Goldline PS-4 PS-8 Installation Manual

Goldline PS-4 PS-8 Installation Manual

Automation and chlorination

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Aqua Logic
Aqua Logic
Aqua Logic
Aqua Logic
Aqua Logic
G
LDLINE
CONTROLS INC.
Automation and Chlorination
Installation Manual
for models
AQ-LOGIC-PS-4
AQ-LOGIC-PS-8
www.goldlinecontrols.com
888-921-7665

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  • Page 1 Aqua Logic Aqua Logic Aqua Logic Aqua Logic Aqua Logic Automation and Chlorination Installation Manual LDLINE CONTROLS INC. for models AQ-LOGIC-PS-4 AQ-LOGIC-PS-8 www.goldlinecontrols.com 888-921-7665...
  • Page 2: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: READ AND FOLLOW ALL INSTRUCTIONS • • WARNING: Disconnect all AC power during installation. • WARNING: Water in excess of 100 degrees Fahrenheit may be hazardous to your health.
  • Page 3: Table Of Contents

    Introduction 1. Preparing Pool/Spa Water 2. Mounting Equipment 3. Plumbing 4. Electrical Wiring 5. Configuration 6. System Startup and Checkout 7. Warranty Table of Contents Before You Begin... 1 Plumbing Requirements... 2 Electrical Requirements... Installation Steps... 2 General Water Chemistry... Salt...
  • Page 4: Introduction Before You Begin

    Before You Begin Before installing the Aqua Logic System -Determine that you have everything necessary to complete the installation -Find a suitable mounting location for both the control center and remote keypad -Plan and determine where components will be plumbed -Plan wire runs and wiring connections What’s Included Before attempting to install the Aqua Logic system, check that the following components have been in-...
  • Page 5: Plumbing Requirements

    Plumbing Requirements The only special plumbing requirements for the Aqua Logic are the Turbo Cell and flow switch which are typically plumbed after the heater but before the pool/spa return valve. Refer to page 9 for detailed instructions. Electrical Requirements Power must be shut off at the circuit breaker before performing any wiring.
  • Page 6: Saturation Index

    1. Preparing Pool/Spa Water General Water Chemistry Salt is required only if you are using the chlorinator features on the Aqua Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations be- sides salt.
  • Page 7: Salt Level

    The pool’s chemistry must be balanced BEFORE activating the Aqua Logic’s sanitizing function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Logic system. Salt Salt Level Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recom-...
  • Page 8 Rectangular Diameter x Diameter x Round Average Depth x 5.9 Oval Type of Salt to Use It is important to use only sodium chloride (NaCl) salt that is greater than 99% pure. This is common food quality or water softener salt and is usually available at building supply stores in 40-80 lb. bags labeled coarse or fine “Solar Salt”.
  • Page 9: Mounting Aqua Logic Control Center

    2. Mounting the Equipment Aqua Logic Control Center The Aqua Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require).
  • Page 10: Optional Wireless Remote Display/Keypad

    3. See “Electrical Wiring” (page 17) for instructions on running the cable from the Aqua Logic main unit to the remote display/keypad. Optional Wireless Remote Display/Keypad The Aqua Logic Wireless Remote Display/Keypad (Goldline part number AQL-REMOTE-RF-PS-x) must be mounted indoors or in a weather protected area (rain should never hit the display/keypad). Note that number of outputs on the remote (eg “4”...
  • Page 11: Plumbing General Equipment

    General Pool Equipment Refer to the following guidelines and the diagram below. 1. Spa should be at or above the level of the pool. For raised spas: Provide a means for the spa to overflow into the pool and install check valves in the spa return and the pool suction (see diagram) to prevent the spa draining while the pool/spa suction and return valves are rotating.
  • Page 12: Turbo Cell

    Turbo Cell The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below: 12”...
  • Page 13: Electrical Wiring

    Receiver Connector Remote Display/Keypad Connector 3 Temp Sensor Inputs 2 Heater Outputs 4 Valve Connectors Flow Switch Connector Cell Connector Subpanel The Aqua Logic Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the Control Center.
  • Page 14: Wiring Grounding And Bonding

    Grounding and Bonding Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar. Also ground each piece of high voltage (120 or 240VAC) equipment that is connected to the Aqua Logic control relays or circuit breakers. The Aqua Logic should also be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire.
  • Page 15: High Voltage Pool Equipment

    High Voltage (120/240V) Pool Equipment All Aqua Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring: 240 VAC Load Wiring relays for 240 VAC Pool Equipment...
  • Page 16: Low Voltage Wiring

