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Metro DataVac C5 1 Series User Manual

Metro DataVac C5 1 Series User Manual

120 volt heated cabinets
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3 Series
InterMetro Industries Corporation
Wilkes-Barre, PA 18705
570-825-2741 www.metro.com
/
L01-430 Rev. C 2
09
Information and specifications are subject to change without
notice. Please confirm at time of order.
3 Series
1 Series
120 Volt
Heated Cabinets
USer ManUal
1 Series
Hot Food Holding applications only
Metro Heated Cabinets are for
TM

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Summary of Contents for Metro DataVac C5 1 Series

  • Page 1 3 Series 1 Series 120 Volt Heated Cabinets USer ManUal 3 Series 1 Series Metro Heated Cabinets are for Hot Food Holding applications only InterMetro Industries Corporation Wilkes-Barre, PA 18705 570-825-2741 www.metro.com L01-430 Rev. C 2 Information and specifications are subject to change without notice.
  • Page 2 3 & 1 S E R I E S ® O P E R AT I N G I N S T R U C T I O N S BASIC CABINET SETUP Refer to DATA PLATE for electrical requirements. Cabinets rated at 120V 2000 watts must be plugged into a 125 VAC 20 amp receptacle and must be used on an individual branch circuit.
  • Page 3: Table Of Contents

    Table of ConTenTs Section Page i. Basic operating guidelines ..inside Front cover ii. Safety information ..........  iii. identifying Your cabinet ........ 2 iV. installation & Set-up ........... 3 V. Product Features .......... 7 Vi. operating instructions ........ 8 Vii. care & Maintenance .......... 0 Viii. Basic troubleshooting ........ iX. Service & Replacement Parts ......
  • Page 4: Identifying Your Cabinet

    IDenTIfYInG YoUR CabIneT For future reference, record the cabinet model number & manufactured date found on the date plate located at rear of cabinet. also record the module serial number located inside the cabinet on module top right-hand corner. Model number: cabinet manufactured date: Module serial number: Module manufactured date: Fill out and return the warranty card located at the back of this manual. PaRT nUMbeRInG C5 1 SERIES CABINET C5 1 9 — H FC — 4 A caBinet naMe a = acceSSoRieS SLiDeS caBinet tYPe L = FiXeD, LiP LoaD  = Un-inSULateD U = aDJUStaBLe, UniVeRSaL 4 = FiXeD WiRe caBinet SiZe (HeigHt) 9 = FULL 7 = 5 = DooR Fc = FULL cLeaR MoDULe c = c5-cM2000, coMBo, 2000 W. H = c5-HM2000, HoLDing, 2000 W. P = c5-PM500, PRooFeR, 440 W. C5 3 SERIES CABINET C5 3 9 — HL DS — U — BU A caBinet naMe a = acceSSoRieS caBinet tYPe PaneL coLoR 3 = inSULateD Bg = Beige...
  • Page 5: Installation & Set-Up

