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Mondial Folder Operator Manual
U111174
Mondial B05
Mondial B1
Mondial B2
Mondial B3
Butterfly
Mondial B4
Rev. May 2014

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Summary of Contents for GERA Mondial B05

  • Page 1 Mondial Folder Operator Manual U111174 Mondial B05 Mondial B1 Mondial B2 Mondial B3 Butterfly Mondial B4 Rev. May 2014...
  • Page 2: Table Of Contents

    NVIRONMENTAL OMPLIANCE Language Preference..................29 OPERATOR MANUAL FEED ................30 CONVENTION NOTES .................... 5 Manual Feed (Mondial B3) ................30 FOLDER CONFIGURATIONS................6 Manual Feed (Mondial B05 and B1)..............31 ......................7 OLDER ARTS Manual Feed (Butterfly) ..................31 OPERATOR COUNTERS..................32 REFERENCE INFORMATION ................8 OPERATOR CALIBRATION................33...
  • Page 3: Table Of Contents

    FX DocuWide C842 For IJP2000 ..............55 IJP2000 CALDERA................60 RINT ON XEROX IJP2000........... 63 ONDIAL TACKER WITH ................64 OLDING SING CANNER ........65 ETERMINE OCUMENT ITLE LOCK OCATION (ITBR) W ........ 66 NTELLIGENT ITLE LOCK OTATION ORKS September 2014 Gera Series Folder Operator Manual...
  • Page 4: Safety Notes

    Your GERA product and recommended supplies have been designed and tested to meet strict safety requirements. These include safety agency approval, and compliance with established environmental standards.
  • Page 5: O Perational S Afety I Nformation

    − The equipment is exposed to water. − Any part of the equipment is damaged. • Always use materials and supplies specifically designed for your GERA equipment. Use of unsuitable materials may result in poor performance. Disconnect Device The power cable is the disconnect device for this equipment. It is •...
  • Page 6: Radio Frequency Emissions

    Regulatory Information your local Xerox Service Representative or Service Provider immediately. The CE mark applied to this product symbolizes GERA’s declaration of conformity with the applicable Directives of the European Union. A full declaration of conformity, defining the relevant directives and...
  • Page 7: Convention Notes

    NOTE: Following contents are generally related to all Display Comprehension Mondial folder configurations. the figures are for The Mondial technical documentation references the folder sides first illustration purposes only and may not depict the specific and secondly, the direction of paper flow from the printer exit to the model you are installing.
  • Page 8: Folder Configurations

    This model is designed to be combined with 6279 XEROX includes a bridge section with “Mondial B05” rotation to match the printer and This model is the easier Mondial folder speeds, fan folder and cross- folder version; it is stand-alone folder sections, a horizontal output provided only with fan folder;...
  • Page 9: Folder Parts

    Folder Parts -Bridge Cover -Mobile Flap °Parti delle piegatrici -Copertura Bridge -Tegolo Mobile °Pièce de la Plieuse -Couvercle du Table -Volet Meuble °Falterabschnitte °Porciones de la Plegadora - Cross Folder Cover -Entry Flap -Table “B1” C “B2” C ONFIGURATION ONFIGURATION -Copertura Trasversale -Tegolo entrata -Tavolo...
  • Page 10: Reference Information

    The Rotation Table enables the Printer to effectively have an extra virtual media roll. The Rotation Table allows printing of A2/C Long Reference Information edge from the A1/D media roll to be rotated and folded correctly. To help you understand the Folder, some of the commonly used terms and concepts are explained below.
  • Page 11: Short Edge And Long Edge Definitions

    Short Edge and Long Edge Definitions Title Block Position Definitions The prints exit from the printer in two orientations: The Title Block can be located in four different corners of the print as shown in the illustration below. HORT The Title Block position number is always relative to the feeding direction indicated by the arrow.
  • Page 12: Folded Package Output Orientation Definitions

    Folded Package Output Orientation Definitions Folding Style Definitions Depending on the Title Block Location the folder will fold with two Generally, the Mondial Folder provides three fold styles and are different Folded Package Output Orientations. defined by their appearance, illustrated below: Fan Folding Style Definition All prints entering the Folder with the Title block in With Internal Compensation...
  • Page 13: Butterfly Fold Style

