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Summary of Contents for HHO Plus DC2000
- Page 1 DC2000 – Installation Manual HHO Hydrogen on Demand Dual Fuel Generator Systems HHO Plus, Alternative Energies, Ltd Technical Department Travessa das Serras 33, Vieira de Leiria, Portugal T: 00 351 244 697 116 E: info@hhoplusgas.com...
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Page 2: Table Of Contents
Principles of the water electrolysis Electrolyte concentration Water levels in the tank Amperage variation in the system Electronic fuel injection Basic Information HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 3 Electric connection from the relay (Position 87) to the dry cell Electric connection from the dry cell to the ground HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 4: Safety Precautions
Be safe and enjoy your new Hydrogen on Demand Dual Fuel Generator System, read and understand these instructions before and during the installation and you will benefit from your new system for years to come. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 5: Installation Of The Hydraulic Components
HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 6 HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
- Page 7 HHO gas. Also the HHO gas will have problems getting out of the cell being released gulps. You can verify this problem if fluctuation of the amperage is very high. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 8: Positioning The Water Tank
Please take a look at the pictures below: HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 9: Positioning The Bubbler
Make sure that bubbler is installed above the water tank to accomplish the gravity head needed for a correct “filtering” of the HHO gas. Please take a look at the pictures below: HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 10: Positioning The Water And Hho Hoses
You may verify this problem if fluctuation of the amperage on your system is very high. Please refer to the illustration below for typical installation of the hoses coming and going from the water tank: HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 11: Hho Injection Point
Drill an 8 mm hole close to the intake manifold. Clean out any drill shavings, insert the high pressure fitting using goop glue or teflon tape and tighten. Connect the high pressure hose. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 12 DC2000 – Installation Manual MAF SENSOR NON RETURN VALVE MAF SENSOR AIR FILTER BOX HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 13: Installation Of The Electrical Components
Connect this electric source to the Relay Switch position 85. This circuit will control the HHO production. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 14: Dry-Cell Electric Connections
In the next page you can check some photos showing the right way to make the electric connections in the dry-cell: HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 15 DC2000 – Installation Manual HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 16: Water And Electrolyte Setup
0,25 liter/min of HHO gas per each 1000 cm of engine displacement. You will be meeting this standard running your generator with: HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 17 If you get significant amounts of fog forming (water droplets), you know that at least part of your output is steam. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 18: Water Levels In The Tank
One way to control this is using a PWM – Pulse Width Modulator HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 19 The ability to control the amperage keeps the cell running at cool operating temperatures and prolongs the life of the cell while increasing the HHO output. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 20: Electronic Fuel Injection
Requirements: Right amount of HHO inside the engine. Tune the injection rate of the fuel pump. The dates can change according to each country and manufacturers. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 21: Components Of The Electronic Injection
HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 22: Lambda Sensors
It monitors the amount of oxygen in the exhaust gases and provides the "feedback" signal to the engine computer. If the sensor senses high level of oxygen, the engine is running too lean (not enough fuel). HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 23: Resetting The Ecu
The ECU response will continue to correspond to lower octane even though you have started using higher-octane fuel. This is HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 24: Installing The Lambda Sensor Extender - Pre-Cat Sensor
Each Lambda sensor upstream of the catalyzer needs to be mounted on an extender as shown here. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 25 Proper sensor function is crucial to good performance and fuel economy. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 26: Isolating The Lambda Sensor Body - Pre-Cat And Pos-Cat Sensors
To perform this operation just wrap several layers of aluminum foil tape around the body of the lambda sensors. The pictures below illustrate the area to be wrapped. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 27: Test Run And Checking Your Work
50% isopropyl alcohol to the water solution and leave it in the system without working for 24 hours. Flush the system and add some fresh water to remove all deposits. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 28: Check-List For Hho System Debugging
HHO from getting to the engine. One time we found that HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 29 You need to find it and get it corrected. And then your results will shine through. HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com...
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Page 30: Parts Positioning
DC2000 – Installation Manual Parts positioning HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 31: Hho Connection From The Water Tank To The Bubbler
Bubbler Barb to port fitting threaded elbow Sequence of parts to make the connection Extra materials Teflon tape Plastic clamps HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 32: Hho Connection From The Bubbler To The Air Intake Manifold
Barb to port fitting Barb to port fitting threaded elbow Sequence of parts to make the connection Extra materials Teflon tape Plastic clamps HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 33: Water Connections Between The Water Tank And The Dry-Cell
Barb to port fitting Barb to port fitting threaded elbow Sequence of parts to make the connection Extra materials Teflon tape Plastic clamps HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 34: Electric Connection From The Battery To The Relay (Position 30)
Ring crimp terminal Red electric cable Female crimp Relay Blade type car fuse Blade fuse-holder Sequence of parts to make the connection HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 35: Electric Connection From The Ignition Source To The Relay (Position 85)
Materials to make the connection Female crimp terminal Red electric cable Female crimp terminal Relay Sequence of parts to make the connection HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 36: Electric Connection From The Relay (Position 86) To The Ground
Materials to make the connection Female crimp terminal Red electric cable Ring crimp terminal Relay Sequence of parts to make the connection HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 37: Electric Connection From The Relay (Position 87) To The Dry Cell
Materials to make the connection Female crimp Red electric cable Snap lock splice Relay terminal connector Sequence of parts to make the connection HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... -
Page 38: Electric Connection From The Dry Cell To The Ground
Materials to make the connection Ring crimp terminal Black electric cable Snap lock splice connector Sequence of parts to make the connection HHO Plus, Alternative Energies, Lta – Travessa das Serras 33, Vieira de Leiria, Portugal – Tel. 00351244697116 – Email: info@hhhoplusgas.com... - Page 39 HHO Plus HHO Plus, Energias Alternativas, Lda VAT Id. Number: PT 509 055 036 Headquarters: Travessa das Serras 33 2430 - 720 Vieira de Leiria Portugal Production Plant: Rua 5 de Outubro 42 2430 - 769 Vieira de Leiria Portugal Email: info@hhoplusgas.com...
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