GLASCRAFT Probler P2 User Manual

Delayed air purge/dispense counter
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Probler P
Delayed Air Purge /
Dispense Counter
Guardian Series Options
5845 WEST 82ND STREET
INDIANAPOLIS, INDIANA
46278 U.S.A.
Phone (317) 875-5592
Fax
(317) 875-5456
Email gcisales@glascraft.com
Web
www.glascraft.com
2
PATENT PENDING

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Summary of Contents for GLASCRAFT Probler P2

  • Page 1 Probler P Delayed Air Purge / Dispense Counter Guardian Series Options 5845 WEST 82ND STREET INDIANAPOLIS, INDIANA 46278 U.S.A. Phone (317) 875-5592 (317) 875-5456 Email gcisales@glascraft.com PATENT PENDING www.glascraft.com...
  • Page 2: Table Of Contents

    Table Of Contents Introduction About This Manual..............................1 Parts & Illustrations Standard & Optional Equipment ..........................2 Compnent Features ..............................3 23996-00 Delayed Air Purge Assembly ........................4 23997-00 Dispense Counter Assembly ........................7 Safety Urethane Safe Handling and Use of Foam Equipment .................... 10 Installation Optional Guardian Mount Installation ........................
  • Page 3: Introduction

    This manual provides information for the assem- the technical and safety literature provided with bly, operation, maintenance and service of this GlasCraft products. If you do not have the prop- GlasCraft product as used in a typical configu- er or related manuals and safety literature for ration.
  • Page 4: Parts & Illustrations

    Parts & Illustrations Model - Delayed Air Purge Standard Equipment 23996-00 DELAYED AIR PURGE ASSEMBLY GC-1409 USER MANUAL Model - Dispense Counter Standard Equipment 23997-00 DISPENSE COUNTER GC-1409 USER MANUAL Mounting Options Optional Equipment 23949-00 GUARDIAN SERIES MOUNTING BRACKET KIT...
  • Page 5: Compnent Features

    Component Features DELAYED AIR PURGE FEATURES The control box receives a signal from the gun, once the signal is received the air purge is shut off via the Air Purge control Valve (APCV), this valve is held in with the Delay Spool Valve (DSV). When the trigger is released the gun sign- nal is cancelled to the DSV, the DSV then begins to count down to reset mode, once complete the APCV is reset and air purge resumes.
  • Page 6: 23996-00 Delayed Air Purge Assembly

    996-00 Delayed Air Purge Assembly REVISION A...
  • Page 7 996-00 Delayed Air Purge Assembly REVISON A...
  • Page 8 996-00 Delayed Air Purge Parts List Part Description Qty. Number 11021-22 PIPE PLUG 1880-00 HOSE FITTING 19881-00 PLUG FITTING 20735-01 ELBOW FITTING 20750-00 SWIVEL TEE 20796-02 FITTING 21660-00 CONTROL VALVE 22205-00 “L” FITTING 22211-00 SPOOL VALVE 22212-01 BULKHEAD FITTING 22212-02 BULKHEAD FITTING 22218-00 PUSH-ON HOSE FITTING...
  • Page 9: 23997-00 Dispense Counter Assembly

    997-00 Dispense Counter Assembly REVISION A...
  • Page 10 997-00 Dispense Counter Assembly REVISION A...
  • Page 11 997-00 Dispense Counter Parts List Part Description Qty. Number 10080-03 BARB HOSE FITTING 11021-22 PIPE PLUG 1880-00 FITTING 19881-00 PLUG FITTING 20750-00 SWIVEL TEE 20796-00 FITTING 20796-02 FITTING 21660-00 CONTROL VALVE 22205-00 ”L” FITTING 22212-01 BULKHEAD FITTING 22212-02 BULKHEAD FITTING 22218-00 PUSH-ON HOSE FITTING 22219-00...
  • Page 12: Safety

    This manual cannot answer every circumstance; each GlasCraft recommends that the user consult the state user should examine his own operation, develop his and local regulations established for all Safety equipment listed.
  • Page 13 Hydrocarbon Solvents. Several solvent suppliers have recently begun pro- Some GlasCraft spray equipment includes aluminum or moting HHC solvents for use in coating systems. The galvanized components and will be affected by increasing use of HHC solvents is increasing the risk.
  • Page 14 If chemicals containing isocyanate are splashed on the NOTE skin, they can produce ill effects. Steps to counteract GlasCraft is aware of NO stabilizers available to prevent such effects should be started immediately. Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed Apply Tincture of Green Soap, full strength, to the con- fluid system.
  • Page 15 Special care should be taken to prevent unsuspecting ABOVE PRECAUTIONS OR ANY SERVICE OR OP- personnel both inside and outside of the plant from be- ERATION PROCEDURES, CALL YOUR GLASCRAFT ing exposed to chemical vapors. The chemical vapors DISTRIBUTOR OR GLASCRAFT, INC.
  • Page 16: Optional Guardian Mount Installation