    Butterfly Fold Style 11” / 12” 22” / 24” 30” / 34” / 36” 17” / 18” Paper Roll 297 mm 594 mm 841 mm 420 mm Copy printed short edge and folded portrait A0/E A1/D A2/C A3/B Copy printed Long Edge and folded landscape or bypassed only with fold program 210x297 DINC...
  • Page 14: Parameters To Input To The System

    Special Sizes Parameters to Input to the System The Mondial Series Folder processes nearly all sizes with all folding styles. However, some folding styles require, for a better result, a The printing system controller should be directed to deliver the print specific size as described below.
  • Page 15: Document Sizes Reference Chart

    Document Sizes Reference Chart ANSI Architectural Ericsson Inverse Din AFNOR (Landscape) (ISO Portrait) 1189 - ∞ E - 44x34inches E - 48x36inches A0 - 1189x841mm A0 - 1189x841mm A0 - 841x1189mm 841 - ∞ D - 34x22inches D - 36x24inches A1 - 841x594mm A1 - 841x594mm A1 –...
  • Page 16: Operator Controls

    U111061 Operator Controls The following explains the manual selection of features/functions of the Folder using the controls available to the operator. Mondial Control Panel The Folder’s Control Panel is used by the Operator to communicate with the folder. It has an alphanumeric display that simplifies operator input. This control panel, located on the left front side of the folder, consists of an alphanumeric display and three different buttons.
  • Page 17 Figure 5 Mondial Display Display Main Switch Reset Button Figure 6 Mondial Control Layout Mondial Folder Operator Manual 15 September 2014...
  • Page 18 At power on, the Folder Firmware release will be displayed for two seconds Cross Folder Status Messages as a message on the Operator Control Panel, “REV. X.XX” SENSOR [C6] LEFT POCKET When 2 - 3 seconds have expired, the control panel will show either the “last SENSOR [C7] RIGHT POCKET folding method selected”...
  • Page 19: Butterfly Control Panel

    The three green LEDs are also indicating the fold program selected Butterfly Control Panel by the interface tool; the schedules below show the Folding method that can be chosen through the Selection, both for Europe and US The Control Panel of the folder Butterfly contains two keys and five bright market.
  • Page 20: Folding Programs

    Folding Programs Butterfly Folding Programs The Butterfly fold style may change due to folder configuration and printer AFNOR Program combination. Note Appearance Below the List of possible fold style: a=297/210 b=210/297 190x297 Program 210mm (297)Fan Fold x 297(210)mm Note Appearance a=190mm b=297mm This program folds a standard AFNOR drawing...
  • Page 21 7 ½”x11” Program 9”x12” Program Note Appearance Note Appearance a=9” b=12” or ## =7 ½” =11” 7.5” Fan Fold x 11” Cross Fold 9” Fan Fold x 12” Cross Fold This program provides a package with a This program provides a standard ARCH narrower width and standard length.
  • Page 22: Butterfly For Xerox 6604 6605

    Butterfly for XEROX 6604 6605 Butterfly for XEROX 6705 The fold style selection of the Butterfly can be Xerox 6604, 6605 touch screen shows selected by folder keyboard when offline Butterfly fold program base on the folder by the printer user interface when online. firmware NVM setup 1for metric fold styles To setup butterfly fold style on Xerox 6705 : and 2 for Imperial fold style...
  • Page 23: Operator Menu Substructure

    12"x9" LAND ADJUSTMENT 508mm/20” SIZE 2ND CROSS FOLD Alternate 508mm/20”/C ANSI* 7"x10" MAILER Program ADJUSTMENT A3/B A2/C SIZE 2ND CROSS FOLD A3/B A2/C ARCH* +0mm <, >, <-1 For B4 version OPERATOR EXIT GERA Folder Operator Manual 21 September 2014...
  • Page 24: Operator Menu

    For example, if the first panel is folded too short the operator can enter an incremental length to correct the panel length. The illustration shows the actual length (X) and the incremental length (Y). GERA Folder Operator Manual 22 September 2014...
  • Page 25: Program Preference

    Landscape output Portrait output Landscape output Bookfold Output 7 x 10 For mail envelope No compensation EVEN panel working only on line with GFI protocol (See Figure 8 for illustration selecting the program preference) GERA Folder Operator Manual 23 September 2014...
  • Page 26: Ondial Folding Programs