    InsTallaTIon anD seT-UP . check for Shipping Damage: check the packaging and cabinet for shipping damage after unloading the unit, and after removing all the packaging. 2. the receiver of this product is responsible for filing freight damage claims. this equipment must be opened immediately for inspection. all visible damage must be reported to the freight company within 48 hours and must be noted on freight bill at the time of delivery. 3. concealed damage is your responsibility — you must advise the carrier of any loss or damage within 5 days after receipt of the cabinet. if there is damage, retain the original packaging for inspectors. 4. after unpacking the cabinet, remove all tape and packing material from the inside as well as outside of the unit. 5. any protective covers (plastic or paper sheet) on the sheet metal or clear door, if applicable, must also be removed before turning the cabinet on. WARNING: Only factory approved service agents should attempt to service, repair or replace electrical components, wiring or the power cord. 6. Refer to the data plate at the lower rear of the cabinet for the electrical specifications. With the power switch off, plug the cord into a 25 Vac, 60 cycle, grounded receptacle. cabinets rated at 2000 watts must be plugged into a 20-amp receptacle and must be used on an individual branch circuit. cabinets rated at 440 watts may be plugged into either a 5 amp or a 20-amp receptacle.
  • Page 6 InsTallaTIon anD seT-UP (continued) slIDe InsTallaTIon the rack uprights have been installed at the factory. if removed for cleaning, reinstall by hanging them on the rack brackets on the side walls of the cabinet. TOP VIEW 3" Pan CaPaCITY UnIVeRsal slIDes (ITEM #17 ON REPLACEMENT PARTS LIST, PAGE 13) INDIVIDUAL UNIVERSAL UPRIGHTS (ITEM #29 ON REPLACEMENT PARTS LIST, PAGE 13) UNIVERSAL WIRE SLIDE (ITEM #19 ON REPLACEMENT PARTS LIST, PAGE 13) 3/4 HEIGHT FULL HEIGHT 1/2 HEIGHT...
  • Page 7 InsTallaTIon anD seT-UP (continued) CoRReCT oRIenTaTIon of lIP loaDeD slIDes (ITEM #18 ON REPLACEMENT PARTS LIST, PAGE 13) 3/4 HEIGHT FULL HEIGHT 1/2 HEIGHT CoRReCT oRIenTaTIon of fIXeD WIRe slIDes (ITEM #16 ON REPLACEMENT PARTS LIST, PAGE 13) 1/2 HEIGHT 3/4 HEIGHT FULL HEIGHT...
  • Page 8 ReVeRsInG THe DooRs the door on your cabinet can be reversed to accommodate a right- or left-hand opening. the cabinet has been shipped with the hinges mounted on the right-hand side. to reverse, follow the instructions listed below: . With the door in the closed position, remove the hinge pin by driving it out using a hammer and a drive pin or small diameter screwdriver. 2. once the pins are removed grasp the door firmly and pull the latch lever, this will release the door. Set the door aside being careful not to damage the gasket. 3. Remove the screws from the left side of the cabinet and set aside. then remove the cabinet mounted part of the hinge and remount to the left side of the cabinet. Put the screws removed from the left side of the cabinet into the remaining holes on the right side of the cabinet. tighten all screws before proceeding. 4. Relocate the latch plate(s) from the left side to the right by removing the two mounting screws. tighten all screws before proceeding. 5. Rotate the door 80 degrees and align the door mounted hinge part with the cabinet mounted hinge part and tap the hinge pin into place so the top of the pin is flush with top of the cabinet mounted hinge part. invert the door latch by removing the black plastic screw covers and remove the screws holding the latch in place.
  • Page 9: Product Features

    PRoDUCT feaTURes • the module has been placed at the base of the cabinet for easy accessibility and efficient operation. • clearly-marked control panel for easy viewing allows climate adjustments without opening the door. • Removable water pan. • cabinet designed with drip trough and catch pan to contain condensation drippage. • Field reversible, gasketed door. • easy pull adjustable magnetic door latch. • cord keeper at rear of cabinet. • all components — door, module, slide racks — are removable to permit thorough, obstruction-free cleaning.
  • Page 10: Operating Instructions

    InsTRUCTIons Power-Up & Pre-Heat Your C5 1 SerieS or 3 SerieS Cabinet maY be equipped with Several different moduleS: C5 1 SERIES C5 3 SERIES coMBination PRooF & HoLD MoDULe coMBination PRooF & HoLD MoDULe HoLDing MoDULe HoLDing MoDULe PRooFing MoDULe PRooFing MoDULe MoiStURe HoLDing MoDULe a. Refer to the Data PLate for electrical requirements. 2000 watt cabinets require a 20 amp individual circuit and receptacle. cabinets rated at 440 watts may be plugged into either 5 or 20 amp receptacles. DO NOT MODIFY CORD PLUG. B. With PoWeR switch oFF, plug into a 25 Vac grounded receptacle. c. Fill the water pan to " from the top with clean Hot tap water for Proofing or if moisture is desired for Holding. check water level every 3 hours (2 hours when Proofing) and refill with clean Hot tap water as necessary. Water pan does not have to be filled for Holding. Proofing and Moisture Holding Module require water pan to be filled if moisture control is turned on.
  • Page 11 • at the end of the operating day, it is not necessary to disrupt the temperature setting to turn the cabinet off. By switching the power switch off, the cabinet is no longer operating. When resuming operations, switch the power on and the cabinet will attain the previous temperature and moisture levels. CAUTION: The water pan must be in place during module operation. CAUTION: Water inside this cabinet’s pan is hot during use! Turn off and allow the water to cool before emptying the pan. NOTE: The POWER switch is not a foot switch. Using it as a foot switch can damage the switch and make the cabinet inoperable.
  • Page 12: Care & Maintenance

