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EXCELL PRECISION CO., LTD.
© Excell Precision Limited 2004. All rights reserved Worldwide.
The information contained herein is the property of Excell Precision Limited
and is supplied without liability for errors or omissions. No part may be
reproduced or used except as authorised by contract or other written
permission. The copyright and the foregoing restriction on reproduction
and use extend to all media in which the information may be embodied.
EX-2001 Plus v1.3
SME300000060

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Summary of Contents for Excell EX-2001 Racer Plus

  • Page 1 EXCELL PRECISION CO., LTD. © Excell Precision Limited 2004. All rights reserved Worldwide. The information contained herein is the property of Excell Precision Limited and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorised by contract or other written permission.
  • Page 3: Table Of Contents

    EXCELL PRECISION CO., LTD. TABLE OF CONTENTS SAFETY......................3 CHAPTER 1 SPECIFICATIONS ...............4 CHAPTER 2 OPERATION GUIDE..............5 CHAPTER 3 FRONT AND REAR PANEL ............7 3-1 FRONT PANEL..................7 3-2 REAR PANEL...................8 CHAPTER 4 INSTALLATION ................9 ....................9 4-1 LOAD CELL ..........9 4-2 INDICATOR INSTALLATION AND DIMENSIONS CHAPTER 5 CAPACITY CALIBRATION............
  • Page 4 EXCELL PRECISION CO., LTD. 8-3-4 BCD Parallel Output Interface Diagnosis ( OP-02 )........... 37 8-3-5 Analogue Current Output Interface Diagnosis ( OP-03 ) ........38 8-3-6 Parallel Printer Interface Diagnosis ( OP-05 )............ 38 8-3-7 Main Board EEPROM Memory Diagnosis ............38 8-3-8 OP-08 Control I /O (2I /4O) Diagnosis ...............
  • Page 5: Safety

    EXCELL PRECISION CO., LTD. ! SAFETY & Disconnect the main power supply before opening the indicator housing or installing / un-installing the instrument. & Keep the instrument in a cool dry place. Do not store it at high temperatures. & The operating ambient temperature range is -10°C ~ +40°C.
  • Page 6: Chapter 1 Specifications

    EXCELL PRECISION CO., LTD. CHAPTER 1 SPECIFICATIONS ANALOG DATA 0.12 μV/D or more Input sensitivity Max. load cell input voltage -1mV〜16mV Load cell excitation DC 5V Load cell current 120mA ( 8- 350Ω load cells ) Zero -14.49 ppm/℃ ( -10℃〜40℃)
  • Page 7: Chapter 2 Operation Guide

    EXCELL PRECISION CO., LTD. CHAPTER 2 OPERATION GUIDE FUNCTION OPERATION PROCEDURE DESCRIPTION Press and hold the key, General function Refer to Chapter 9 Functions Table setting to set FUNC. 0 ~ FUNC. 7 then press the Switch the capacity calibration Set the parameter for decimal switch to “ON”...
  • Page 8 EXCELL PRECISION CO., LTD. 4 Operation of Keys in the Setting Mode ⇒ ⇒ Cycles the flashing character from 0 to 9 Shifts the flashing character to the left ⇒ Cycles the flashing character from 9 to 0 ⇒ Save data ⇒...
  • Page 9: Chapter 3 Front And Rear Panel

    EXCELL PRECISION CO., LTD. CHAPTER 3 FRONT AND REAR PANEL 3-1 FRONT PANEL Racer Plus N E T T A R E E N T E R E D P O W E R Z E R O M O T I O N...
  • Page 10: Rear Panel

    EXCELL PRECISION CO., LTD. CAPACITY PARAMETER & CALIBRATION SWITCH Loosen the black plastic screw and open the square cap on the front panel. Slide the switch to the left is “ON” Slide the switch to the right is “OFF” 3-2 REAR PANEL...
  • Page 11: Chapter 4 Installation

