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Auro
and OtoSys
registered in China, the United States and other countries. All other marks
are trademarks or registered trademarks of their respective holders.
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No part of this manual may be reproduced, stored in a retrieval system or
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Auro.
Disclaimer of Warranties and Limitation of Liabilities
All information, specifications and illustrations in this manual are based on
the latest information available at the time of printing.
Auro reserves the right to make changes at any time without notice. While
information of this manual has been carefully checked for accuracy, no
guarantee is given for the completeness and correctness of the contents,
including but not limited to the product specifications, functions, and
illustrations.
Auro will not be liable for any direct, special, incidental, indirect damages or
any economic consequential damages (including the loss of profits).
IMPORTANT
Before operating or maintaining this unit, please read this manual carefully,
paying extra attention to the safety warnings and precautions.
For Services and Support
www.aurodiag.com
support@aurodiag.com
For technical assistance in all other markets, please contact your local selling
agent.
®
are trademarks of Shenzhen HC Tech CO., Ltd.,
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Summary of Contents for Aurodiag OtoSys IM100

  • Page 1 IMPORTANT Before operating or maintaining this unit, please read this manual carefully, paying extra attention to the safety warnings and precautions. For Services and Support www.aurodiag.com support@aurodiag.com For technical assistance in all other markets, please contact your local selling agent.
  • Page 2: Safety Information

    Safety Information For your own safety and the safety of others, and to prevent damage to the device and vehicles upon which it is used, it is important that the safety instructions presented throughout this manual be read and understood by all persons operating or coming into contact with the device.
  • Page 3: Safety Instructions

    Safety Instructions The safety messages herein cover situations Auro is aware of. Auro cannot know, evaluate or advise you as to all of the possible hazards. You must be certain that any condition or service procedure encountered does not jeopardize your personal safety. DANGER When an engine is operating, keep the service area WELL VENTILATED or attach a building exhaust removal system to the engine exhaust system.
  • Page 4  Refer to the service manual for the vehicle being serviced and adhere to all diagnostic procedures and precautions. Failure to do so may result in personal injury or damage to the test equipment.  To avoid damaging the test equipment or generating false data, make sure the vehicle battery is fully charged and the connection to the vehicle DLC is clean and secure.
  • Page 5: Table Of Contents

    CONTENTS 1 USING THIS MANUAL ................1 ................... 1 ONVENTIONS 2 GENERAL INTRODUCTION ..............3 IM100 D ..............3 ISPLAY ABLET UP200 ..................... 8 3 GETTING STARTED ................18 ..................18 OWERING ..................21 OWERING 4 IMMO .....................23 ..................23 ETTING TARTED ................24 EHICLE DENTIFICATION ....................27 AVIGATION...
  • Page 6 ....................90 ANGUAGE ..................90 RINTING ETTING .................91 IRMWARE PGRADE ................91 OTIFICATION ENTER ....................92 ULTITASK ...................92 PDATE ..................93 YSTEM ETTINGS .....................94 BOUT 10 REMOTE DESK ..................95 11 DATA MANAGER ...................97 ....................97 PERATIONS 12 SHOP MANAGER ................. 102 ..................103 EHICLE ISTORY ................ 105 ORKSHOP NFORMATION ................
  • Page 7: Using This Manual

    Using this Manual This manual contains device usage instructions. Some illustrations shown in this manual may contain modules and optional equipment that are not included in your system. Conventions The following conventions are used. Bold Text Bold text is used to highlight selectable items such as buttons and menu options.
  • Page 8 Example: IMPORTANT Keep the cable away from heat, oil, sharp edges and moving parts. Replace damaged cables immediately. Hyperlink Hyperlinks, or links, that take you to other related articles, procedures, and illustrations are available in electronic documents. Blue italic text indicates a selectable hyperlink and blue underlined text indicates a website link or an email address link.
  • Page 9: General Introduction

    General Introduction When it comes to ultra-portability, OtoSys IM100 is your perfect companion. Installed with a fast quad-core processor, IM100 offers maximum convenience and swift diagnosis. The intuitive user screen makes using the device effortless through a 7-inch LCD touchscreen that displays at 1024 x 600 quality.
  • Page 10 Ambient Light Sensor – detects ambient brightness. Power LED – indicates battery level & charging or system status. Vehicle Communication LED – flashes green when the Display Tablet is communicating/linking with the vehicle’s system. The power LED displays green, yellow or red depending on power level and operating state.
  • Page 11 Built-in Battery Figure 2-3 Display Tablet Top View Mini USB OTG Port Micro SD Card Slot – holds the micro SD card. 10. DB15-Pin Port – connects the main cable. 11. USB Port 12. Lock/Power Button – turns the device on & off with long press, or locks the screen with short press.
  • Page 12: Technical Specifications