    European DIN C package size. a=190mm b=297mm 190 mm Fan Fold x 297mm Cross Fold This program folds a standard ISO Landscape drawing into a European DIN B package size. GERA Folder Operator Manual 24 September 2014...
  • Page 27 From 23 ’’ length on is performed the Unfolded Rear Exit. normal 7 ½” + M Program. GERA Folder Operator Manual 25 September 2014...
  • Page 28 8’’equal panels with two / three internal 28”x40” size; folding other sizes like A,B,C, panel compensation due to small fold pocket size, jam rate may be higher and bin full detection may not work properly all the times. GERA Folder Operator Manual 26 September 2014...
  • Page 29 Figure 8 Program Selection Width 2 x b = 2 x 12”= 24” C size Length 2 x a = 2 x 12” = 24” Width 2 x b = 2 x 9” = 18” GERA Folder Operator Manual 27 September 2014...
  • Page 30: Ross Preference

    A) Minimize the panels number improving the copies stacking. b=280 =300 =280 B) To get the folded copy with the necessary folding style and able to Output Style Definition be held in a binder. GERA Folder Operator Manual 28 September 2014...
  • Page 31: Option Preference

    Finisher folder : it possible to fold with default program ENGLISH Finisher Stacker : it possible to fold with the alternate GERMAN program instead to bypass. SPANISH ACTIVATE THIS OPTION PERATOR REFERENCE PTIONS LTERNATE GERA Folder Operator Manual 29 September 2014...
  • Page 32: Operator Manual Feed

    NOTE: manual feed mode can be also performed by pressing Reset key for more than three seconds; the reset key is located both on the Folder A3/B Position C A3/B body and on the Bridge handle. GERA Folder Operator Manual 30 September 2014...
  • Page 33: Manual Feed (Mondial B05 And B1)

    Manual Feed (Mondial B05 and B1) Manual Feed (Butterfly) Insert the copy into the Fan Folder entrance using the left table guide It’s possible to use the folder Butterfly in Manual Feed by introducing maintaining a gentle pressure until the folder accepts the copy and starts the copies printed also by another printers on the front of the folder , the the folding process.
  • Page 34: Operator Counters

    Conveyor Transport. If the following copy is introduced before the previous fan folding process in over, the Folder emits a sound signal; in this case remove the copy from the Entry Flap and insert it afterwards GERA Folder Operator Manual 32 September 2014...
  • Page 35: Operator Calibration

    Example 208mm. Continue with the procedure until the calibration is completed. When you have adjusted the last panel, press Enter and Exit. Figure 12 Calibration Procedure Only with 190 Program without margin GERA Folder Operator Manual 33 September 2014...
  • Page 36: Information - Procedures

    3. Install the new media roll 24” 36” 4. Pull down the bridge or close folder with printer, according to the NOTE: not supported by Mondial B05, B1, B2 and B3 folder version Not detected automatically by IOT. Using 6030 / 50 5.
  • Page 37: Bort Job Procedure

    3. Remove the document from the basket or clear the jam. Procedure. 4. The folder returns to the idle status. If the Manual Eject Procedure does not clear the jam, perform Manual Clearing Procedure. GERA Folder Operator Manual 35 September 2014...
  • Page 38: Old Length Vs . Paper Weight

    Figure 13. Number of Fan / Cross Foldable Panels section for more details. Note: To guarantee optimum performance 90 g/m² / 24 lb. Paper is recommended. NOTE: return the table to the raised position to resume online folding GERA Folder Operator Manual 36 September 2014...
  • Page 39: Anual Old Procedure

    The Safety Levers keep the Bridge assembly when it is raised: the levers fall into a slot locking the Bridge. Press one lever to disengage and lower the Bridge. Safety Lever Engaged Press for disengage GERA Folder Operator Manual 37 September 2014...
  • Page 40 Output Tray, the sensor is activated and the folding process is stopped until the folded copies are removed from the tray. Delay Bin Full Alarm Advance Bin Full Alarm GERA Folder Operator Manual 38 September 2014...
  • Page 41: Ompact Rear Tray Use

