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Electrolux IC44819FFS Installation Manual

Feeder ironer folder & stacker.
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Installation manual
Feeder Ironer Folder
& Stacker
IC44819FFS – IC44825FFS – IC44832FFS
Translated from french
051020xx/GB
20.17

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Table of Contents

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   Summary of Contents for Electrolux IC44819FFS

  • Page 1 Installation manual Feeder Ironer Folder & Stacker IC44819FFS – IC44825FFS – IC44832FFS Translated from french 051020xx/GB 20.17...
  • Page 3: Table Of Contents

    05102004 0209 INSTALLATION 0. Table of contents Notice Date Page MANUAL Pages/Chapters General instructions Environmental information ................... Preliminary instructions ....................Locking and tagging procedure ..................Handling/Weight Handling ........................Packing - Weight ......................Technical characteristics Technical characteristics ....................Sound level ........................Label of energetic performances ..................
  • Page 4 0708 05102004 INSTALLATION 0. Table of contents Notice Date Page MANUAL This page is left blank on purpose.
  • Page 5: Environmental Information

    1. Environmental 05102004 0308 INSTALLATION information Notice Date Page MANUAL Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise : Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are ...
  • Page 6 0608 05102004 1. Environmental INSTALLATION Notice Date Page information MANUAL This page is left blank on purpose.
  • Page 7: Preliminary Instructions

    05102004 0308 INSTALLATION 2. Preliminary instruction Notice Date Page MANUAL Preliminary instructions Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. In order to prevent any risk of fire or explosion, flammable products should never be used to clean the machine.
  • Page 8 0308 05102004 INSTALLATION 2. Preliminary instructions Notice Date Page MANUAL CAUTION This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. SAFETY The mechanical and electrical installation of the machine should only be done by...
  • Page 9 05102004 0814 INSTALLATION 2. Preliminary instructions Notice Date Page MANUAL It is specially advised not to install the machine on a synthetic floor covering. The frictional electricity may hinder the good working of the machine. Under no circumstances should a gas-heating machine be installed in a building which includes a dry-cleaning machine.
  • Page 10 0608 05102004 INSTALLATION 2. Preliminary instructions Notice Date Page MANUAL This page is left blank on purpose.
  • Page 11: Locking And Tagging Procedure

    3. Locking and 05102004 1108 INSTALLATION tagging procedure Notice Date Page MANUAL Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions.
  • Page 12 05102004 0308 3. Locking and INSTALLATION Notice Date Page tagging procedure MANUAL This page is left blank on purpose.
  • Page 13 05102004 1504 INSTALLATION 4. Handling Notice Date Page MANUAL Handling SAFETY It is obligatory that all these operations are undertaken by handling specialists. 1/ Lifting with handling straps Lifting in that case can only be done with handling straps (C - minimum capacity 2500 daN / L - minimum length 4m) which bear weight of the machine.
  • Page 14 05102004 1504 INSTALLATION 4. Handling Notice Date Page MANUAL >4 m D1583...
  • Page 15 05102004 1504 INSTALLATION 4. Handling Notice Date Page MANUAL 3/ Moving along the ground The machine frame is made up of two parallel spars, making ground moving possible by means of rollers, grinding tracks or a trolley. The two handling angles (B) can be used to lift the machine using hydraulic jacks or poles, so that rollers can be slipped under the girder.
  • Page 16 0608 05102004 INSTALLATION 4. Handling Notice Date Page MANUAL This page is left blank on purpose.
  • Page 17 05102004 1209 INSTALLATION 5. Packing - Weight Notice Date Page MANUAL Packing Pallet dimensions in mm Size A Size B Size C 2650 1270 1800 Dryer-ironer Type 4819 3280 1270 1800 Dryer-ironer Type 4825 3910 1270 1800 Dryer-ironer Type 4832 Crate dimensions in mm Size A Size B...
  • Page 18: Technical Characteristics

    6.Technical 05102004 0309 INSTALLATION characteristics Notice Date Page MANUAL 1030 Front view Ø 60 1820 1090 Right view 1590 1010 Top view D1690...
  • Page 19 05102004 0314 6.Technical INSTALLATION Notice Date Page characteristics MANUAL Characteristics IC44819FFS IC44825FFS IC44832FFS Overall width 3555 4185 4815 Ironer width 2575 3205 3835 Width between feet 2295 2925 3555 Ø cylinder Gas / Electric heating Steam heating Effective working width...
  • Page 20: Installation

