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ES884
Instructions for use manual
HSD ES884 Instructions For Use Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Preliminary Information
Documents Supplied with the Electrospindle
Purpose of the Manual
General Safety Symbols
Risks Associated with the Use of the Electrospindle
Risks Associated with Incorrect Use And/Or Operation
Specific Risks During Electrospindle Maintenance
Residual Risks
Purpose of the Product
Range of Applications
Identification of the Product and the Manufacturer
Glossary
Guarantee Conditions
2 Technical Specifications
Main Parts of Es915/Es919/Es929/Es988
Main Parts of Models Es884 - Es888
Main Parts of Model Es939
Variations with Vertical Mounting Plate
Variations with Military Connectors
Technical Cards Es884
Technical Cards Es888
Technical Cards Es915
Technical Cards Es919
Technical Cards Es929
Technical Cards Es939
Technical Cards Es983
3 Transport, Packaging, Unpacking, Storage
Warnings
Dimensions and Weights
Transport and Packaging Conditions
Unpacking Procedure
Storage
4 Installation and Initial Start-Up
Check
Preparation of the Auxiliary Systems of the Plant
Mechanical Connections
Positioning of Electrospindle (Versions with Electric Fan)
Electrospindle Resting Surface (Versions with Rectangular Framework)
Fixing Structure for Spindles with Round Framework
Tool Change System
Fixing Electrospindles with Rectangular Framework
Fixing Electrospindles with Round Framework
Threaded Bores for Accessories
Pneumatic Connections
Air Purity
Pneumatic Connection Points for Spindles with Single-Acting Cylinder
Variation with Vertical Block (Single-Acting Cylinder)
Pneumatic Connection Points ES939 or Variations with "T-Block" (Double-Acting Cylinder)
Pneumatic Connection Points for Spindles ES884 - ES888 (Single-Acting Cylinder)
Internal Volumes of the Pneumatic Cylinders
Internal Pressurisation
Cleaning the Tool-Holder Cone
Hydraulic Connections and Specifications of the Cooler
Specifications for the Cooler
Electrical Connections
Connectors
Military Connectors
Configurable Power Supply Terminal Board 220/380 V (Optional)
ES988 with Configurable Terminal Board 220/440 V (Optional)
Button for Manual Command of Tool Release
Electrical Layout for Tool-Holder Manual Release Circuit
5 General Checks after Installation
Checks before the Start-Up
Positioning
Pneumatic Connections
Electrical Connections
Programming the Inverter
Start-Up Checks
6 Use and Adjustment
Environmental Conditions
Running-In
Preheating
Electric Fan
Technical Characteristics of the Electric Fan
Tool-Holder Locking and Expulsion Device
Tool-Holder Cone
Installation of the Tie-Rod HSD 0804H0009 in the Cone ISO30 DIN69871
General Recommendations for the Tool-Holder Cones
Tool
Speed Limits
Maximum Speed and Shape of the Tool
What to Do if the Tool Is Blocked on the Piece Being Worked
Sensors
Technical Characteristics of the Inductive Sensors
Status Modes of the Electrospindle and Corresponding Outputs
Output of Sensor S3: "Shaft Idle" Signal
Use and Technical Characteristics of the Thermal Alarm
Encoder (Optional)
General Description
Technical Characteristics of the HSD Square Wave Encoder
Output of the HSD Square Wave Encoder
Technical Characteristics of the Lenord+Bauer Square Wave Encoder
Output of the Lenord+Bauer Square Wave Encoder
Technical Characteristics of the Lenord+Bauer Sinusoidal Encoder
7 Maintenance
Scheduled Maintenance
Checking the Cleaning of the Tool-Holder Cone and the Conical Housing in the Spindle Shaft
Purging the Filters of the Pneumatic Circuit
Protecting the Conical Seat in the Spindle Shaft
Cleaning the Tool-Holder Cone
Lubricating the HSK Collet
Checking the Connections
Replacing the Filters of the Pneumatic Circuit
Bearings
8 Replacing Components
Replacing the Electric Fan
Replacing the Shaft Kit for Models Es884, Es888
Disassembly Procedure
Assembly Procedure
Replacing the Shaft Kit for Models Es915,Es919,Es929,Es988
Disassembly Procedure
Assembly Procedure
Replacing the Shaft Kit for Models Es919 Encoder
Disassembly Procedure
Assembly Procedure
Replacing the Shaft Kit for Models Es939
Replacing the Shaft Kit for Models Es939 with Encoder
Cylinder Unit Disassembly
Disassembly of Shaft Kit and Phonic Wheel
Replacing the Encoder Readers
Replacing the HSD Optical Encoder Reader
Replacing the Sensors
Wiring the Sensors of ISO30 Models with Single-Acting Piston
Wiring the Sensors of HSK Models with Single-Acting Piston
Wiring the Sensors of ISO30 Models with Double-Acting Piston
Wiring the Sensors of HSK Models with Double-Acting Piston
Wiring the Sensors of HSK Models with Boosted Mounting Plate
Accessing the Sensors
Position of the Sensors
Accessing the ES939 Sensors
Position of the ES939 Sensors
Position of the Sensors in Models ES884/ES888
Description of the Sensor Unit
Replacing the Sensor Unit
Adjusting Sensor S1 (both ISO and HSK Versions)
Adjusting Sensor S2 in ISO Versions
Adjusting Sensor S2 in HSK Versions
Adjusting Sensor S3 (both ISO and HSK Versions)
Adjusting Sensor S4 (HSK Versions Only)
Kit of Gauges to Adjust Sensors S1 and S4 HSK F63 (Code HSD 3811H0110)
Kit of Gauges to Adjust Sensors S1 and S4 HSK E63 (Code HSD 3811H0739)
9 Optional Parts
Cooling with Forced Air
Installation of the Kit for Cooling with Forced Air
10 Troubleshooting
11 List of Spare Parts
12 Disposal
13 Customer Service
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Main Parts of Es915/Es919/Es929/Es988
2
Technical Cards Es929
Download this manual
HSD
Instructions for use
5801H0056
EN
Rev.02
M E C H A T R O N I C
D I V I S I O N
ES884 – ES888
ES915
ES919 – ES929 – ES939
ES983 – ES988
5801H0056 Rev.02
__________________________________________________________
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This manual is also suitable for:
Es939
Es915
Es888
Es919
Es983
Es929
...
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Es988
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