Raypak B6000 Modbus System Protocol Interface B6000 Installation And Operating Manual
Raypak B6000 Modbus System Protocol Interface B6000 Installation And Operating Manual

Raypak B6000 Modbus System Protocol Interface B6000 Installation And Operating Manual

Communications interface and boiler controller to modbus interface card
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CATALOG NO.: 5000.59B
Effective Date: 4-09-08
Replaces:
3-15-99
Installation and Operating Manual
T-3
Raypak B6000 Modbus
System Protocol Interface
T-3 Communications Interface
Raypak B6000 Boiler Controller
to Modbus Interface Card
1
P/N 240729 Rev. 3

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Summary of Contents for Raypak B6000 Modbus System Protocol Interface B6000

  • Page 1 CATALOG NO.: 5000.59B Effective Date: 4-09-08 Replaces: 3-15-99 Installation and Operating Manual Raypak B6000 Modbus System Protocol Interface T-3 Communications Interface Raypak B6000 Boiler Controller to Modbus Interface Card P/N 240729 Rev. 3...
  • Page 2: Table Of Contents

    7.0 Wiring: B6000 System Control to T-3 Cable ------------------------------------------------------ 7 8.0 Check Your Power to T-3 ------------------------------------------------------------------------------- 7 9.0 Modification ------------------------------------------------------------------------------------------------- 8 ProSoft T-3 Raypak B6000 Modbus Protocol Interface ---------------------------------------------- 9 11.0 ProSoft T-3 Card ---------------------------------------------------------------------------------------- 9 11.1.0 ProSoft Product Specifications ------------------------------------------------------------ 10 11.2.0 Slave Port Functionality --------------------------------------------------------------------- 11...
  • Page 3: Forward

    (105°C, stranded wire) as the ones on the unit or larger. Thank you for selecting the Raypak B6000 Boiler Management System and the Raypak Communication Interface. It is our sincere hope that you will enjoy its power, ease of use and energy saving features.
  • Page 4: Tions

    T-3 INSTALLATION AND MOUNTING The T-3 Module should be mounted on a permanent base not subject to vibrations, moisture or dust. It should be readily accessible, for serviceability. DIMENSIONS AND WEIGHT 15 3/4” H 14 LBS 8” 5 3/4” D MECHANICAL INSTALLATION Mount the System Protocol Interface within five (5) feet of B6000 System Control Box.
  • Page 5: Wiring

    1. Turn off power to the B6000 System Control Box. 2. Open front door of System Protocol Interface Gateway Enclosure. 3. Remove four screws and the lower cover, revealing the field wiring blocks. 4. Attach wires from interface card to the field wiring side of left terminal block (N+, N-, GND, NC).
  • Page 6: B6000 System Control Board

    B6000 SYSTEM CONTROL BOARD CHECK YOUR POWER SOURCE AC = 108 Volts AC Minimum, 132 Volts MAX AB = 108 Volts AC Minimum, 132 Volts MAX BC = Must be less than 1.0 Volts AC...
  • Page 8 Protocol Interface Successful application of the ing knowledge of the Raypak B6000 Boiler Control, and the applica- tion in which the combination is to be used. For this reason, it is important that those responsible for implementing the T-3 satisfy themselves that the T-3 and B6000 Boiler Control combination will meet the needs of the application.
  • Page 9: Product Specifications

    11.1. Product Specifications The T-3 card is a hardware product designed to be the communications front end for the Raypak B6000 Boiler Control and a modbus Master Host. The product includes the following functionality: Modbus Slave Specifications • Protocol Modes: RTU mode with CRC-16 error checking •...
  • Page 10: Slave Port Functionality

    The T-3 Modbus Slave card runs the RTU version of the Modbus protocol. This capability allows the module to communicate data from a Raypak B6000 Boiler Control to a Modbus Master host, and vice-versa. The module supports both point-to-point implementation as well as multi-drop implementations.
  • Page 11: Tions

    11.2.1.4 Data Integrity As in all good protocols, there must exist a level of data integrity checking to verify, with some degree of assurance, the quality of the transmitted data. The Modbus protocol supports two types of error checking: • RTU Mode: 16 bit cyclic redundancy check (CRC-16) •...
  • Page 12: Tions

    Hardware Setup 11.3.0 11.3.1.1 SW 1 1 2 3 4 5 6 7 8 • • • • • • • • ↓ Factory Settings 9600, No Parity, Address Bit 1 1500 Interface Card Setup 11.3.1.1 Connecting Power to the T-3 Card The T-3 Card requires an external source of DC voltage.
  • Page 13 Example Addresses = 0 to 33 * Indicates Factory Setting Example Addresses = 34 to 63 Address Invalid Address...
  • Page 14: Jumper Configurations

    JP4 and JP5 being the only jumpers that should ever need to be reviewed. For completeness, we provide the following discussion on all the jumper locations: Jumper Hardware Reset Raypak Port Power (P2) Raypak Port Ground (P2) Modbus Port (P1)
  • Page 15: Modbus Protocol Support

    11.4.0 Modbus Protocol Support 11.4.1 Modbus Commands The T-3 card supports a command subset of the Modbus Specification consisting primarily of the Function Codes required to read and write data. The following sections detail the different commands supported by the card. Function Code 11.4.2...
  • Page 16: Diagnostics

    Several hardware diagnostics capabilities have been implemented using the LED indicator lights on the front of the module. The possible conditions as indicated by the lights are: Name Modbus (P1) ACTIVE Raypak (P2) ACTIVE Modbus (P1) COMM Raypak (P2) FAULT...
  • Page 17: Tions

    11.6.0 ProSoft Support, Service and Warranty 11.6.1 Technical Support ProSoft Technology survives on its ability to provide meaningful support to its customers. Should any questions or problems arise, please feel free to contact us at: Before calling for support, please prepare yourself for the call. In order to provide the best and quickest support possible, we will most likely ask for the following information (you may wish to fax it to us prior to calling): 1.
  • Page 18 EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY This is the only warranty given by RAYPAK. No one is authorized to make any other warranties on Raypak’s behalf. ANY IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLI- CABLE WARRANTY PERIOD SPECIFIED ABOVE.
  • Page 19 APPENDIX A Modbus Register Map...
  • Page 20 Raypak Modbus Register Assignments Function Function Function Type 30001 40001 30002 40002 30003 40003 30004 40004 30005 40005 30006 40006 30007 40007 30008 40008 30009 40009 30010 40010 30011 40011 30012 40012 30013 40013 30014 40014 30015 40015 30016 40016...
  • Page 21 10215 10216 10217 10218 10219 30045 40045 10225 10226 10227 10228 10229 10230 10231 10232 10233 10234 10235 30046 40046 10241 10242 10243 10244 10245 10246 10247 10248 10249 10250 10251 30047 40047 10257 10258 10259 10260 10261 10262 10263 10264 10265 10266...
  • Page 22 30049 40049 10289 10290 10291 10292 10293 10294 10295 10296 10297 10298 10299 30050 40050 10305 10306 10307 10308 10309 10310 10311 10312 10313 10314 10315 30035 40051 10321 10322 10323 10324 10325 10326 10327 10328 10329 10330 10331 30052 40052 30053 40053...
  • Page 23 30070 40070 30071 40071 30072 40072 30073 40073 30074 40074 30075 40075 30076 40076 30077 40077 30078 40078 30079 40079 30080 40080 30081 40081 30082 40082 10833 30083 40083 30084 40084 30086 40086 30088 40088 30090 40090 30092 40092 30094 40094 30096 40096...
  • Page 24 Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 • FAX (805) 278-5489 Litho in U.S.A.

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