    A4/A Size Short Edge Long Edge Orientation Compact Rear Tray Use Supports Supports Closed Opened mobile Keep the two mobile supports on upper part supports opened have been kept order catch closed copies GERA Folder Operator Manual 39 September 2014...
  • Page 42: Jam Clearance Procedures

    Remove media jam from Punching device manually. Refer to removing Remove media jam from Cross-Folder. Refer to Clearing Cross Folder jam from Punching Device. procedure. SENSOR C8 CROSS EXIT Remove media jam from Cross-Folder. Refer to Clearing Cross Folder procedure. GERA Folder Operator Manual 40 September 2014...
  • Page 43: Ntroduction T O Jam Clearance Procedures

    To lower the bridge: printer. 1. R ELEASE THE RIDGE AFETY EVER 2. Lower the bridge to the horizontal position; 3. Insure that the bridge engages the printer brackets and the Bridge Latch is fully engaged. GERA Folder Operator Manual 41 September 2014...
  • Page 44: Ondial Clearing Bridge Jams

    Upper Rolls Assembly by unscrewing two knobs (C). Mind that, in some versions, item (C) are simple screws instead of the knobs, but the Upper Rolls Assembly can be removed the same. GERA Folder Operator Manual 42 September 2014...
  • Page 45: Clearing Lower Pocket Jams

    Lower Pocket jams If the copy is blocked in the front part of the Fan Folder, remove the front panel by the two plastic clamping. Figure 15 Rear Folder Figure 16 Fan Folder front panel GERA Folder Operator Manual 43 September 2014...
  • Page 46: Clearing Cross Folder Jams (B1, B2, B3)

    2. Remove the jam by pulling the jammed copy from rollers. 1. Open the Cross Folder Right Door (A) 3. Close all the doors. 4. Press Reset button to cycle the folder U111035 Figure 17 Clearing Cross Folder Jam GERA Folder Operator Manual 44 September 2014...
  • Page 47 5. Remove the jam 6. Remount all the parts. CAUTION: Be sure that the Transport harnesses return to the original position when remounting the Assembly. 7. Close the Cross Folder Right Door and press Reset GERA Folder Operator Manual 45 September 2014...
  • Page 48: Butterfly Clearing Folder Jams

    Eject , that’s advisable to insert in off line mode a wide and thick copy (for example an A0 folded into two parts) and perform a Manual Eject with it, so short strips will be removed with the wide copy. GERA Folder Operator Manual 46 September 2014...
  • Page 49: Problem Solving

    After any printer jam or end of roll, reset the fold the documents as requested. job twice. folder by pressing the Reset key or rising and The folder does not come back to Idle lowering the bridge. status. GERA Folder Operator Manual 47 September 2014...
  • Page 50 • Check that following doors are correctly latched: - Mobile Bridge Cover. See Cleaning Bridge Jams - Fan Lower pocket doors. See Cleaning Lower Pocket Jams - Cross Left and Right Pocket. See Cleaning Cross Folder Jams GERA Folder Operator Manual 48 September 2014...
  • Page 51: Client Tools

    Client Tool User Guide. Client Tool List: FreeFlow Accxes Tool by XEROX Plot Base by RATIO Plot Works by PLP HPGL/2 Print - Post Script Driver “FX DocuWide C842” Plot Works by “Grand Rip” from CALDERA GERA Folder Operator Manual 49 September 2014...
  • Page 52 The Accxes Controller uses this information to correctly orient the document for the Folder to provide the correct output. On the CD ROM a directory name “Reference Drawing” contains raster file *.Tiff and by using a document viewer application it is GERA Folder Operator Manual 50 September 2014...
  • Page 53: Bt Plot Assistance V 3.9.2

    A2 since is printed on roll 594 with title block 3 Save default for fold program 1 for 190x 297 all plot short edge title block 4, press Setup>finisher tab same for GERA Folder Operator Manual 51 September 2014...
  • Page 54: Windows Driver

    Raster files, extension pdf, tiff, jpg: set 4 Select Graphics folder > Rotation 2 Select Paper folder > Margin & Justification a) Set Margins = 0 Set Rotation: Auto b) Justification: B2,B3,B4:Right,Bottom Butterfly: Left, Top GERA Folder Operator Manual 52 September 2014...
  • Page 55: Xerox 6705 Driver