    CaRe & MaInTenanCe Cleaning The Cabinet WARNING: Unplug the cabinet before cleaning or servicing. Do not wash the cabinet with a water jet or high- pressure water. WARNING: Allow the unit to cool before cleaning, as the interior of the cabinet may be hot enough to burn. Also, allow the water in the pan to cool before removal.
  • Page 13: Basic Troubleshooting

    basIC TRoUblesHooTInG Module operation basics: When the power switch is on, the blower is always energized, circulating air, and the digital thermometer is always displaying the cabinet temperature. a thermostat controls whether an element will be energized depending on the thermostat setting and the air temperature it is sensing. the control knob is used to change the thermostat setting. When a thermostat senses the temperature has gone below its set point, the thermostat contacts close, the appropriate indicator will light and the heater element will begin to produce heat. When the thermostat senses the temperature has reached its set point, the contacts open, the indicator light will go out and the heater element will stop producing heat. Holding Module: the holding module has one heating element. it is in the air duct and heats up the air as it is circulated in the cabinet. the thermostat senses the return air temperature and will energize the air duct element as required to heat up the cabinet air. Some moisture can be introduced by filling the water pan with warm water and allowing the warm air to pick up the water vapor as the blower circulates the air. there is no heating element to heat the water. Moisture Holding and Proofing Module: there are two heating elements in these modules. one is in the air duct to heat the air, and one is under the water pan to heat the water and introduce moisture into the cabinet. one thermostat senses the return air temperature and will energize the air duct element as required to heat up the cabinet air. the other thermostat senses the air temperature around the water pan. it will energize the water pan element to heat the water and release moisture into the cabinet. Combination Proof and Hold Module: a combination proof and hold module has a mode switch, which allows the module to act as either a holding module or a proofing module. therefore, it has all the elements of both a holding module and a proofing module. When the mode selector switch is set to HoLD, only the larger wattage air element is used. the water pan element is not used. When the mode selector switch is set to PRooF, the lower wattage air element and the water pan element are used but independently controlled by individual thermostats. See the appropriate paragraph above for more detail on how the combination Proof and Hold Module operates in either holding or proofing mode. element wattages are shown in the chart below: 20 amp, 2000 watt cabinet 5 amp, 440 watt cabinet air Duct element Water Pan element air Duct element Water Pan element combination module 950 watt and 675 watt 675 watt 360 watt and 675 watt 675 watt Holding module 950 watt none 360 watt...
