Table of Contents
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JAN 2011
OPERATING/SAFETY ORIGINAL INSTRUCTIONS
DBC-16H
PORTABLE ELECTRIC 16MM COMBINATION
REBAR BENDER AND REBAR CUTTER
TO REDUCE THE RISK OF INJURY, YOU MUST READ AND
UNDERSTAND THIS INSTRUCTIONS
I K K CO., LTD.
396-59, ASHITAKA
NUMAZU CITY
SHIZUOKA PREF. - JAPAN
TEL +81 55 922 8811
FAX +81 55 922 2880
E-MAIL: international@diamond-ikk.com
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Table of Contents
Related Manuals for Diamond DBC-16H
Summary of Contents for Diamond DBC-16H
- Page 1 JAN 2011 OPERATING/SAFETY ORIGINAL INSTRUCTIONS DBC-16H PORTABLE ELECTRIC 16MM COMBINATION REBAR BENDER AND REBAR CUTTER TO REDUCE THE RISK OF INJURY, YOU MUST READ AND UNDERSTAND THIS INSTRUCTIONS I K K CO., LTD. 396-59, ASHITAKA NUMAZU CITY SHIZUOKA PREF. - JAPAN...
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Page 2: Table Of Contents
CONTENTS PAGE GENERAL SAFETY RULES ------------------------------------ PARTS NAME ------------------------------------------------------- SPECIFICATION ---------------------------------------------------- PRE-SUE CHECKS ------------------------------------------------- CUTTING REBAR -------------------------------------------------- OPERATING INSTRUCTIONS -------------------------------- STOPPER BOLT ADJUSTMENT ------------------------------ WARM UP --------------------------------------------------------- CUTTING ---------------------------------------------------------- BENDING REBAR -------------------------------------------------- OPERATING INSTRUCTIONS -------------------------------- WARM UP --------------------------------------------------------- BENDING --------------------------------------------------------- BENDING ROLLER CHART ---------------------------------- BENDING/CUTTING REBAR IN-PLACE --------------------- POINTS OF ATTENTION -----------------------------------------... -
Page 3: General Safety Rules
GENERAL SAFETY RULES WARNING: REARD AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. WORK AREA SAFETY Keep work area clean and well lit. - Page 4 Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
- Page 5 Maintain power tools. Check for misalignment or binding or moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean.
- Page 6 Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a DIAMOND service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
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Page 7: Parts Name
Bending arm Center collar 9. Bending roller 10. Stopper 11. Oil plug 12. Switch 13. Carbon Brush / Brush cap SPECIFICATIONS MODEL DBC-16H Power Supply Single phase mains electricity /Generator Voltage 100V/115V/230V Power Input 1050 W Motor Double Insulated motor Max. -
Page 8: Pre-Sue Checks
BASIC CUTTING AND BENDING INSTRUCTIONS Important: Always read, understand and obey the safety instructions included with your new DBC-16H Combination Rebar Cutter and Bender before operating this tool or any other power tool. PRE-SUE CHECKS 1. WARNING: Do not expose the tool to rain or wet conditions. Water entering a power tools will increase the risk of electric shock. -
Page 9: Cutting Rebar
2. Make sure the unit is plugged into the proper outlet 115V/230V 50/60Hz, (Please check the voltage of your DBC-16H.). WARNING: Avoid accidental starting. Ensure the switch is in the OFF-position before plugging in WARM UP 3. -
Page 10: Cutting
180 degrees during the cutting operation. Do not try to bend and cut rebar at the same time. Keep hands away from moving parts while operating. Disconnect DBC-16H from outlet when not in use and before cleaning, adjusting or servicing. Do not disconnect plug from outlet by pulling the cord. Always check that the switch OFF before plugging in 10. -
Page 11: Bending Rebar
3. Make sure the unit is plugged into the proper outlet 115V/230V 50/60Hz, (Please check the voltage of your DBC-16H.). WARNING: Avoid accidental starting. Ensure the switch is in the OFF-position before plugging in WARM UP 4. -
Page 12: Bending
Keep hands away from moving parts while operating. 11. Disconnect DBC-16H from outlet when not in use and before cleaning, adjusting or servicing. Do not disconnect plug from outlet by pulling the cord. Always check that the switch is OFF before plugging in. -
Page 13: Bending/Cutting Rebar In-Place
BENDING/CUTTING REBAR IN-PLACE 12. The DBC-16H can be used for bending rebar in-place, protruding from a wall, floor or column. The closest bend to the surface would be minimum of 115mm, see drawing below. Please make sure there is adequate space for the bending and cutting unit to complete the bend. -
Page 14: Oil-Level Check (Add Oil)
OIL-LEVEL CHECK (ADD OIL) As the tool is hydraulically operated, the oil-level must be checked at preferably once a year. Failure to maintain the oil at the proper level results in a drop in pressure and loss of power. CAUTION: Hydraulic oil is highly flammable. Keep away from sparks and naked flame. Do not smoke. -
Page 15: Bolt Tightness
13. The operation is now complete. NOTE: Dispose of hydraulic oil in accordance with local regulations. Do not pour into the sea, a river, a lake or drains. BOLT TIGHTNESS Once a week, or after every 500 cuts, check the tightness of all bolts. Especially, those bolt which fixing cutter blocks and securing the housing to the cylinder.