    With the PS driver in order to see the fold program selection it is required to enter the printer driver configuration and select Finisher (f): Folder B. On the same Menu Page Paper/Output on Select Finishing Buttom choose “Collated” and “Folder Bypass” GERA Folder Operator Manual 53 September 2014...
  • Page 56 May be that, according to the Driver Installed, that does not appears the buttom “Installation Options” so is not possible to set Folder as Finisher “B” and the preferences Enable LPR counting above. Go on anyway wil follofing steps. GERA Folder Operator Manual 54 September 2014...
  • Page 57: Fx Docuwide C842 For Ijp2000

    Press the key “Installable Options” then choose as Finisher “Folder B” then confirm . 3. In the same Menu choose Margin / Print Margin / Print Position options and set none Print margin and Left position GERA Folder Operator Manual 55 September 2014...
  • Page 58 “Installation Options” so is not Installable” n’apparait pas. Ce n’est pas un problème possible to set Folder as Finisher “B” and the preferences passé à l’étape suivante. above. Go on anyway wil follofing steps. GERA Folder Operator Manual 56 September 2014...
  • Page 59 Data Format HP/GL correspond to PLT 00H Alternative Size / Media Mapping: • Data Format TIFF/JPEG correspond to PLT 00T • Roll Number Dimension (mm) Size A0, A1 Landscape Press “Edit” buttom to proceed with the Print Settings Menu: GERA Folder Operator Manual 57 September 2014...
  • Page 60 Tb4 short edge, same ISO Repeat the Media setting above configuration for PLT 00A, PLT 00H and PLT 00T ISO A2 size by mapping on roll 594 printed long edge title block 3 PDF printing: GERA Folder Operator Manual 58 September 2014...
  • Page 61 ISO A1 displayed on dwg TrueView landscape title block lower rigth will be printed counter clòockwise title block Tb4 short edge, same ISO ISO A2 size by mapping on roll 594 printed long edge title block 3 Plotting don’t set Plot upside down GERA Folder Operator Manual 59 September 2014...
  • Page 62: Print On Ijp2000 By Caldera

    This Procedure describes how to print, fold and stack on Mondial B4c through Caldera application 1) Open Caldera RIP application 2) Press “IJP 2000” key; on the screen displayed set “Roll A1” and “Plain Paper” 4) Press the button to open the setting screen: GERA Folder Operator Manual 60 September 2014...
  • Page 63 “Use Printer Multi-copy” Set scale 1:1 Select Printer Output “Stack” to : • No Fold (Alternate prog = Bypass • Fold (Alternate prog= folding prog) “Fold” to Fold according to the first folding default program GERA Folder Operator Manual 61 September 2014...
  • Page 64 “a” and “b” dimensions for different fold style available: Portrait Style Landscape Style Bookfold style BYPASS 185x297 185+25x297 190x297 190+20x297 198x297 210x297 297x210 AFNOR INVERSE DIN NO FOLD REAR EXIT for unfolded paper copies. GERA Folder Operator Manual 62 September 2014...
  • Page 65: Xerox Ijp2000

    > 200 ~ 50 ~100 The stacker gap can be adjusted by two knobs. Don’t exceed the gap distance otherwise the copies could get rolled on the stacker ! Adjusting Stacker gap Knobs GERA Folder Operator Manual 63 September 2014...
  • Page 66: Scanner

    Short Edge, Title Block, Trail edge ,Intelligent Title indicate title UR it’s necessary to Block Rotation function must be turned off while using the scanner. See select UL since the document is ITBR explanation. upside down. GERA Folder Operator Manual 64 September 2014...
  • Page 67: How To Determine Document Title Block Location

    CAD application drivers. 6. Assign the observed printed document Title block corner information to the submission tool as illustrated in the figure below. GERA Folder Operator Manual 65 September 2014...
  • Page 68: How Intelligent Title Block Rotation (Itbr) Works

    ITBR MUST BE OFF all times; user know where Title Block is placed on documents, to keep activated this function may result wrong printer output for folder need a Landscape AFNOR, INVERSE DIN fold program. GERA Folder Operator Manual 66 September 2014...

This manual is also suitable for:

Mondial b1Mondial b4Mondial b2Mondial b3Butterfly

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