke 360 Outward opening Standard - RWA SF, S1, M1 X1’ X2’ 68.5 95.5 Casement Frame Overlap 26.5 26.5 24.5 44.5 44.5 INSTALLATION AND USE INSTRUCTIONS...
  • Page 39 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 BOTTOM HUNG Double Push point Stroke 360 Outward opening Standard - RWA SF, S1, M1 Fig. 10 Fig. 11 L / 2 L / 2 X2’ X1’ X2’ Fig. 13 Fig.
  • Page 40 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS BOTTOM HUNG Double Push point Stroke 360 Inward opening Standard - RWA SG, S3, M2 79.5 108.5 Casement Frame Overlap 34.1 9.6 11.6 INSTALLATION AND USE INSTRUCTIONS...
  • Page 41 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 BOTTOM HUNG Double Push point Stroke 360 Inward opening Standard - RWA SG, S3, M2 Fig. 10 Fig. 11 L / 2 L / 2 Fig. 13 Fig. 12 Fig.
  • Page 42 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS Fig. 18 INSTALLATION their clamps. 1) Open the package and remove the various components; 8) Fig.16 - Fit the actuator into the clamps M2 through the tracks on 2)Fig.10 - With a pencil draw the centre line Y of the window the actuator.
  • Page 43 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 SIDE HUNG Double Push point SIDE HUNG Double Push point Stroke 360 Outward opening Outward opening A4_1 A4_2 Opening Opening Standard - RWA 31 17.5 17.5 SF, S1, M1 SF, S1, M1 62.4...
  • Page 44 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS SIDE HUNG Double Push point SIDE HUNG Double Push point Stroke 360 Outward opening Outward opening A4_1 A4_2 Opening Opening Standard - RWA SF, S1, M1 SF, S1, M1 Fig. 10 Fig. 11 Fig. 12 X1’...
  • Page 45 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 Fig. 16 INSTALLATION fasten the clamps M1 to the brackets for connection to the window 1) Open the package and remove the various components; 2)Fig.10 -With a pencil draw the centre line X of the window frame.
  • Page 46 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS SIDE HUNG Double Push point SIDE HUNG Double Push point Stroke 360 Inward opening Inward opening A5_1 A5_2 Opening Opening Standard - RWA 34.4 34.4 11.6 11.6 SG, S3, M2 SG, S3, M2 10.9 10.9...
  • Page 47 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 SIDE HUNG Double Push point SIDE HUNG Double Push point Stroke 360 Inward opening Inward opening A5_1 A5_2 Opening Opening Standard - RWA SG, S3, M2 SG, S3, M2 Fig.
  • Page 48 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS Fig. Fig. 16 Fig. 18 Fig. 19 WARNING: do not damage the swivel bracket when fitting the clamps; Make sure that the window brackets are correctly fastened to their clamps. 8) Fig.16 - Fit the actuator into the clamps M2 through the tracks on the actuator.
  • Page 49 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS -10 USO E FUNZIONAMENTO -6 10.2- Actuator mounting on movable windows. On the window BOTTOM HUNG Stroke 360 Inward opening 24V - 230V Standard - RWA Casement SA, S1 Frame Overlap L2= 183.7 L1= 184.3 24.5...
  • Page 50 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS On window BOTTOM HUNG Stroke 360 Inward opening 24V - 230V Standard - RWA SA, S1 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. 14 Fig. 15 INSTALLATION 10) Perform a test of complete window frame opening and closing.
  • Page 51 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS-10 USO E FUNZIONAMENTO -6 On window BOTTOM HUNG Stroke 600 - 1000 Inward opening 24V - 230V Standard - RWA SA, S4 Fig. 10 Fig. Fig. Fig. 12 Fig. 13 Fig. 14 Fig. 15...
  • Page 52 C160 10- DRAWINGS / INSTALLATION INSTRUCTIONS On the window Stroke 360 BOTTOM HUNG Inward opening Double push point Standard -RWA SC, S1, M1 X1’ X2’ 95.5 Casement Frame Overlap 14.5 24.5 26.5 44.5 INSTALLATION AND USE INSTRUCTIONS...
  • Page 53 C160 C160 DRAWINGS / INSTALLATION INSTRUCTIONS-10 USO E FUNZIONAMENTO -6 On the window Stroke 360 BOTTOM HUNG Inward opening Double push point Standard -RWA SC, S1, M1 Fig. 10 Fig. 11 L / 2 L / 2 X2’ X1’ Fig. 13 Fig.

  • Page 54: Electrical Wiring Diagram

    C160 C160 ELECTRICAL WIRING DIAGRAM -11 USO E FUNZIONAMENTO -6 Wiring Diagram INSTALLATION AND USE ISTRUCTIONS...
  • Page 56 TOPP S.r.l. Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S.p.a. Via Galvani, 59 - 36066 Sandrigo (VI) - Italia Tel. +39 0444 656700 - Fax +39 0444 656701 Info@topp.it - www.topp.it...

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C160rwa

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