  • Page 14 d. Blower is not circulating air: i. Blower wiring is faulty or disconnected. ii. Blower needs replacing. 4. Indicator light is not working: it is rare that an indicator light will be defective but it is possible. the thermostat contacts may not be closing and therefore the heater element is not being energized. check the thermostat and pilot light and their respective wiring. 5. No heat generated: a. if the heat indicator light is on, but the cabinet does not draw the appropriate amperage per the chart on page : i. air heater element may be faulty. ii. the wiring to the air heater element may be faulty or disconnected. iii. the thermostat may be faulty. b. i f the heat indicator light is not on, the thermostat contacts may not be closing and therefore the heater element is not being energized. it is rare that the indicator light will be defective but it is possible. check the thermostat and pilot light and their respective wiring. 6. Moisture level is too low: a. if the heat indicator light is on, and the cabinet draws the appropriate amperage per the chart on page : i. check that the water pan has water. ii. a door is not closed or sealing properly. iii. Moisture set point is too low. turn moisture control knob to a higher setting. b. if the heat indicator light is on, but the cabinet does not draw the appropriate amperage per the chart on page : i. air heater element may be faulty.
  • Page 15 seRVICe and RePlaCeMenT PaRTs C5 1 & 3 SERIES CABINETS Item # Replacement Part No. Description Item # Replacement Part No. Description CABINET BODY OUTSIDE POLY PANELS ON C5 3 SERIES CABINETS 1 RPc5-9-FcDR coMPLete FULL HeigHt cLeaR DooR RPc3-tPnL-Bg Beige toP PaneL — incLUDeS ScReWS RPc5-7-FcDR coMPLete HeigHt cLeaR DooR RPc3-tPnL-BU BLUe toP PaneL — incLUDeS ScReWS RPc5-5-FcDR coMPLete HeigHt cLeaR DooR RPc3-tPnL-gY gRaY toP PaneL — incLUDeS ScReWS RPc5-39-tcDR coMPLete toP cLeaR DUtcH DooR RPc3-tPnL-Re ReD toP PaneL — incLUDeS ScReWS RPc5-39-BcDR coMPLete Bot. cLeaR DUtcH DooR RPc3-SD27-Bg Beige 27" SiDe PaneL — incLUDeS ScReWS RPc5-39-FSDR coMPLete FULL HeigHt SoLiD DooR 2 RPc3-SD27-BU BLUe 27" SiDe PaneL —...
  • Page 16 seRVICe and RePlaCeMenT PaRTs (continued) C5 1 & 3 SERIES CABINET MODULES MOISTURE MODULE TYPE: COMBO HOLDING PROOFER COMBO HOLDING HOLDING MODULE ELECTRICAL RATING: 1990W 1990W 1440W 1440W 1440W 2000W ITEM# PART # DESCRIPTION QTY QTY QTY QTY QTY RPc3-27 PoWeR SWitcH (ReD) RPc3-28 SeLectoR SWitcH (WHite) RPc06-93 tHeRMoStat knoB RPc3-234 tHeRMoStat RPc09-23 tHeRMoStat MoUnting cUP RPc3-246 aMBeR inDicatoR LigHt RPc3-237 DigitaL tHeRMoMeteR RPc3-83 tHeRMoMeteR tRanSFoRMeR...
  • Page 17 seRVICe and RePlaCeMenT PaRTs (continued) C5 1 Series Cabinet Replacement Parts Diagram FoR RetURn caBinet Packaging See iteM #30, Page 3. *See pages 4 and 5 for slide identification. all slides sold in pairs.
  • Page 18 seRVICe and RePlaCeMenT PaRTs (continued) C5 3 Series Cabinet Replacement Parts Diagram NOTE: Replacement panels are ordered by color. See chart on page 13. FoR RetURn caBinet Packaging See iteM #30, Page 3. *See pages 4 and 5 for slide identification. all slides sold in pairs.