    Technical Specifications Table 2-1 Specifications Item Description Recommended Use Indoor Operating System Android 4.4.4 Processor Cortex-A9 processor (1.6 GHz) Memory 32GB 7-inch LCD capacitive touchscreen with Display 1024x600 resolution  Mini USB 2.0  USB 2.0 Connectivity  Wi-Fi  Micro SD card (supports up to 32GB) Ambient light sensor for brightness auto Sensors changing...
  • Page 13 Item Description Net Weight 788 g (2.42 lb.) ISO9141-2, ISO14230-2,ISO15765, K/L- Line, Flashing Code, SAE-J1850 VPW, Supported SAE-J1850 PWM, ISO11898(Highspeed, Automotive Middlespeed, Lowspeed and Singlewire Protocols CAN,fault-tolerant CAN), SAE J2610,GM UART,UART Echo Byte Protocol, Honda Diag-H Protocol, TP2.0, TP1.6 Accessory Kit Main Cable The Main Cable connects the Display Tablet to the vehicle’s data link connector (DLC).
  • Page 14: Up200

    AAC001 – MED17 Cable Mini USB Cable Connects the Display Tablet to the PC or DC external power adapter. USB External Power Adapter Together with the mini USB cable, connects the Display Tablet to the external DC power port for power supply.
  • Page 15 Item Description Device Dimensions (L*W*H) 130 mm * 68 mm * 28 mm Package Dimensions (L*W*H) 201 mm * 167 mm * 75 mm Net Weight 466 g Gross Weight 11 kg (20 pcs) Accessories Included APB001 – EEPROM Adaptor APB002 –...
  • Page 16 Components and Ports Figure 2-4 UP200 Views Vehicle Key Chip Slot – holds the vehicle key chip. Vehicle Key Slot – holds the vehicle key. Status LED Light – indicates the current operating status. Connection Port – connects EEPROM Adaptor and EEPROM Clamp Integrated MC9S12 Cable.
  • Page 17 Table 2-3 Status LED Light on the Front Panel LED Light Color/Status Description Solid Green Powered on and Default Status Power Flashing Green Communication Status Solid Red Error Status Connection Port There are two accessories that can be paired with the connection port: EEPROM Clamp Integrated MC9S12 Cable and EEPROM Adaptor.
  • Page 18 Table 2-4 Definitions of MC9S12 Cable correspond Color Definition Note to DB15 Green TXCLKS Black Shielded line White TOSC Shielded line Blue Brown Yellow TRESET EEPROM Clamp Cable Table 2-5 Definitions of EEPROM Clamp Cable Color Note Definition correspond to DB15 Pin 1 is White and Red White and Purple...
  • Page 19 A. EEPROM read/write operations are affected by the circuit of the connected test board; B. EEPROM read/write operations of the test board are affected by the read/write operations of the clamp; C. The signal is damaged by large resistance. A large resistance will be generated when connecting the clamp to a fast communicating EEPROM or using a long cable for connection.
  • Page 20 Chip Type Name Chip Type Name ATMEL AT24C32 FAIRCHILD NM24C16U ATMEL AT24C64 FAIRCHILD NM24C16UT ATMEL AT24C128 FAIRCHILD NM24C17U ATMEL AT24C256 FAIRCHILD NM24C17UT ATMEL AT24C512 MICROCHIP 85C72 ATMEL AT24C1024 MICROCHIP 85C82 ATMEL AT24C128_1.8 MICROCHIP 85C92 ATMEL AT24C256_1.8 PCF8582C ATMEL AT24C512_1.8 PCF8594C ATMEL AT24C01A PCF8598C...
  • Page 21 Chip Type Name Chip Type Name ATMEL AT25160_1.8 CATALYST CAT25C01 ATMEL AT25320_1.8 CATALYST CAT25C02 ATMEL AT25640_1.8 CATALYST CAT25C04 ATMEL AT25128_1.8 CATALYST CAT25C08 ATMEL AT25256_1.8 CATALYST CAT25C16 M95010 CATALYST CAT25C32 M95020 CATALYST CAT25C64 M95040 CATALYST CAT25C128 M95080 CATALYST CAT25C256 M95160 M35080 M95320 XICOR X5043...
  • Page 22 Chip Type Name Chip Type Name MICROCHIP 93C56 M93C76 MICROCHIP 93C66A M93C86 MICROCHIP 93C66 M93S46 MICROCHIP 93C76A M93S56 MICROCHIP 93C76 M93S66 MICROCHIP 93C86A ATMEL AT59C11 MICROCHIP 93C86 ATMEL AT59C22 ATMEL AT93C46A ATMEL AT59C13 ATMEL AT93C46 MSM16911 ATMEL AT93C46R TMC93LC46 ATMEL AT93C56 TMC93LC56 ATMEL...
  • Page 23 9S12 Read/Write Supported Types Chip Type Name FREESCALE MC9S12DG128...
  • Page 24: Getting Started