    05102004 1108 6.Technical INSTALLATION Notice Date Page characteristics MANUAL Sound level Airborne noise emitted by the machine (values established from measurements made on machine at points A, B, C, and D). (40”) D0267 Weighted sound pressure level (A) in dB (A) IC44819 FFS IC44825 FFS IC44832 FFS...
  • Page 21 05102004 0308 6.Technical INSTALLATION Notice Date Page characteristics MANUAL This page is left blank on purpose.
  • Page 22: Working Place Lighting

    05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux.
  • Page 23: Remove Of The Transport Locks Fitted

    05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL Remove of the transport locks fitted CAUTION Before putting the machine into service, it is compulsory to remove the 2 transport locks fitted. To do so, remove the fixing screws of the transportation bridles (A).
  • Page 24 05102004 0209 INSTALLATION 7. Installation Notice Date Page MANUAL Setting of flap CAUTION Before putting the machine into service, it is compulsory to set the flap of the linen collector. • Unscrew the six A screws maintaining the bridles of the flap (fig. 1). •...
  • Page 25 05102004 1108 INSTALLATION 7. Installation Notice Date Page MANUAL Installation The installation must be done by competent technicians in accordance with local codes and regulations. When there are not local codes and regulations, the installation must be comply with european standards applicable. The machine must be installed on a perfectly even surface, strong and horizontal, capable resisting to the efforts shown in the technical characteristics.
  • Page 26: Mechanical Installation

    05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL Mechanical installation Preparation of the ground and machine - Degrease carefully the ground and the soles of the machine. Electrical safety device : - Earthing is compulsory. Levelling the machine : - Adjust the nuts with a spanner and adjust the dryer ironer so that it is horizontal and that its four stands are perfectly vertical.
  • Page 27 05102004 5111 INSTALLATION 7. Installation Notice Date Page MANUAL Positioning roller rotation check. The rollers located between the drive disk and the cylinder in the right hand unit must not rotate continuously while the machine is operating. This check must be carried out once a month. If the rollers rotate permanently, you must call the technician to adjust the plate to avoid me- chanical wear on the cylinder.
  • Page 28 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL Ironer electricity power supply CAUTION Prior to use, the ironer should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualified personnel.
  • Page 29 05102004 1011 INSTALLATION 7. Installation Notice Date Page MANUAL Pass the power supply cable of the machine Stuffing box trough the stuffing box on the top of the machine. D1657 For each machine, install a fixed multipole circuit breaker (or fuses protector) in the laundry main cabinet.
  • Page 30 05102004 1011 INSTALLATION 7. Installation Notice Date Page MANUAL Connection diagrams for the control circuit power supply (T2) The tension of the control circuit delivered by the power supply must be 24 volts dc. The supply tension for your machine is normally of 230 / 400 volts between phases, this tension can however be different.
  • Page 31 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below. Table 1 (in accordance with EN Standard 60204-1) Values given for :...
  • Page 32 05102004 0309 INSTALLATION 7. Installation Notice Date Page MANUAL Table 4 (B2, C and E correction factors for cable grouping) Number Seated in Wall Fixing Cable of cables Cable Duct or Cable Trough Tray 1.00 1.00 1.00 0.80 0.85 0.87 0.65 0.75 0.78...
  • Page 33 05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL This page is left blank on purpose.
  • Page 34: Steam Connection

    05102004 0410 INSTALLATION 7. Installation Notice Date Page MANUAL Steam and condensate connections There is always a risk that a certain amount of water will be carried in steam. Water is carried in the lower parts of the supply tubes, and steam in the upper parts. Make a swan neck branch-T on the main tube to prevent this water damaging the machine heating system.
  • Page 35 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL Safety valve connections Note : The connection of a safety valve is compulsory in order to conform to the pressurised equipment directive (DESP). The valve must be CE certified in category IV. Its size must vary according to the characteristics of the boiler, to the volume of the pipes upstream of the valve and the volume of the appliance to be protected.
  • Page 36: Gas Connection

