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MANUAL INSULATION
DISPLACEMENT TOOL
HT601/TM21P-88P
INSTRUCTION MANUAL
HIROSE ELECTRIC CO., LTD.
ETAD-P0080 ATTACHED DOCUMENT 1
CAUTION :
Be sure to read this Instruction Manual carefully
before using it to secure safety in oper ation. In
addition, save this Instr uction Manual so that it
is available whenever necessar y for review.
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Summary of Contents for Hirose HT601/TM21P-88P
- Page 1 Be sure to read this Instruction Manual carefully before using it to secure safety in oper ation. In INSTRUCTION MANUAL addition, save this Instr uction Manual so that it is available whenever necessar y for review. HIROSE ELECTRIC CO., LTD.
- Page 2 PREFACE Congratulations on your purchase of Manual Tool, HT601/TM21P-88P for the modular plugs TM21P-88P and TM11P-88P. This tool is the tool to perform the connection of TM21P-88P and TM11P-88P connectors. Be sure to read this Instruction Manual carefully before using it to secure safety in operation.
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Page 3: For Safe Operation
FOR SAFE OPERATION The oper ator s of the tool and the maintenance per sonnel who are in char ge of maintenance and repair wor k ar e requir ed to read the following SAFETY INSTRUCTIONS . Fully understand and follow the descr iptions given in this Instruction Manual and the war ning symbols attached to the tool. (I) Description of warning messages Misuse of the tool will expose the oper ator to immediate danger of major injur y or DANGER... -
Page 4: Table Of Contents
CONTENTS CHAPTER 1 SPECIFICATIONS AND CONFIGURATION........1 1-1. Model ............................1 1-2. Specifications..........................1 1-3. Shape of tool and names of components..................2 CHAPTER 2 OPERATING PROCEDURE..............3 2-1. Cable end finish ..........................3 2-2. Installing crimper and anvil ......................7 2-3. Wire connecting operation......................8 2-4. -
Page 5: Chapter 1 Specifications And Configuration
CHAPTER 1 SPECIFICATIONS AND CONFIGURATION 1-1. Model Product No. HRS. No. CL902-2133-1 HT601/TM21P-88P 1-2. Specifications Item Specification External dimensions Length 222 mm X width 62 mm X thickness 21.5 mm Weight 1.0 kg TM21P-88P (CL222-2862-9) TM21CP-88P (CL222-2884-1-03) Applicable plug TM21DP-TM-88P (CL222-2941-3) -
Page 6: Shape Of Tool And Names Of Components
1-3. Shape of tool and names of components Crimper fixing screw Insulation displacement punch Connector holder Crimper Release button HRS marking Anvil Ratchet adjusting screw Anvil fixing screw (62) (21.5) (135) - 2 -... -
Page 7: Chapter 2 Operating Procedure
CHAPTER 2 OPERATING PROCEDURE 2-1. Cable end finish ① Peel the cable sheath by approximately 30 Shield Sheath (Fig.-1) [Caution] When peeling the sheath, be careful not to damage the inside signal wir e. Drain wire When the wir e is damaged, defective compr ession pr oofing or the like will be Fig,-1 caused. - Page 8 ⑤ Spread out the cable contact wires from the root in all directions in the order of the pin assignment of the connector. (Fig.-5) [Caution] When spr eading out the cable contact wir es, be car eful not to allow the contact wir es to inter sect with one another .
- Page 9 ⑨ Peel the cable sheath up to the place of Shield 14±1 mm from the guide plate. At this time, leave the shield without cutting. (Fig.-9) Fig-9 ⑩ Cut and arrange the cable contact wires at the position of approximately 0.5 Cut and mm from the top end of the guide plate.
- Page 10 ⑬ Turn the remaining copper tape around the sheath. (Fig.-13) Fig-13 ⑭ Insert the cable from the upper aslant direction so that it does not come in contact with the cable clamp section of the connector main unit. When the top end of the guide plate has entered in the connector main unit, insert it to the position where the top end section of the cable comes in contact with the inside of the...
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Page 11: Installing Crimper And Anvil
2-2. Installing crimper and anvil ① Two pieces each of crimper and anvil are provided with this tool. One or two wires are provided with each. Select the proper combination following the table below. (Fig.-15) Cable Crimper Anvil diameter ø5.5 ㎜ TM11 ø... -
Page 12: Wire Connecting Operation
2-3. Wire connecting operation ① Open the handle of HT601/TM-21P-88P to the maximum after closing once and releasing the ratchet. ② Insert the connector into the insertion opening of the tool until it “snaps”.Now, the connector is locked to the holder. ‘Fig.-16) [Caution] When inser ting, be car eful not to mistake the dir ection of the connector . -
Page 13: Quality Standard
2-4. Quality standard Confirm that the connector after the insulation displacement satisfies the standard below. ① The top end of the contact wire comes in contact with the wall of the plug. ② The top end of the guide plate is pressed up to the stopper section. ③... -
Page 14: Chapter 3 Maintenance And Inspection
CHAPTER 3 MAINTENANCE AND INSPECTION 3-1. Matters that demand special attention when handling ① Never apply shocks such as tapping, dropping the tool from a high place, etc. ② Never perform insulation displacement of anything other than the applicable connector and applicable cable described in this Manual. - Page 15 First edition CAUTION (1) No part of this manual may be reproduced without the permission of Hirose Electric Co., Ltd. (2) Description in this manual is subject to change without notice. (3) This Instruction Manual has been prepared for clarify. Should you find any unclear portion, error, or omission, please, for the safety of other, contact our Marketing Department.
- Page 16 (0908) 563309 Phone: (02) 864-5075 HIROSE KOREA Co., Ltd. 472-5, Mok Nae-Dong, Ansen-City Seoul Tele-Fax: (0345) 491-9886 Hirose Electric Co., Ltd., Phone: 2803-5338 2102 Emperor Group Center, 288 Hennessy Road, Wanchai Hong Kong Branch Tele-Fax: 2591-6560 HIROSE ELECTRIC CO., LTD. 2007...
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