    Low Voltage Wiring Valve Actuators The Aqua Logic can control up to four 24V automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction (Valve2) and return (Valve1) valves. Valve3 and Valve4 are for general purpose use (solar, water feature, in-floor cleaner, etc.). For installations with solar heating, Goldline offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor.
  • Page 17 Generic Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Aqua Logic does NOT control the power going to the heater. 2. Wire the Aqua Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires.
  • Page 18 Hayward Heaters Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote Control Connections” and the diagram on the following page: 1. Turn off power to heater 2. Wire Aqua Logic to terminals 1 & 2 (see diagram) 3.
  • Page 19 Raypak RP2100 Pool/Spa Heater 1. Turn power off to heater 2. Push the mode button to “spa” mode 3. Set the temperature to the maximum 4. Push the mode button to “OFF” 5. Lastly, plug the prewired connector in the P7 position on the board.
  • Page 20 Temperature Sensors The Aqua Logic utilizes 10K ohm thermistor type sensors. Two sensors (water temperature and air temperature) are included. If the Aqua Logic is being used to control a solar heating system, a third “solar” sensor will be required. The sensors are provided with a 12 ft. cable. If a longer cable is required, contact the Goldline service dept.
  • Page 21: Base Receiver

    If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal block. Two remotes can be wired back to the Aqua Logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire run from the Aqua Logic main unit to the furthest remote display/keypad is 500 ft (160m).
  • Page 22: Configuration Setup

    5. Configuration Setup After plumbing and wiring are complete, the Aqua Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Aqua Logic what equipment is connected and how each should be controlled. Accessing the Configuration Menu Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various information.
  • Page 23: Heater Cooldown

    Logic will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the Pool/Spa sub-menu (see page 21), the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The heater(s) and chlorinator will not operate if freeze protection is the only reason the pump is running.
  • Page 24 Solar Config. Push to access solar options + to view/change > > Move to previous/next configuration menu Toggle between Enabled and Disabled (default) Solar Solar Disabled > > Move to next menu item if “Solar” is enabled Toggle between Enabled and Disabled (default) Solar Extend Solar-Extend >...
  • Page 25: Filter Operation

    is selected, then the pool/spa suction and return valve actuators should be connected to the Aqua Logic. Pressing the POOL/SPA button on the display/key pad will allow the home- owner to alternate between pool and spa operation. Spa Spillover When spa spillover is “Enabled”, the homeowner will be able to rotate through “Pool Only” (both suction and return valves switched to pool), “Spa Only”...
  • Page 26: Aux1 Function

    NOTE: The configuration parameters for all Aux outputs are same as shown below for Aux1. PS-4 models have two Aux outputs: Aux1 and Aux2. PS-8 models have six Aux outputs: Aux1 through Aux6. Aux1 Config. Push to access Aux1 options + to view/change >...
  • Page 27 Aux1 Interlock If “Enabled”, this feature will override the function (manual on/off, countdown timer, timeclock, selected above and turn the aux1 or aux2 relay off. This forced off condition occurs when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, for 3 minutes after solar turns on (allows air in the solar panels to be purged).
  • Page 28 In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.
  • Page 29: System Startup And Checkout

    6. System Startup and Checkout Before Startup Before starting the Aqua Logic for the first time, be sure that the following items have been completed: 1. Pool/spa chemicals are within the recommended levels according to the chart on page 3. 2.
  • Page 30: Service Mode

    3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/Heater Config.) is operating properly: • Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button) •...
  • Page 31: Warranty Aqua Logic Limited Warranty

    Limited Warranty—Pool Automation & Chlorination Products This warranty statement is applicable to all pool automation and chlorination products manufactured by Goldline Controls, Inc. (Goldline) on or after January 1, 2004. See the appropriate warranty statement for other Goldline products or for pool automation and chlorination products produced prior to January 1, 2004.
  • Page 32 Aqua Logic Programming Flow Chart default menu settings menu spa heater1 temp (off, 65ºF-104ºF) pool heater1 temp (off, 65ºF-104ºF) spa heater2 temp (off, 65ºF-104ºF) pool heater2 temp (off, 65ºF-104ºF) spa solar temp (off, 65ºF-104ºF) pool solar temp (off, 65ºF-104ºF) spa chlorinator setting (0-100%) pool chlorinator setting (0-100%) display light (always on/60 sec) timers menu...

This manual is also suitable for:

Aqua logic aq-logic-ps-4Aqua logic aq-logic-ps-8

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