    EXCELL PRECISION CO., LTD. CHAPTER 4 INSTALLATION 4-1 LOAD CELL Load cell Load cell cable EXC+ SEN+ SIG+ SIG- EXC- SEN- Shield Four-wire (five-wire) load cell Six-wire (seven-wire) load cell Pin 1 & 2 short, connected to EXC+ Pin 1 connected to EXC+ Pin 3 &...
  • Page 12 EXCELL PRECISION CO., LTD. 2 INDICATOR DIMENSIONS (measurement unit: mm) EX-2001 Plus v1.3 SME300000060...
  • Page 13: Chapter 5 Capacity Calibration

    EXCELL PRECISION CO., LTD. CHAPTER 5 CAPACITY CALIBRATION 5-1 PARAMETER SETTING Switch the capacity calibration switch to “ON” and the display shows Press the key and the display shows then enter the setting mode. Refer to 3-1 Front Panel for the key functions to set the relative parameters.
  • Page 14: Description

    EXCELL PRECISION CO., LTD. 5-1-2 Description 1) Decimal Point Setting the weight decimal point position, with the following options: 0, 0.0, 0.00, 0.000, 0.0000. 2) Max. Capacity Depending on the decimal point position, the max capacity can be set from 99.999 to 999999.
  • Page 15 EXCELL PRECISION CO., LTD. 5) Unstable Detection Display Division / Time 1 d / sec 2 d / sec 3 d / sec 4 d / sec 5 d / sec No detection EX-2001 Plus v1.3 SME300000060...
  • Page 16: Calibration Setting

    EXCELL PRECISION CO., LTD. 5-2 CALIBRATION SETTING Please allow the indicator to warm up at least 15 to 30 minutes before calibration. Switch the capacity calibration switch to “ON” and the display shows Press the key and the display shows then enter the setting mode.
  • Page 17: Linearity Calibration

    EXCELL PRECISION CO., LTD. 5-2-4 Linearity Calibration Before linearity calibration, make sure “Zero calibration” and “Weight Calibration” are properly performed. Set the calibration switch to ON position. C A L Press Five point linearity calibration. Choosing from 1P ~ 5P by...
  • Page 18 EXCELL PRECISION CO., LTD. Recall Linearity correction point Set the calibration switch to ON position. C A L Press Five point linearity calibration. Choosing from 1P ~ 5P by Choose pressing key. ⇒ No linearity calibration value at this point ⇒...
  • Page 19 EXCELL PRECISION CO., LTD. Clear a linearity correction point Set the calibration switch to ON position. Press C A L Five point linearity calibration. Choosing from 1P ~ 5P by Choose pressing key. ⇒ No linearity calibration value at this point ⇒...
  • Page 20: Password Setting

    EXCELL PRECISION CO., LTD. 5-3 PASSWORD SETTING Set the calibration switch to ON position. Set the new password Press * Enter “0000” to skip password setting. Press Confirm the password (re-enter the password again) Press ⇒ Increase the number of the flashing digit ⇒...
  • Page 21: Error Messages

    EXCELL PRECISION CO., LTD. 5-4 ERROR MESSAGES The output voltage of load cell is < - 0.1mV/V or > 4mV/V The weight setting value is not over the setting value of prior section. The actual weight value is not over the value of prior section.
  • Page 22: Chapter 6 Animal Scale Function Setting

    EXCELL PRECISION CO., LTD. CHAPTER 6 ANIMAL SCALE FUNCTION SETTING FUNC. 8 = 1 (Animal scale function is active) “ ” is displayed, when there is no object on the weight panel: The weight of live stocks is measured and showed in the display, (20 kg in this example): The weight value will be held until removing all the objects on the weight panel.
  • Page 23: Chapter 7 Interfaces

    EXCELL PRECISION CO., LTD. CHAPTER 7 INTERFACES 7-1 OP-01 RS-422 & RS-485 INTERFACE OP-01 RS-422 / RS-485 With this interface up to 10 indicators can be connected together and data transferred to a host controller. FUNC. 70 should be set to “ 1 ”...
  • Page 24 EXCELL PRECISION CO., LTD. Connection method RS-422 RS-485 HOST COMPUTER HOST COMPUTER SDA(1) SDA(1) SDB(2) SDB(2) RDA(3) RDA(3) RDB(4) RDB(4) SG(6.7.8) SG(6.7.8) TRM(5) TRM(5) RDB'(9) RDB'(9) EX-2001#1 EX-2001#1 FUNC67=01 FUNC67=01 SDA(1) SDA(1) SDB(2) SDB(2) RDA(3) RDA(3) RDB(4) RDB(4) SG(6.7.8) SG(6.7.8)
  • Page 25 EXCELL PRECISION CO., LTD. Refer to Chapter 9 Function Table to set FUNC. 60 ~ FUNC. 67 Transmit format g CR LF Header 1 Header 2 Weight Data ( 8 digits ) Units Terminators Header 1 ST : Stable / US : Unstable / OL : Over Load...
  • Page 26: Parallel Bcd Output