    Getting Started Ensure the tablet is sufficiently charged or is connected to the external power supply (see Power Sources on page 5). NOTE The images and illustrations depicted in this manual may differ from the actual ones. Powering Up Long press the Lock/Power button on the top right of the tablet to power on the unit.
  • Page 25 NOTE The tablet screen is locked by default when first powered on. It is recommended to lock the screen to protect the information in the system and reduce the power consumption. The touch screen navigation is menu driven enabling quick access to functions and features by tapping on options headings and answering dialog windows.
  • Page 26 Button Name Description Accesses the organization system for saved Data Manager data files. See Data Manager Operations page 97. Accesses the Shop Manager program. See Shop Manager Shop Manager Operations on page 86. Locator and Navigation Buttons Operations of the Navigation buttons at the bottom of the screen are described in the table below: Table 3-2 Locator and Navigation Buttons Button...
  • Page 27: Powering Down

    Button Name Description Service Return to the Service screen. Shortcut System Status Icons As the Display Tablet is working with the Android operating system, you may refer to Android documents for more information. By up sliding the bottom right corner, a Shortcuts Panel will be displayed, on which you are allowed to set various system settings of the tablet.
  • Page 28  To power down the display tablet Long press the Lock/Power Button. Tap Power off option. Tap OK, the tablet will turn off in a few seconds. Reboot System In case of system crash, long press the Lock/Power button and tap Reboot option to reboot the system.
  • Page 29: Immo

    IMMO The IMMO application provides Smart Mode and Expert Mode to guide technicians performing IMMO related functions, including Key Learning, Remote Control Learning, Remote Control Add, etc. Getting Started Ensure a communication link is established between the test vehicle and the tablet via the main cable, and the UP200 is connected to the tablet with the supplied USB cable.
  • Page 30: Vehicle Identification

    Top Toolbar Buttons The operations of the toolbar buttons at the top of the screen are listed and described in the table below: Table 4-1 Top Toolbar Buttons Button Name Description Return to the OtoSys Job Menu. Home Display a dropdown list; tap Auto Detect for auto VIN detection;...
  • Page 31 Auto VIN Scan Manual VIN Input Automatic Selection Manual Selection Auto VIN Scan and Manual VIN Input functions are applicable for IMMO, Diagnostic and Service applications, Automatic Selection and Manual Selection are applicable for Diagnostic and Service applications. In IMMO, except Auto VIN Scan and Manual VIN Input methods, technicians can also manually select vehicle manufacturer, instrument information step by step to locate the desired IMMO part, but it is a little different from Automatic...
  • Page 32 Tap the VIN Scan button on the top toolbar to open a dropdown list. Figure 4-2 Sample Auto VIN Screen Select Auto Detect. Once the test vehicle is successfully identified, the screen will display the vehicle profile. Tap OK at the bottom right to confirm the vehicle profile.
  • Page 33: Navigation

    Figure 4-3 Sample Enter VIN Screen Tap the input box and enter the correct VIN. Tap Done to complete or tap Cancel to exit Manual Input. Automatic Selection The Auto VIN Scan can be selected after selecting the test vehicle manufacturer.
  • Page 34 IMMO Screen Layout Figure 4-8 Sample Mode Selection Screen The IMMO screens typically include four sections. Operation Toolbar Status Information Bar Main Section Functional Buttons Operation Toolbar The Operation Toolbar contains a number of buttons such as print and save. The table below provides a brief description of the operations.
  • Page 35 Button Name Description Print a copy of the displayed data. See Printing Print Setting for additional information on page 90. Help Display operational instructions or tips. Tap to open a sub menu, tap Save This Page to take a screenshot. Save All saved data is stored in the Data Manager application for later reviews.
  • Page 36 Tap the Data Logging button again to end recording. A submission form will display for inputting of report information. Tap the Send button to submit the report form via the Internet. A confirmation message displays when the report has been successfully sent.
  • Page 37: Immo

