Table Of Contents - Beckett CG10 Manual

Table of Contents
General information (Please...read this page first)
Hazard Definitions ............................................................................................................................................................. 3
To the Owner ..................................................................................................................................................................... 3
To the Installer ................................................................................................................................................................... 4
Burner Specifications ......................................................................................................................................................... 4
Figure 1 - Burner nameplate ............................................................................................................................................. 5
Pro=installation checklist .................................................................................................................................................. 5=8
Combustion air supply ....................................................................................................................................................... 5
Indoor Installation .............................................................................................................................................................. 5
Clearances ........................................................................................................................................................................ 6
Fuet gas supply ................................................................................................................................................................. 6
Flue vent system ............................................................................................................................................................... 6
Etectrical supply ................................................................................................................................................................. 6
Figure 1 - Burner nameplate ............................................................................................................................................. 6
Verify burner components .................................................................................................................................................. 6
Verify firing input range ...................................................................................................................................................... 6
Figure 2 - Minimum combustion chamber dimensions ..................................................................................................... 6
Verify burner air tube assembly ......................................................................................................................................... 7
Figure 3 - Maximum capacity vs furnace pressure, Step spud ......................................................................................... 7
Figure 4 - Maximum capacity vs furnace pressure, Swirler head ..................................................................................... 8
Figure 5 - Burner dimensions ........................................................................................................................................... 8
Mount the burner .................................................................................................................................................................. 9
Figure 6 - Custom mounting prate .................................................................................................................................... 9
Connect gas piping ......................................................................................................................................................... 9=11
Figure 7- Typical gas piping layout ................................................................................................................................ 10
Table 1 - Gas suppty piping capacity .............................................................................................................................. 10
Gas trains 9
Figure 8 - UL gas train configuration .............................................................................................................................. 11
Wire the burner .............................................................................................................................................................. 11=12
Figure 9- Typical burner wiring ...................................................................................................................................... 12
Sequence of operation ....................................................................................................................................................... 12
Prepare the burner for start=up .................................................................................................................................... 13=14
Start-up checklist ............................................................................................................................................................. 13
General ........................................................................................................................................................................ 13
Gas supply piping ............................................................................................................................................................ 13
Electrical 11
Boiler or appliance ........................................................................................................................................................... 13
Burner ........................................................................................................................................................................ 13
Figure 10 - CG10 Component familiarization ................................................................................................................. 14
Test instruments .............................................................................................................................................................. 14
Start the Burner ............................................................................................................................................................. 15=20
Burner start procedure ..................................................................................................................................................... 15
Verify input firing rate ....................................................................................................................................................... 15
Figure 11 - Shutter and band tocation............................................................................................................................. 16
Table 2 - Initial burner settings ......................................................................................................................................... 16
Figure 12 - Manifold to furnace pressure drop vs rate, Stepped spud ........................................................................... 18
Figure 13 - Manifold to furnace pressure drop vs rate, Swirl vane head ........................................................................ 18
Check operation and safety controls ............................................................................................................................... 19
Use test instruments to set combustion ........................................................................................................................... 20
Recommended combustion test sequence ..................................................................................................................... 20
Maintenance and Service .............................................................................................................................................. 21=23
Annual maintenance ........................................................................................................................................................ 21
Figure 14 - Gas Gun assembly installation ..................................................................................................................... 22
Figure 15A- Gas Gun assembly .................................................................................................................................... 23
Figure 15B - Gas Gun assembly ................................................................................................................................... 23
For the operator .................................................................................................................................................................. 24
Table 3 - Periodic inspection checklist ............................................................................................................................ 24
Replacement Parts ............................................................................................................................................................. 25
Burner Configurations .................................................................................................................................................. 26=27
Low Rate Burner Configuration; 300 to 800 MBH Applications ....................................................................................... 26
High Rate Burner Configuration; 600 to 1200 MBH Applications .................................................................................... 26
Burner Configuration Table .............................................................................................................................................. 27
Warranty Information ......................................................................................................................................... Back Cover
_-- 6104 BCG10 R08