    EXCELL PRECISION CO., LTD. 7-2 OP-02 PARALLEL BCD OUTPUT Pin assignment REAR PENAL DATA BCD parallel output interface uses Centronic 50 PIN connector Pin number Function Pin number Function 1×10 Gross/-NET 2×10 4×10 8×10 1×10¹ 2×10¹ 4×10¹ Stable 8×10¹ 1×10²...
  • Page 27 EXCELL PRECISION CO., LTD. Refer to Chapter 9 Function Table to set FUNC. 80 ~ FUNC. 83 Output equivalent circuit TTL Output Open Collector Output +30V(max.) Signal out 30mA(max.) Signal out Hold Input Hold Input Signal in Output / Input signal description Œ...
  • Page 28: Analogue Current / Voltage Output Interface

    EXCELL PRECISION CO., LTD. 7-3 OP-03 ANALOGUE CURRENT / VOLTAGE OUTPUT INTERFACE Connections Interface specification D ATA O U T Analogue current output : 0 ~ 20 mA Load resister : 0 ~ 550 Ω A - A + Resolution : 12 bit...
  • Page 29: Parallel Printer Output & Rs-232 & Current Loop

    EXCELL PRECISION CO., LTD. 7-4 OP-05 PARALLEL PRINTER OUTPUT & RS-232 & CURRENT LOOP Pin assignment Pin number Function Pin number Function STROBE ERROR INIT BUSY Refer to Chapter 9 Functions Table to set FUNC 90 ~ FUNC 99 RS-232 pin position...
  • Page 30 EXCELL PRECISION CO., LTD. Print format Format 1 ( FUNC. 90=0 ) ≠ 0 ⇒ Print “SN” value FUNC. 95 = 0 ⇒ No “SN” value FUNC. 95 DATE 2004/08/30 DATE 2004/08/30 TIME 12:13:36 TIME 12:13:36 GROSS 11.5 kg GROSS 11.5 kg...
  • Page 31 EXCELL PRECISION CO., LTD. Format 4 ( FUNC. 90=3 ) EZ-2 print format ≠ FUNC. 95 = 0 ⇒ No “SN” value 0 ⇒ Print “SN” value FUNC. 95 2004/11/26 08:53:05 2004/11/26 08:53:05 GROSS 5.00 25 mm GROSS 5.00 TARE 0.00...
  • Page 32: Rs-232 & Current Loop

    EXCELL PRECISION CO., LTD. 7-5 OP-06 RS-232 & CURRENT LOOP RS-232 / Current Loop RS-232C is a bi-directional output/input; Current Loop is one-way output only, and the output data format is the same as RS-232. CONNECTION C.LOOP + AC C.LOOP - AC EX-2001 Plus v1.3...
  • Page 33: Rs-232, Current Loop & Data Clock Output

    EXCELL PRECISION CO., LTD. 7-6 OP-07 RS-232, CURRENT LOOP & DATA CLOCK OUTPUT RS-232 / Current Loop RS-232C is a bi-directional output/input; Current Loop is one-way output only, and the output data format is the same as RS-232. CONNECTION C.LOOP + AC C.LOOP...
  • Page 34: Control I /O (2I /4O) Interface