    When a user-response is not required to continue, the message displays briefly. Warning Messages This type of messages displays a warning that a selected action may result in an irreversible change or loss of data. An example of this type of message is the “Erase Codes”...
  • Page 38 Smart Mode The Smart Mode provides guided functions with step-by-step instructions. Once the test vehicle is identified, a vehicle profile will display, select Yes to continue. Figure 4-4 Sample Vehicle Information Screen The tablet will access the vehicle IMMO ECU to read IMMO related information.
  • Page 39 Figure 4-6 Sample Function Menu in Smart Mode The functions vary by IMMO parts, please follow the onscreen instructions to select the correct IMMO part. Take Key Learning as an example. Select Key Learning from the function menu. The tablet will automatically start to read IMMO data.
  • Page 40 Figure 4-8 Sample Key Learning Screen 2 Follow the onscreen instruction to place a Blank Key in the UP200 keyhole and press OK to continue. Figure 4-9 Sample Key Learning Screen 3 If the new key is blocked, the tablet will ask if you want to unlock the key, select Yes to continue, or select NO to quit the operation.
  • Page 41 Figure 4-10 Sample Key Learning Screen 4 Make selections according to the test vehicle. Input the numbers of the keys to be learned and press OK to continue. Figure 4-11 Sample Key Learning Screen 5 Follow the onscreen instructions to insert the key to be learned into the vehicle ignition switch.
  • Page 42 Figure 4-12 Sample Key Learning Screen 6 10. When Key Learning is completed successfully, the following screen displays. Press OK to exit the function. Figure 4-13 Sample Key Learning Screen 7 Expert Mode Expert Mode provides skilled technicians a convenient way to perform individual IMMO functions they need.
  • Page 43 IMMO part information step by step to locate the IMMO part and display the function menu. Figure 4-14 Sample Expert Mode Function Menu Take Read IMMO Data as an example. Select Read IMMO Data from the function menu. The tablet will start to read IMMO information.
  • Page 44: Programming

    Programming The Programming application requires connection between the tablet and the UP200, and no vehicle connection is required. This application can access the key chip, read, retrieve and write key information, as well as other key related functions. Programming Select the vehicle manufacturer in the vehicle menu, and then follow the onscreen instructions to select the instrument information to display the function menu.
  • Page 45 Figure 5-2 Sample Select Chip Type Screen Select Read Operation on the next menu. Figure 5-3 Sample Operations Menu The chip data screen displays. Select Save to save the data, or select Cancel to exit.
  • Page 46 Figure 5-4 Sample Read Operation Screen Type the file name and select Confirm, the chip data will be saved on the tablet. And a “File saved successfully.” Message displays. Figure 5-5 Sample Save Data Screen Select Write Operation from the operations menu. The tablet will open the default folder, select the saved data and click Confirm to write it into a black chip.
  • Page 47 Figure 5-6 Sample Write Operation Screen...
  • Page 48: Diagnostics

    Diagnostics The Diagnostics application can retrieve ECU information, read & erase DTCs, and view live data. The Diagnostics application can access the electronic control unit (ECU) for various vehicle control systems, including engine, transmission, antilock brake system (ABS), airbag system (SRS). Diagnosis The Diagnostics application enables a data link to the electronic control system of the test vehicle for vehicle diagnosis via OBD II connection.
  • Page 49 Auto Scan The Auto Scan function performs a comprehensive scanning over all the ECUs in the vehicle to locate systems’ faults and retrieve DTCs. An example of the Auto Scan interface is pictured below: Figure 6-1 Sample Auto Scan Operation Screen Navigation Bar Main Section Functional Buttons...
  • Page 50  Fault(s) | #: Fault(s) indicates there is/are detected fault code(s) present; “#” indicates the number of the detected faults.  Pass | No Fault: Indicates the system has passed the scanning process and no fault has been detected. Column 4 – to perform further diagnosis or testing on a specific system item, tap the button to the right of that item.
  • Page 51 Figure 6-2 Sample Function Menu The Function Menu options vary slightly for different vehicles. The function menu may include: ECU Information – provides the retrieved ECU information in detail. An  information screen opens upon selection. Read Codes – displays detailed information of DTC records retrieved ...
  • Page 52 ECU Information This function retrieves and displays the specific information for the tested control unit, including unit type, version numbers and other specifications. The sample ECU Information screen displays as below: Figure 6-3 Sample ECU Information Screen Diagnostics Toolbar Buttons – see Table 4-2 Operation Toolbar Buttons on page 28 for detailed descriptions of the operations for each button.
  • Page 53 Figure 6-4 Sample Read Codes Screen Diagnostics Toolbar Buttons – see Table 4-2 Operation Toolbar Buttons on page 28 for detailed descriptions of the operations for each button. Main Section Code Column – displays the retrieved codes from the vehicle. ...
  • Page 54 Tap Erase Codes from the Function Menu. A warning message displays to advice of data loss if this function is completed. Tap Yes to continue. A confirming screen displays when the operation is successfully done. Tap No to exit. Tap ESC on the confirming screen to exit Erase Codes. Perform the Read Codes function again to check if codes have been erased successfully.
  • Page 55 operations for each button. Main Section Name Column – displays the parameter names.  Check Box – tap the check box on the left side of the parameter name to make item selection. Tap the check box again to deselect the item. Drop-down Button –...
  • Page 56 Text Button – resumes Text Display Mode.  Scale Button – changes the scale values that are displayed below  the waveform graph. There are four scales available: x1, x2, x4 and Zoom-in Button – tap once to display the selected data graph in full ...
  • Page 57 Back – returns to previous screen or exits the function. Record – starts recording the retrieved live data; the recorded data is then stored as a video clip in the Data Manager application for future reviews. This function can be triggered automatically at preset threshold value or values may be set manually.
  • Page 58 Figure 6-6 Sample Setting Mode in Live Data There are four navigation buttons on top of the Setting mode screen. Selected Button – displays the configuration screen on which you can  set the threshold values, an upper limit and a lower limit, for triggering the buzzer alarm.
  • Page 59 maximum value. Tap the ON/OFF button on the right side of the Buzzer Alarm button to turn it on or off. Tap Done to save the setting and return to the Live Data screen; or tap Cancel to exit without saving. If the threshold limits are successfully set, two horizontal lines will appear on each of the data graphs (when Waveform Graph Mode is applied) to indicate the alarming point.
  • Page 60: Generic Obd Ii Operations