    Optional Guardian Mount Installation Install the mounting bracket #23949-00 by securing the band clamps to the frame as shown.
  • Page 17: Delayed Air Purge Gun Installation

    Delayed Air Purge Gun Installation Remove the side blocks, air cap #23961-00, and Re-install nose and air cap nose of gun Remove the two 10-32 plugs (#9936-08F) from gun handle a. Back right of handle b. Top left of barrel Remove o-ring #7554-06 from handle and install plug #23998-00...
  • Page 18 Delayed Air Purge Gun Installation Install RS-143 & 10080-01 on the top of the gun Reinstall side blocks after initial system start up is barrel, the #9704-03 air trigger tubing connects to complete. this fitting. Install 20796-02 on the back right port, the 20732-04 signal air tubing connects to this fitting.
  • Page 19: Delayed Air Purge Installation

    Delayed Air Purge Installation The box can be remote mounted to the operators discretion, bracket kit #23949-00 allows both the Delay box and timer box to be mounted to Guardian series systems. HOSES Main air: Connect air hose #19507-03 from an accessory port on the Guardian air manifold, or line source to the air inlet regulator #22230-00 Air Purge: Connect air hose #19507-02 from lower...
  • Page 20: Installation

    Delayed Air Purge Installation Air trigger: Connect tubing #9704-03 to the elbow on back side of inlet regulator, run tubing with the main hose assembly up to gun, see gun installation. Air Signal: Connect tubing #20732-04 to the 5/32” port on bottom of box, run tubing with the main hose assembly up to gun, see gun installation.
  • Page 21: Dispense Counter Gun Installation

    Dispense Counter Gun Installation Remove trigger plug #23967-00, spring #PG-19, and Install #19938-00 spring, # 19937-01 cylinder 10-32 plug #9936-08F from back of gun. adapter, # 19936-00 cylinder, #20796-00 fitting. The #9704-03 actuator tubing connects to this fitting. Install # 20796-02 in 10-32 port, the 20732-04 signal air tubing connects to this fitting...
  • Page 22: Dispense Counter Installation

    Dispense Counter Installation The box can be remote mounted to the operators discretion, bracket kit #23949-00 allows both the Delay box and timer box to be mounted to Guardian series systems. HOSES Main air: Connect #19507-03 from accessory port of Guardian air manifold, or line source to inlet regulator #22230-00.
  • Page 23 Pneumatic Unit Installation Locate lower signal tubing (blue) and cut line 1 ½” Counter input: Connect #21203-00 from barb fitting from signal valve. on the bottom of control the box to the drive cylinder switches. See signal switch paragraph. Install counter stroke signal tee sub-assembly, in line of each signal valve line locate upper signal tubing (clear) and cut line 1 ½”...
  • Page 24 Hydraulic Unit Installation locate lower signal tubing from change over box Remove #22218-00 barb fitting from bottom of control (Note: this is the 5/32” bulkhead fitting to the inside box and install #20796-03 fitting, connect #20732-03 of the bottom plate) clear tubing from switch tee Cut 5/32”...
  • Page 25 Dispense Counter Installation Actuation cylinder: Connect #9704-53 to fitting in bottom of box (center) route this hose with main hose assembly up to gun. See gun installation. Air Signal: Connect #20732-04 to 5/32” port on bottom (left) of box, run hose w/ main hose assembly up to gun, see gun installation.
  • Page 26: Operation

    Operation START UP PNEUMATIC COUNTER START UP DELAYED AIR PURGE Prime system per manual instructions Prime system per system manual instructions. Set air regulator to 100 psi, this is recommended Set air regulator to 120 psi, this is recommended operation pressure, 90 psi is minimum recommended operation pressure, 90 psi is minimum recommend- set point.
  • Page 27: Notes

    Notes...
  • Page 28 Notes...
  • Page 29: Limited Warranty Policy

    GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation. GlasCraft makes no warranty to anyone other than the original Purchaser.
  • Page 30: Technical Assistance

    GlasCraft. * If your questions are not urgent, You can e-mail all correspondence to service@glascraft.com For Air Powered Systems: Model: _____________________________...
  • Page 31: For Your Reference

    E-mail ______________________________________________________ GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems. If your application is in-plant or a field contractor - GlasCraft has a system package to meet your requirements. GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT . 6000 OR 000 WATTS OF HEAT .
  • Page 32 Quality and Performance… GENUINE GLASCRAFT 5845 WEST 82nd STREET INDIANAPOLIS, INDIANA 46278 U.S.A. www.glascraft.com Phone (317) 875-5592 GC-1409 (317) 875-5456 REVISION A.2 E-Mail sales@glascraft.com...

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