    EXCELL PRECISION CO., LTD. 7-7 OP-08 CONTROL I /O (2I /4O) INTERFACE External input and relay output CONTROL IN / OUTPUT Output Pin Function INPUT OUTPUT Zero Band Input / output connectors on the rear panel OUTPUT 1~4 30VDC/250VAC The output circuit of Relay...
  • Page 35 EXCELL PRECISION CO., LTD. HI , OK , LO Output Procedure Start Check Weighing Mode Selected ( FUNC.53 setting) FUNC.53 = 0 FUNC.53 = 1 FUNC.53 = 2 ( One time weighing Comparison occurs Comparison ( One time weighing comparison...
  • Page 36 EXCELL PRECISION CO., LTD. The Flow Chart of HI , OK , LO Setting Press and hold , followed by pressing , to enter the check weighing mode. C A L Press key to select the high value ( ), low value (...
  • Page 37 EXCELL PRECISION CO., LTD. Zero band Zero band Zero band Zero band General Comparison Func54=0 General comparison Func54=0 Zero _ band Zero _ band high Absolute Value Comparison Func54=1 Func54=1 Absolute value comparison Zero band Zero band high EX-2001 Plus v1.3...
  • Page 38: Chapter 8 Maintenance

    EXCELL PRECISION CO., LTD. CHAPTER 8 MAINTENANCE 8-1 RESET ALL PARAMETERS BACK TO DEFAULT (1) Switch the capacity calibration switch to “ON”, press and hold keys together when the indicator is in the self-testing sequence. (2) The display shows (3) Press and hold the key until the display shows .
  • Page 39: Digit Display And Led Status Light Diagnosis

    EXCELL PRECISION CO., LTD. Display Diagnosis Item 7 digits display and LED status lights Keyboard and calibration ON / OFF switch OP-06 RS-232 serial output / input interface OP-02 BCD parallel output interface OP-03 Analogue current output interface OP-05 Parallel printer interface...
  • Page 40: Analogue Current Output Interface Diagnosis ( Op-03 )

    EXCELL PRECISION CO., LTD. 8-3-5 Analogue Current Output Interface Diagnosis ( OP-03 ) (1) Use keys to select output current. : 12mA : 20mA (2) If is displayed, this indicates that an interface has not been  installed. 8-3-6 Parallel Printer Interface Diagnosis ( OP-05 ) (1) Connect the interface to the printer.
  • Page 41: Chapter 9 Function Table

    EXCELL PRECISION CO., LTD. CHAPTER 9 FUNCTION TABLE 9-1 GENERAL FUNCTION FUNC. NO. FUNCTION SET VALUE DEFAULT Tare and Zero function FUNC. 0 when the weight is unstable Tare function with FUNC. 1 negative gross weight 0000 corresponding 0 ON...
  • Page 42: Interface Function

    EXCELL PRECISION CO., LTD. 9-2 OP-01, OP-06, OP-07 INTERFACE FUNCTION SET VALUE FUNC. NO. FUNCTION DEFAULT PARAMETER DESCRIPTION As displayed Gross FUNC. 60 Data type Tare Stream transmit Auto-transmit Press t key to transmit FUNC. 61 Transmit mode Command mode...
  • Page 43: Bcd Output Interface Function

    EXCELL PRECISION CO., LTD. 9-3 OP-02 BCD OUTPUT INTERFACE FUNCTION SET VALUE FUNC. NO. FUNCTION DEFAULT PARAMETER DESCRIPTION As displayed FUNC. 80 Data type Gross Stream transmit Auto-transmit FUNC. 81 Transmit mode Press the key to transmit Positive logic Output data FUNC.
  • Page 44: Parallel Printer Output Interface Function

    EXCELL PRECISION CO., LTD. 9-5 OP-05 PARALLEL PRINTER OUTPUT INTERFACE FUNCTION SET VALUE FUNC. NO. FUNCTION DEFAULT PARAMETER DESCRIPTION â FUNC. 90 Data format Select print format Press the to transmit FUNC. 91 Transmit mode Auto / press to transmit FUNC.
  • Page 45: Control I /O (2I /4O) Interface Function

    EXCELL PRECISION CO., LTD. 9-6 OP-08 CONTROL I /O (2I /4O) INTERFACE FUNCTION FUNC. SET VALUE FUNCTION DEFAULT PARAMETER DESCRIPTION ⇒ No capacity FUNC. 50 Input 1 ⇒ Zero ⇒ Tare ⇒ Clear Tare FUNC. 51 Input 2 ⇒ judgment_comm_flag...

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