  • Page 19 seRVICe and RePlaCeMenT PaRTs (continued) C5-CM2000 OR C5-CM1500 COMBO MODULE Heat tHeRMoStat BULB & intake tHeRMoMeteR SenSoR coVeR MoDULe cHaSSiS aiR DiScHaRge coVeR contRoL PaneL BottoM coVeR MoiStURe tHeRMoStat aiR DUct BULB WateR Pan encLoSURe FoR RePLaceMent c5-cM2000 MoDULe, oRDeR iteM #5 on Page 4 FoR RePLaceMent c5-cM500 MoDULe, oRDeR iteM #54 on Page 4...
  • Page 20 seRVICe and RePlaCeMenT PaRTs (continued) C5-HM2000 OR C5-HM1500 HOLDING MODULE aiR intake Heat tHeRMoStat coVeR BULB & tHeRMoMeteR SenSoR MoDULe cHaSSiS aiR DiScHaRge coVeR contRoL PaneL BottoM coVeR aiR DUct WateR Pan encLoSURe FoR RePLaceMent c5-HM2000 MoDULe, oRDeR iteM #52 on Page 4 FoR RePLaceMent c5-HM500 MoDULe, oRDeR iteM #55 on Page 4...
  • Page 21 seRVICe and RePlaCeMenT PaRTs (continued) C5-PM1500 PROOFING MODULE Heat tHeRMoStat BULB & aiR intake tHeRMoMeteR SenSoR coVeR MoDULe cHaSSiS aiR DiScHaRge coVeR contRoL PaneL BottoM coVeR aiR DUct MoiStURe tHeRMoStat BULB WateR Pan encLoSURe FoR RePLaceMent c5-PM500 MoDULe, oRDeR iteM #53 on Page 4...
  • Page 22 seRVICe and RePlaCeMenT PaRTs (continued) C5-MM2000 MOISTURE HOLDING MODULE Heat tHeRMoStat BULB & intake tHeRMoMeteR SenSoR coVeR MoDULe cHaSSiS aiR DiScHaRge coVeR contRoL PaneL BottoM coVeR aiR DUct MoiStURe tHeRMoStat WateR Pan BULB encLoSURe FoR RePLaceMent c5-MM2000 MoDULe, oRDeR iteM #56 on Page 4...
  • Page 23 seRVICe and RePlaCeMenT PaRTs (continued) WIRING DIAGRAM C5-CM2000 OR C5-CM1500 COMBO MODULE STRAIN RELIEF POWER CORD 20A FOR C5-CM2000 GRN GROUND SCREW 15A FOR C5-CM1500 THERMOMETER SENSOR BLOWER MOTOR GREEN BLACK HEAT THERMOSTAT BULB WHITE 34" 25" THERMAL CUT-OUT 1360 OR 1950 W ELEMENT 675 W ELEMENT 30"BLK AIR DUCT MOISTURE...
  • Page 24 seRVICe and RePlaCeMenT PaRTs (continued) WIRING DIAGRAM C5-HM2000 OR C5-HM1500 HOLDING MODULE POWER CORD 20A FOR C5-HM2000 GRN GROUND SCREW 15A FOR C5-HM1500 STRAIN RELIEF BLACK GREEN WHITE THERMOMETER SENSOR HEAT THERMOSTAT BULB BLOWER MOTOR THERMAL CUT-OUT 25" BLACK 1360 OR 1950 WATT ELEMENT 19" BLACK 30"...
  • Page 25 seRVICe and RePlaCeMenT PaRTs (continued) WIRING DIAGRAM C5-PM1500 PROOFING MODULE POWER CORD GRN GROUND SCREW STRAIN RELIEF GREEN BLACK WHITE THERMOMETER SENSOR BLOWER MOTOR HEAT THERMOSTAT BULB THERMAL CUT-OUT 10" BLACK 675 W ELEMENT 30" BLACK 27" BLACK AIR DUCT 25" WHITE 19" WHITE 675 W ELEMENT 30"...
  • Page 26 seRVICe and RePlaCeMenT PaRTs (continued) WIRING DIAGRAM C5-MM2000 MOISTURE HOLDING MODULE POWER CORD 125VAC 20A GRN GROUND SCREW STRAIN RELIEF GREEN BLACK WHITE THERMOMETER SENSOR BLOWER MOTOR HEAT THERMOSTAT BULB THERMAL CUT-OUT 27" BLACK 30" BLACK 27" BLACK 120V 1360 W ELEMENT AIR DUCT 25"...
  • Page 27 InterMetro Industries Corporation (hereinafter referred to as “Seller”) warrants to the...
  • Page 29: Warranty

    Thank you for purchasing a Metro C5 Controlled Temperature Cabinet. We are certain you will be more than satisfied with its quality and performance. Please fill in the warranty information space below so we may register your warranty. Also, so that we may learn more about our customers and hopefully be of continued service in the future, please take a moment to fill in the customer information space below.
  • Page 30 STAPlE HERE...

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