    relative percentage of a record length to be reserved before the data recording start point. Tap Done to save the setting and return to the Live Data screen; or tap Cancel to cancel without saving and exit Setting. Done Button – confirms and saves the setting, and returns to the Live ...
  • Page 61 communication protocols. Select a specific protocol under the Protocol option. Wait for the OBD II Diagnostic Menu to appear. NOTE Tap the button beside the function name to display additional information. Select a function option to continue.  DTC & FFD ...
  • Page 62 Figure 6-7 Sample DTC & FFD Screen The erase codes function can be applied by tapping the Clear DTC button at the bottom of the screen.  Stored Codes Stored codes are the current emission related DTCs from the ECM of the vehicle.
  • Page 63  Freeze Frame In most cases the stored frame is the last DTC that occurred. Certain DTCs, which have a greater impact on vehicle emission, have a higher priority. In these cases, the top prioritized DTC is the one for which the freeze frame records are retained.
  • Page 64: Exiting Diagnostics

    The O2 Sensor Monitor test function is not supported by vehicles that communicate using a controller area network (CAN). For O2 Sensor Monitor tests results of CAN-equipped vehicles, refer to On-Board Monitor. On-Board Monitor This option allows you to view the results of On-Board Monitor tests. The tests are useful after servicing or after erasing a vehicle’s control module memory.
  • Page 65  To exit the Diagnostics application From an active diagnostic screen, tap the Back or ESC functional button to exit a diagnostic session step-by-step. Or tap the Vehicle Swap button on the diagnostics toolbar to return to the Vehicle Menu screen. From the Vehicle Menu screen, tap the Home button on the top toolbar;...
  • Page 66: Service Operations

    Service The Service section is specially designed to provide you with quick access to the vehicle systems for various scheduled service and maintenance performances. The typical service operation screen is a series of menu driven executive commands. By following the on-screen instructions to select appropriate execution options, enter correct values or data, and perform necessary actions, the system will guide you through the complete performance for various service operations.
  • Page 67 NOTE All required work must be carried out before the service indicators are reset. Failure to do so may result in incorrect service values and cause DTCs to be stored by the relevant control module. For some vehicles, the scan tool can perform added functionality to reset additional service lights (maintenance cycle, service interval).
  • Page 68 Tap CBS Reset UDS on the Oil Reset function list to start the operation. The screen will guide you to confirm the date and time, if the displayed date and time are correct, tap Yes to confirm. If not, tap No and go to the Settings menu to set the correct date and time. Figure 7-2 Sample Oil Reset Service Screen 1 On the next screen, the available items would be listed with three columns displayed: CBS value, availability, and service counter.
  • Page 69: Electronic Parking Brake (Epb) Service

    Electronic Parking Brake (EPB) Service This function has a multitude of usages to maintain the electronic braking system safely and effectively. The applications include deactivating and activating the brake control system, assisting with brake fluid control, opening and closing brake pads, and setting brakes after disc or pad replacement, etc. EPB Safety It may be dangerous to perform Electronic Parking Brake (EPB) system maintenance, so before you begin the service work, please keep these rules...
  • Page 70  To perform EPB functions Tap the Service application button from the OtoSys Job Menu. Tap EPB button and wait for the vehicle manufacturer screen. You can tap VIN Scan or the vehicle make to acquire vehicle VIN information and tap Yes to confirm. See Vehicle Identification page 24 for details.
  • Page 71  Replacing the parking brake button. Figure 7-6 Sample EMF Start-up Screen 1 Tap Continue to proceed this service function or the Back button at the bottom left to exit. Tap on the action that has been carried out to continue. Figure 7-7 Sample EMF Start-up Screen 2 In the following step, the screen will remind you that the fault memory of the parking brake control unit will be deleted, press Continue to proceed...
  • Page 72 Figure 7-8 Sample EMF Start-up Screen 3 Follow the on-screen instructions to pull the parking brake button and wait for around 3 seconds until the parking brake is set. When the operation is successfully completed, a “Completed successfully” message will appear on the screen. Press “OK” to exit. Parking Brake: Workshop Mode This service is used to activate and deactivate the so-called installation position for the Automatic Hold brake.
  • Page 73: Bms

