+ GF + SIGNET 515/3-8510-XX Rotor-X Paddlewheel Flow Sensor
P51590-1
J-5/97
SAFETY INSTRUCTIONS
1. Do not remove from pressurized lines.
2. Do not exceed maximum temperature/pressure specifications.
3. Do not install/service without following installation instructions (see sensor manual).
4. Wear safety goggles and faceshield during installation/service.
5. Do not alter product construction.
6. Failure to follow safety instructions could result in severe personal injury!
1. Location of Fitting
Recommended sensor upstream/downstream
mounting requirements
2. Sensor Mounting Position
• Horizontal pipe runs: Mount sensor in
the upright (0°) position for best overall
performance. Mount at a maximum of
45° when air bubbles are present. Do not
mount on the bottom of the pipe when
sediments are present.
• Vertical pipe runs: Sensor must be
mounted in lines with UPWARD flow only.
4. + GF + SIGNET Fittings
Type
Description
Plastic tees
• 0.5 to 4 in. versions
• PVC or CPVC
• Mounts via glue-on fittings
PVC glue-on
• 2 to 4 in., cut 1-7/16 in. hole in pipe
saddles
• 6 to 8 in., cut 2-1/4 in. hole in pipe
(O-ring not
• Align wedge arrows with saddle arrows during assembly.
required)
• Pipes over 8 in., use iron saddle
Iron
• 2 to 4 in., cut 1-7/16 in. hole in pipe
strap-on
• Over 4 in., cut 2-1/4 in. hole in pipe
saddles
• Special order over 12 in.
Carbon steel
• 2 to 4 in., cut 1-7/16 in. hole in pipe
weld-on
• Over 4 in., cut 2-1/4 in. hole in pipe
weldolets
• Remove insert before welding
• Installed by certified welder only
• Special order over 12 in.
Carbon steel
• 0.5 to 2 in. versions
threaded tees
• Mounts on threaded pipe ends
5. H-Dimensions
The plastic sensor insert in the Weldolet fitting MUST be
removed during the welding process. When reinstalled, it is
important that the insert be threaded to the proper height ("H"
dimension).
Inlet
Flange
10x I.D.
Valve/Gate
50x I.D.
0°
-45°
+45°
Process
Pipe
Outlet
Reducer
5x I.D.
15x I.D.
2 x 90° Elbow
3 dimensions
5x I.D.
40x I.D.
3. Sensor Wiring
515/3-8510-XX Sensors
black (AC signal out)
red (AC signal out)
Technical Notes
• Use 2-conductor shielded cable for cable extensions up to 60 m (200 ft).
• Cable shield must be maintained through cable splice.
• Refer to your instrument manual for specific wiring details.
Type
Description
Metric plastic saddle
• For pipes DN 65 to 200 mm
• Requires a 30 mm diam. hole in the pipe
• Wedge and saddle arrows must match
Metric wafer fitting
• For pipes DN 65 to 200 mm
• Follow the recommended installation guidelines
Metric union fitting
• For pipes from DN 15 to 50 mm
• PP or PVDF
• Follow the recommended installation guidelines
Weldolet
part number
"H"
CS4W020
CS4W025
CS4W030
CS4W040
CS4W050
CS4W060
CS4W080
CS4W100
CS4W120
CS4W140
CS4W160
CS4W180
CS4W200
ENGLISH
90° Elbow
5x I.D.
20x I.D.
2 x 90° Elbow
5x I.D.
25x I.D.
silver (shield)
Instrument
"H" dimension
Weldolet
"H" dimension
inches
mm
part number
inches
2.38
60.45
CS4W240
4.16
2.33
59.18
CS4W360
4.10
2.32
58.92
2.30
58.42
CR4W020
2.38
3.09
78.48
CR4W025
2.33
2.96
75.18
CR4W030
2.32
2.73
69.34
CR4W040
2.30
5.48
139.19
CR4W050
3.09
5.25
133.35
CR4W060
2.96
5.10
129.54
CS4W080
2.73
4.85
123.19
CR4W100
5.48
4.60
116.84
CR4W120
5.25
4.38
111.25
5x I.D.
5x I.D.
Blk
F-
Red
F+
Shld
mm
105.66
104.14
60.45
59.18
58.92
58.42
78.48
75.18
69.34
139.19
133.35
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