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Installation Instructions for 81540
MIG100 Gasless Welder
PLEASE READ MANUAL CAREFULLY BEFORE USING.
SAFETY INFORMATION
Before using welder, please ensure that you know:
1. Arc welding can be dangerous.
2. This welding machine must be connected to a power source in accordance with appliance electrical codes.
3. For safety turn off and unplug machine when installing new wire spool, adjusting wire tension roller or replacing
contact tip.
4. The contact tip is electrically "hot" and if it contacts the grounded work piece it will cause damage.
5. All installation, maintenance, repair operation of this equipment should be performed by qualified technicians in
accordance with national, state and local codes.
6. Electric shock could kill.
7. Disconnect from power source before assembling, disassembly or maintenance of the torch or contact tip or
changing wire spools.
8. Fumes and welding gases can be dangerous.
9. Welding sparks can cause fire or explosion.
10. Arc rays can burn.
11. Hot metal will burn.
12. Electromagnetic fields may be dangerous.
WARNING!
PLEASE BE REMINDED TO WEAR ALL PROTECTION DEVICES BEFORE WELDING IN A SAFE PLACE.
SPECIFICATION
Process(s)
GAS/FLUX
Input Voltage
Input Current
Input Frequency
Output Current Range
Rated Duty Cycle
Open Circuit Voltage
Wire Feed Speed
Current Settings
Flux cored welding wire dia.(inch)
Insulation class
Protection class
Flux-Cored MIG
welding
Flux
110 V AC
20 A
60 Hz
50-90A
20% @90A
27V AC
Infinite adjustable
4 Position
0.03''-0.035''
F
IP21S
1-800-345-4545 jegs.com
Page 1
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Summary of Contents for Jegs MIG100
- Page 1 Page 1 Installation Instructions for 81540 MIG100 Gasless Welder PLEASE READ MANUAL CAREFULLY BEFORE USING. SAFETY INFORMATION Before using welder, please ensure that you know: 1. Arc welding can be dangerous. 2. This welding machine must be connected to a power source in accordance with appliance electrical codes.
- Page 2 Page 2 1-800-345-4545 jegs.com...
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Page 3: Changing The Drive Roller
CHANGING THE DRIVE ROLLER The MIG100 comes set up and ready to use 0.035" (0.9mm) Flux-Core Wire. If 0.03" (0.8mm) wire is to be used, the drive roller needs to be adjusted. Adjust the drive roller according to the following procedure: 1. -
Page 4: Installing The Wire
USAGE Your MIG100 can be used to perform a large number of different types of welds, all of which will require practice and testing before using on an actual project piece. This following welding process is just a baseline to get you started. -
Page 5: Troubleshooting
Page 5 7. When torch nozzle touches the work piece, there will be an arc starting. Depress the trigger to start the wire feed. NOTE: A push, perpendicular, or drag technique can be used to weld the pieces together. 8. Once you depress the trigger and the arc has started, you will notice a molten puddle will form; this puddle is the weld bead and will follow the motion of the Welding Gun.