    The BMS (Battery Management System) allows the scan tool to evaluate the battery charge state, monitor the close-circuit current, register the battery replacement, and activate the rest state of the vehicle. NOTE This function is not supported by all vehicles. The screens shown in this section are examples.
  • Page 74 Tap the Service application button from the OtoSys Job Menu. Tap BMS button and wait for the vehicle manufacturer screen. You can tap VIN Scan or the vehicle make to acquire vehicle VIN information and tap Yes to confirm. See Vehicle Identification page 24 for details.
  • Page 75 Read carefully the complete information and press Continue to continue. Figure 7-11 Sample BMS Screen 2 Check the battery capacity and the battery replacement information on the screen. Tap on the corresponding function 1 to return to the selection screen or press the function 2 to end the service function.
  • Page 76 Tap on the corresponding service you want to carry out. In this case, it is function 2 Register battery replacement. Figure 7-13 Sample BMS Screen 4 Figure 5-13 Read carefully the information on the screen and slide up/down to view all the functions listed. There are four functions listed: Figure 7-14 Sample BMS Screen 5 Enter battery replacement: Same capacity...
  • Page 77 End service function. Take the first function as an example. Figure 7-15 Sample BMS Screen 6 Read carefully the information on the screen and tap Yes to continue. Follow the on-screen instructions to input the data matrix code of the newly installed battery which should be on the label of the battery.
  • Page 78: Steering Angle Sensor (Sas) Service

    Figure 7-17 Sample BMS Screen 8 Steering Angle Sensor (SAS) Service Steering Angle Sensor Calibration permanently stores the current steering wheel position as the straight-ahead position in the steering angle sensor EEPROM. Therefore, the front wheels and the steering wheel must be set exactly to the straight-ahead position before calibration.
  • Page 79 NOTE Auro accepts no responsibility for any accident or injury arising from servicing the SAS system. When interpreting DTCs retrieved from the vehicle, always follow the manufacturer’s recommendation for repair. All software screens shown in this manual are examples, actual test screens may vary for each vehicle being tested.
  • Page 80 Tap Steering Angle Sensor Calibration from the SAS function menu to enter the function screen. Follow the on-screen instructions to set the ignition on/off as guided. The vehicle battery voltage signal should be in the range 12.5 – 13.5 volts to proceed this service, otherwise the scan tablet will display a warning message.
  • Page 81: Dpf Service

    you of a problem. After you exit the diagnosis program, please repair the problem immediately. DPF Service The DPF function allows you to carry out numerous functions to the Diesel Particulate Filter system without having to send your car to a main dealer. The tool will manage DPF regeneration, DPF component replacement teach- in and DPF teach-in after replacing the engine control unit.
  • Page 82 If the vehicle needs to be driven in order to perform a DPF service, ALWAYS have a second person help you. One person should drive the vehicle while the other person observes the screen on the Tool. Trying to drive and observe the Scan Tool at the same time is dangerous, and could cause a serious traffic accident.
  • Page 83 Figure 7-22 Sample Starting Basic Inspection Quantity [1] Enter New Value for Adjustment From the Starting Basic Inspection Quantity menu, tap [1] and the screen displays as below. Figure 7-23 Sample Enter New Value Screen After entering the value, tap OK to save the value to the tool. Tap ESC to exit the operation.
  • Page 84 Once the [2] is tapped, the tool will automatically reset the value to zero. [3]/[4] Store Data and Exit When the fuel delivery rate adjustment is completed, tap [3] to store the new value in the control units; or select [4] and OK to retain the old value. Injection Rate This function is used to adjust the injection volume.
  • Page 85 From the Injection Rate menu, tap [1] and the screen displays as below. Figure 7-25 Sample Enter Value Screen NOTE The data you input should be in the reasonable range. If the input data is out of range, the tool will display a warning message “Permissible adjustment range exceeded.”...
  • Page 86 Follow the on-screen instructions to tap on the corresponding number [1] [2] [3] [4] to enter the new value for the cylinder, restore the old value, and exit after finish the function. Particle Filter Regeneration This function is used to perform the particle filter regeneration. Tap Particle filter regeneration from the service functions menu.
  • Page 87 Figure 7-27 Sample Regeneration Status Screen When the particle filter regeneration is complete, the tool will ask your confirmation to exit the display. Tap Repeat to check the status again or End to end the service function and exit. Figure 7-28 Sample Repeat Screen NOTE In the case of a particle filter heavily loaded with soot, it can occur that the regeneration request is blocked again after a short time or is not released.
  • Page 88 During the regeneration phase and with the engine running, it can also occur that the display for “Regeneration active” jumps to “Regeneration not active”. This behavior can be seen exclusively with the vehicle stationary with the engine. Particle Filter Test It is advisable to carry out a series of particle filter tests as a result of constant DPF regeneration, such as checking oil level, oil change interval for diesel contamination, swirl flaps, backpressure sensors and particle filter soot...
  • Page 89: Tire Pressure Monitor System (Tpms) Service