    05102004 1011 INSTALLATION 7. Installation Notice Date Page MANUAL Gas connection The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only. Gas supply DN 20 (3/4" BSP) The customer must install a filter and a manual stop valve on the supply side of the machine if natural gas is used.
  • Page 37 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL If the machine is connected to gas mains of 300 mbar or directly behind a gas bottle, it is vital that a pressure reducing valve be added as close as possible to the machine. 300 mbar D1110 If the gas inlet pressure (P1) is identical to the nominal pressure of the machine (P2), it is...
  • Page 38 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL The machine is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows : Check that the diameter of the injectors is adequate for the kind of gas of your installation (see table of injectors).
  • Page 39 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL IMPORTANT Adjustments should be made by qualified personnel only. Adjustment and checking of the outlet pressure The gas outlet pressure of the solenoid valve is adjusted at the factory. If you have to make another adjustment, proced as follows.
  • Page 40 05102004 1214 INSTALLATION 7. Installation Notice Date Page MANUAL Legend of symbols used machine working with only one gas family II : machine working with two gas families 1st family : caol gas or town gas (for information : not used here) 2nd family : natural gas 3th family : liquef ed petroleum gas (LPG) natural gas with high calorif c value (type G20)
  • Page 41 05102004 4511 INSTALLATION 7. Installation Notice Date Page MANUAL TABLE OF CORRESPONDENCES - Ironer 1.9 m Heat Ø of Pressure at Categorie Type of Working supply emission Consumption Consumption injectors injectors in index pressure in mbar Qn in kW Mn in kg/h Vn in m³/h in mm mm H...
  • Page 42 05102004 2011 INSTALLATION 7. Installation Notice Date Page MANUAL TABLE OF CORRESPONDENCES - Ironer 3.2 m Heat Ø of Pressure at Categorie Type of Working supply emission Consumption Consumption injectors injectors in index pressure in mbar Qn in kW Mn in kg/h Vn in m³/h in mm mm H...
  • Page 43 05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL This page is left blank on purpose.
  • Page 44 05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL Connection of the ironer evacuation system Fresh air inlet To allow the dryer ironer to work at its best, it is important that the laundry air inlet passes through an opening from the outside. The fresh air arrival must be equivalent to the volume of evacuated air(please refer to the output of the fans at zero pressure in the...
  • Page 45 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL Electric, steam heating specifications Fan maximum flow rate with no pressure : 880 Pa. Average temperature of exhaust at the machine outlet : - electric heating : 65°C (150°C) - steam heating : 65°C (150°C) Gas heating specifications Fan maximum flow rate with no pressure : 880 Pa.
  • Page 46 05102004 0408 INSTALLATION 7. Installation Notice Date Page MANUAL The duct must lead to the outside and must be fitted with protection against the weather and foreign bodies. D1084...
  • Page 47 05102004 0408 INSTALLATION 7. Installation Notice Date Page MANUAL Evacuation system if several dryers are connected to a common evacuation duct (except for the gas haeting machines). If several dryer ironers are installed with a common evacuation duct, the cross-section of the evacuation duct must increase as a function of the number of installed machines so that each of them operates at the same value of air resistance.
  • Page 48 05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL This page is left blank on purpose.
  • Page 49: Connection Of The Stacker

    05102004 0608 INSTALLATION 7. Installation Notice Date Page MANUAL Connection of the stacker • Place the stacker on the right side of the dryer ironer and centre it with the finger in the slit of the machine. IC448 Stacker D1588 D0071 •...
  • Page 50: Compressed Air Connection

    05102004 1010 INSTALLATION 7. Installation Notice Date Page MANUAL Compressed air connection The manual stopping valve lockable in Compressed closed position (provided by customer) should be installed on the machine's compressed air supply. The supply pipe should accept a pressure of at least 1 Mpa (10 bar) (145 psi).
  • Page 51 05102004 0308 INSTALLATION 7. Installation Notice Date Page MANUAL This page is left blank on purpose.
  • Page 52 05102004 1312 8. Operating INSTALLATION Notice Date Page inspection MANUAL Operating inspection Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. CAUTION Check in the "MACHINE CONFIGURATION" sub-menu of the "ADVANCED SETTINGS"...
  • Page 53 05102004 1312 8. Operating INSTALLATION Notice Date Page inspection MANUAL If it is rotating in the wrong direction, invert two of the three phases on the power supply isolating switch to reverse the direction of rotation of the fan. D0574 Check again the direction of the rotation of the fan then replace the hose and its collar.
  • Page 54 05102004 0208 INSTALLATION 9. Appendices Notice Date Page MANUAL Explanation of washing symbols To overcome language barriers, the following are symbols used internationally to give you guidance and (ISO 3758:2005 standard) recommendations when washing different textiles. The tub symbolizes washing. The circle symbolizes dry or Washing Dry or water...
  • Page 55 0208 05102004 INSTALLATION 9. Appendices Notice Date Page MANUAL Conversion of measurement units The following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. bar : 1 bar = 100 000 Pa 1 kg/cm²...
  • Page 56 Electrolux Laundry Systems Sweden AB 341 80 Ljungby, Sweden www.electrolux.com/professional Share more of our thinking at www.electrolux.com...

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