Redlion T48 Manual

Redlion T48 Manual

Model t48 - 1/16 din temperature controller

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MODEL T48 - 1/16 DIN TEMPERATURE CONTROLLER
PID CONTROL WITH REDUCED OVERSHOOT
ON DEMAND AUTO-TUNING OF PID CONTROL SETTINGS
NEMA 4X/IP65 BEZEL
DUAL LED DISPLAYS FOR SIMULTANEOUS INDICATION OF
TEMPERATURE AND SETPOINT
STATUS INDICATORS FOR OUTPUTS AND CONTROL MODES
ACCEPTS 10 TYPES OF SENSOR INPUTS (Thermocouple or RTD)
OPTIONAL HEATER CURRENT MONITOR AND HEATER BREAK
ALARM
OPTIONAL DUAL ALARM OUTPUTS
OPTIONAL TWO LINEAR DC OUTPUTS (0 to 10 V, 0/4 to 20 mA)
MANUAL/AUTOMATIC CONTROL MODES
SETPOINT RAMPING FOR PROCESS STARTUP
PROGRAMMABLE USER INPUT (Digital) FOR ADDED FLEXIBILITY
SENSOR ERROR COMPENSATION (Offset) AND BREAK
DETECTION
HEATING AND OPTIONAL COOLING OUTPUTS
PARAMETER SECURITY VIA PROGRAMMABLE LOCKOUTS
FIELD REPLACEABLE OUTPUT BOARD
(Relay or Logic/SSR Drive)

DESCRIPTION

The T48 Controller accepts signals from a variety of temperature sensors
(thermocouple or RTD elements), precisely displays the process temperature,
and provides an accurate output control signal (time proportional or linear DC)
to maintain the process at the desired temperature. The controller's
comprehensive yet simple programming allows it to meet a wide variety of
application requirements.
The controller operates in the PID control mode for both heating and cooling,
with on-demand auto-tune, which will establish the tuning constants. The PID
tuning constants may be fine-tuned by the operator at any time and then locked
out from further modification. The controller employs a unique overshoot
suppression feature, which allows the quickest response without excessive
overshoot. The unit can be transferred to operate in the manual mode, providing
the operator with direct control of the output. The controller may also be
programmed to operate in the ON/OFF control mode with adjustable hysteresis.
A second setpoint is available on select models to allow quick selection of a
different setpoint setting.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
DIMENSIONS In inches (mm)
%P
DV
MN
O1
A1
A2
D
P
1.95
(49.5)
CAUTION: Risk of electric shock.
1.95
(49.5)
0.37
4.17 (105.9)
(9.4)
OPTIONAL TRIAC OUTPUT
SECOND SETPOINT SETTING
OPTIONAL REMOTE SETPOINT INPUT (0/4 to 20 mA)
OPTIONAL RS485 SERIAL COMMUNICATIONS
PC SOFTWARE AVAILABLE FOR CONTROLLER CONFIGURATION
UL Recognized Component,
File # E156876
Dual 4-digit displays allow viewing of the process temperature and setpoint
simultaneously. Front panel indicators inform the operator of the controller and
output status. On many models the main control output and the alarm outputs
are field replaceable.
Optional alarm(s) can be configured to activate according to a variety of actions
(Absolute HI or LO, Deviation HI or LO, Band IN or OUT, and Heater Current
Break) with adjustable hysteresis. A standby feature suppresses the alarm during
power-up until the temperature stabilizes outside the alarm region. The second
alarm can be configured as a secondary PID output (heat/cool applications).
Optional Main Linear DC output (10 V or 20 mA) can be used for control or
temperature re-transmission purposes. Programmable output update time
reduces valve or actuator activity. The output range can be scaled independent
of the input range.
Optional Second Linear DC output (10 V or 20 mA) provides an independent
temperature re-transmission, while the main Linear DC output is being used for
control. The output range can be scaled independent of the input range.
Optional Heater Current Monitor provides a direct readout of process heater
current. An alarm can be programmed to signal when the heater has failed. This
provides early warning of system failure before product quality is affected.
13
14
1
2
1.76
3
(44.7)
4
5
11
12
1.76 (44.7)
1
Bulletin No. T48-H
Drawing No. LP0332
Released 08/13
PANEL CUT-OUT
6
+0.024
7
1.772
-0.000
8
+0.6
(45
)
-0.0
9
10
+0.024
1.772
-0.000
+0.6
(45
)
-0.0

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Summary of Contents for Redlion T48

  • Page 1 File # E156876 (Relay or Logic/SSR Drive) DESCRIPTION The T48 Controller accepts signals from a variety of temperature sensors Dual 4-digit displays allow viewing of the process temperature and setpoint (thermocouple or RTD elements), precisely displays the process temperature, simultaneously. Front panel indicators inform the operator of the controller and and provides an accurate output control signal (time proportional or linear DC) output status.
  • Page 2 PLC, HMI, or a host computer. In multipoint applications (up to thirty- -328 to +752°F red (-) blue (-) two), the address number of each T48 on the line can be programmed from 0 to -200 to +750°C violet (+) brown (+) 99.
  • Page 3 Heater break alarm 18. ENVIRONMENTAL CONDITIONS: Reset Action: Programmable; automatic or latched Operating Range: 0 to 50°C Standby Mode: Programmable; enable or disable Storage Range: -40 to 80°C Hysteresis: Programmable Span Drift (max.): 130 ppm/°C, main input Probe Break Action: Upscale Zero Drift (max.): 1µV/°C, main input Annunciator: LED backlight for “A1”, “A2”...
  • Page 4 2) Main control output is “off” and heater current is above 10% of alarm value. This indicates a failed power control device, wiring fault, etc. The T48 is available with dual outputs to provide heating and cooling to those processes that require them. For example, many extruder applications require...
  • Page 5 CONTROLLER PROGRAMMING “ANLO” - Main Linear DC analog output scaling low “ANHI” - Main Linear DC analog output scaling high Front Panel Program Disable allows all of the controller’s set-ups to be locked-out from further operator intervention after the initial set-up. Configuration 3, Parameter Lock-Outs (3-LC) * The following four programming modes allow the controller to adapt to any “SP”...
  • Page 6 MULTIPLE UNIT STACKING ACCESSORY - EXTERNAL SSR POWER UNIT The T48 is designed for close spacing of multiple units. Units can be The external SSR Power Unit is used with T48s equipped with Logic/SSR stacked either horizontally or vertically. For vertical stacking, install the panel Drive outputs to switch loads up to 240 VAC @ 45 Amps, 25°C ambient.
  • Page 7 MULTIPLE UNIT/REMOTE SETPOINT APPLICATION Whenever the master controller’s setpoint is changed, the slave controller’s Eight T48 controllers are used in a drying oven. Each T48 controls a zone within the oven. Depending upon the material to be dried, and its initial setpoint changes automatically.
  • Page 8 Crimson 2 PC Configuration Software for Windows 98, ME, 2000 and XP (for RS485 models) SFCRM ICM4 RS232/RS485 Serial Converter Module ICM40030 ICM5 Three way isolated RS232/RS485 Serial Converter ICM50000 * Crimson software is available for download from http://www.redlion.net Red Lion Controls China Red Lion Controls Red Lion Controls Red Lion Controls Headquarters Europe...

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