    [4] Exhaust Backpressure Test [5] Actual/Target Value Check-Mass Air Flow Sensor Tire Pressure Monitor System (TPMS) Service This function allows you to quickly look up the tire sensor IDs from the vehicle’s ECU, as well as to perform TPMS replacement and sensor test. Figure 7-30 Sample TPMS Function Menu Take Tire pressure sensor replacement (Front left wheel sensor) as an example.
  • Page 90 Figure 5-31 Figure 7-31 Sample Tire Pressure Sensor Replacement Screen Tap Front left wheel sensor in the tire pressure sensor replacement menu. Enter the 8 digit sensor identification as required. Figure 5-32 Figure 7-32 Sample Sensor ID Input Screen The scan tablet will carry out the service and the screen will remind you the test has passed and all the selected tire pressure sensor identification numbers programmed successfully.
  • Page 91 For other services, please follow the on-screen instructions to operate. On completion of the drive cycle, carry out the tire pressure monitor system test application.
  • Page 92: Update

    Update The Update application allows you to download the latest released software. The updates can improve the OtoSys applications’ capabilities, typically by adding new tests, new models, or enhanced applications to the database. The Display Tablet automatically searches for available updates for all of the OtoSys software when it is connected to the Internet.
  • Page 93 Left Side – displays the OtoSys device model information and serial  number. Right Side – displays an update progress bar indicating the  completion status. Main Section Left Column – displays vehicle logos and update software version  information; tap the About button displays a function list in PDF showing more details about the software.
  • Page 94 When the updating process is completed, the firmware will be installed automatically. The new version will replace the older version.
  • Page 95: Settings

    Settings Selecting Settings application opens a setup screen, on which you can adjust default setting and view information about the OtoSys system. There are nine options available for the OtoSys system settings:  Unit  Language  Printing Setting  Firmware Upgrade ...
  • Page 96: Language

    Language This option allows you to adjust the display language for the OtoSys system.  To adjust the language setting Tap the Settings application on the OtoSys Job Menu. Tap the Language option on the left column. Select the required language. A check mark will display to the right of the selected language.
  • Page 97: Firmware Upgrade

     If the Auto Print option in the Auro Printer is selected, the Auro Printer will print the received document automatically.  If the Auto Print option is not selected, click Open PDF File button to view all the temporary files. Select the file(s) you want to print and click Print.
  • Page 98: Multitask

    Tap the Notification Center option on the left column. Tap the ON/OFF button to enable or disable the Notifications function. If the function is enabled the button displays blue, or if disabled the button displays gray. Tap the Home button on the top left corner to return to the OtoSys Job Menu.
  • Page 99: System Settings

    tapping the button on the right side of each and set the desired automatic update time.  To set auto system or vehicle update Tap the Settings application on the OtoSys Job Menu. Tap the Auto Update option on the left column. The three auto update items list on the right.
  • Page 100: About

    the selected application screen.  Long pressing a specific app shortcut button displays the app menu, on which you can select and change the app shortcut.  Pressing and dragging the App Switcher icon around allows you to change the icon position alongside the edge of the screen. You may refer to Android documentation for additional information about Android system settings.
  • Page 101: Remote Desk

    Remote Desk The Remote Desk application launches the TeamViewer Quick Support program, which is a simple, fast and secure remote control screen. You can use the application to receive ad-hoc remote support from Auro’s support center, colleagues, or friends, by allowing them to control your OtoSys tablet on their PC via the TeamViewer software.
  • Page 102 shown. Your partner must install the Remote Control software to his/her computer by downloading the TeamViewer full version program online (http://www.teamviewer.com). Start the software on his/her computer at the same time, in order to provide support and take control of the Display Tablet remotely. Provide your ID to the partner, and wait for him/her to send you a remote control request.
  • Page 103: Data Manager

    Data Manager The Data Manager application is used to store, print, and review the saved files. Most operations are controlled through the toolbar. Selecting the Data Manager application opens the file system menu. Different file types are sorted separately under different options, there are five types of information files to be viewed or played back.
  • Page 104 Image Files The Image section contains all captured screenshot images. Figure 11-2 Sample Image Screen Toolbar Buttons – used to edit, print and delete the image files. See the following table for detailed information. Main Section – displays the stored images. Table 11-1 Toolbar Buttons in Image Description Button...
  • Page 105  To install the printer driver program Please download the Auro PC Suite from www.aurodiag.com > Support & Updates > Firmware & Downloads > UPDATE CLIENT, and install to your PC. The Auro PC Suite consists of Auro Printer, and Auro PC Suite.
  • Page 106 Click on Install and the printer driver program will be installed onto the computer. Click on Finish to complete the whole installation procedure.  To delete selected images Select Data Manager application from the OtoSys Job Menu. Select Image to access the JPG database. Tap the Enter Edit button to display the editing toolbar.
  • Page 107 Figure 11-3 Sample Data Playback Screen Drop-down Toolbar – tap the button at the top center of the screen to open the Drop-down Toolbar. Main Section – displays the recorded data frames. Navigation Toolbar – allows you to manipulate data playback. Use the Navigation Toolbar buttons to playback the record data from frame to frame.
  • Page 108: Shop Manager

    Shop Manager The Shop Manager application helps you manage the workshop information, customer information records, and keep test vehicle history records, which can help in dealing with daily workshop business and improves customer service. There are three main functions available: ...
  • Page 109: Vehicle History

    Button Name Description Tap to open a note form, which allows you History to create audio record, attach picture or Notes video, or edit text notes. Tap to open the Vehicle History screen Vehicle which displays the correlated test vehicle History records.
  • Page 110 Tap the Shop Manager application on the OtoSys Job Menu. Select Vehicle History Tap the Diagnostics button at the bottom of the thumbnail of a vehicle record item. Or, Select a vehicle record item by tapping the thumbnail. A Historical Test record sheet displays, check the recorded information of the recorded test vehicle, and tap the Diagnostics button on the upper right corner.
  • Page 111: Workshop Information

    Select Vehicle History. Select the specific vehicle history record thumbnail from the main section. The Historical Test record will display. Tap the Edit button to start editing. Tap on each item to input the corresponding information or attach files or images. NOTE The vehicle VIN number, license number or customer account information are correlated by default.
  • Page 112: Customer Manager

    Figure 12-3 Sample Workshop Information Sheet  To edit the Workshop Information sheet Tap the Shop Manager application on the OtoSys Job Menu. Select Workshop Information. Tap the Edit button on the top toolbar. Tap on each field to input the appropriate information. Tap Done to save the updated workshop information record, or tap Cancel to exit without saving.
  • Page 113 NOTE The items that must be filled are indicated as required fields. Tap the cross mark beside the Name chart to add a photo. A sub menu displays, select Take Photo to take a new photo for the account, or select Choose Photo to choose from the existing files. Some customers may have more than one vehicle for service;...
  • Page 114 Tap OK to confirm the command, and the account is deleted. Tap Cancel to cancel the request. History Notes The History Notes function allows you to add audio and video records, text notes and photos, for the associated customer account, helpful when dealing with repeat customers.
  • Page 115 Main Section – displays the note list on the left column and the detail information of the selected note on the right column Table 12-2 Function Buttons in History Notes Button Name Description Back Return to the previous screen. Delete Tap to delete the selected note.
  • Page 116: Maintenance And Service

    Maintenance and Service Maintenance Instructions The following shows how to maintain your devices, together with precautions to take.  Use a soft cloth and alcohol or a mild window cleaner to clean the touch screen of the tablet.  Do not use any abrasive cleansers, detergent, or automotive chemicals to the tablet.
  • Page 117: Troubleshooting Checklist

    Troubleshooting Checklist A. When the Display Tablet does not work properly:  Make sure the tablet has been registered online.  Make sure the system software and diagnostic application software are properly updated.  Make sure the tablet is connected to the Internet. ...
  • Page 118 DANGER The built-in Lithium-ion Polymer battery is factory replaceable only; incorrect replacement or tampering with the battery pack may cause an explosion. Do not use a damaged battery charger.  Do not disassemble or open crush, bend or deform, puncture or shred. ...
  • Page 119: Compliance Information

    Compliance Information FCC Compliance FCC ID: 2AN27OTOSYSIM100 This device complies with Part 15 of the FCC rules and Industry Canada’s license-exempt RSSs. Operation is subject to the following two conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.
  • Page 120 -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
  • Page 121 This product is declared to conform to the essential requirements of the following Directives and carries the CE mark accordingly: EMC Directive 2014/30/EU R&TTE Directive 1999/5/EC Low Voltage Directive 2014/35/EU...
  • Page 122: Warranty

    Warranty Limited One Year Warranty Shenzhen HC Tech CO., Ltd. (the Company) warrants to the original retail purchaser of this OtoSys Diagnostic Device, that should this product or any part thereof during normal consumer usage and conditions, be proven defective in material or workmanship that results in product failure within one (1) year period from the date of purchase, such defect(s) will be repaired, or replaced (with new or rebuilt parts) with Proof of Purchase, at the Company’s option, without charge for parts or labor directly related to the defect(s).
  • Page 123 IMPORTANT All contents of the product may be deleted during the process of repair. You should create a back-up copy of any contents of your product before any repair services.

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