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Johnson Fitness T8000E Service Manual

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2006
Johnson T8000E(TM97)
SERVICE MANUAL
1

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  • Page 1 2006 Johnson T8000E(TM97) SERVICE MANUAL...

  • Page 2: Table Of Contents

    USE THE CARBON STICK TO CLEAN THE DC MOTOR………...10-11 SECTION 2: WIRING DIAGRAM INSTRUCTION…………….……...12 T8000E(TM97) MCB WIRING 220V…………..…………………..…..13 T8000E(TM97) MCB WIRING DEFINITION OF PIN 220V………...14-15 T8000E(TM97) ELECTRICAL BLOCK DIAGRAM FOR 220V..….…16 SECTION 3: CONSOLE ENGINEER MODE………………..………..17 OPERATION T8000E(TM97) Engineer mode..…………..………….18-21 SECTION 4: MCB LED INSTRUCTIONS…………………..…..…...

  • Page 3: Section 1: Maintenance Procedure

    SECTION 1 MAINTENANCE PROCEDURE...

  • Page 4: Maintenance Check List

    MAINTENANCE CHECK LIST PREVENTIVE MAINTENANCE SCHEDULE 2006 Johnson T8000E TREADMILL Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Inspect Bolts Frame Clean Inspect Carbon Brush Inspect Replace Power Cord Inspect Display Console Clean Inspect Handrail & Handlebar Clean Inspect...

  • Page 5: Tensioning The Belt Procedure

    TENSIONING THE BELT PROCEDURE Frequency: Every 1 months Caution: Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components. Running Belt: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping across the rollers.

  • Page 6: Drive Belt

    Drive Belt: If you have tensioned the running belt and are still experiencing a slipping, adjust the tension screw. Then try the treadmill again to check for slipping.

  • Page 7: Deck Re-Waxing Procedure

    DECK RE-WAXING PROCEDURE Frequency: Every 1 month Caution: If deck is not to periodical add the waxing, between the deck and running belt will produce great friction make the deck and running belt to burn up and cut down the motor life . Parts name: Silicon oil set Parts number: SZTM74SOS Price (USD): 0.6...
  • Page 8 clamp-on meter (DC current-meter) Use the With the clamp-on meter, measure the current draw of the motor. (Clamp on either the red or the black wire.) The current should be less than 15Amps for 110V model. (less than 7.5Amps for 220V model.) current limit :...

  • Page 9: Clean The Grooves Procedure

    CLEAN THE GROOVES PROCEDURE Frequency: Every 3 months Caution: If dirty grooves in the drive belt, motor and roller pulley, there will be noises while running. Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 2.Check the grooves in motor pulley for dirt or dust and clean it 3Check the grooves in roller pulley for dirt or...

  • Page 10: Use The Carbon Stick To Clean The Dc Motor

    Use the carbon stick to clean the DC motor Frequency: Every 3 month Caution: If the treadmill with DC motor makes noise or running speed isn’t stable. You can use the carbon stick to clean the motor Parts number : MTOOL- 042 1 Box –...
  • Page 11 Carbon stick use Step : Step 1. Step 2. Take off the motor cover. Take off the motor carbon brush cover. Step 3. Press “Start” key to run in the middle speed. Step 4. Put the carbon stick to clean the motor dust inside.

  • Page 12: Section 2: Wiring Diagram Instruction

    SECTION 2 WIRING DIAGRAM INSTRUCTION...

  • Page 13: T8000E(Tm97) Mcb Wiring 220V

    T8000E (TM97) MCB WIRING(220V) MTR2 MTR1...

  • Page 14: T8000E(Tm97) Mcb Wiring Definition Of Pin 220V

    T8000E(TM97) MCB WIRING DEFINITION OF PIN(220V) P2:Elevation cable(6pin/AMP-350762-4) Name Definition ELVR_+5V Incline place signal test power ELVR_POT Incline place signal ELVR_GND Incline place signal test ground Incline motor does move to up DOWN Incline motor does move to down Incline motor does turn on power...
  • Page 15 P3: 8-pin console cable Name Definition Console for MCB of the PWM signal Speed sensor provide signal DOWN Console provide for incline motor DOWN signal Console provide for incline motor UP signal ELVR_+5 Incline place signal test power ELVR_GND Incline place signal test ground ELVR_POT Incline place signal SGND...

  • Page 16: T8000E(Tm97) Electrical Block Diagram For 220V

    T8000E(TM97) Electrical block diagram for 220V...

  • Page 17: Section 3: Console Engineer Mode

    SECTION 3 CONSOLE ENGINEER MODE...

  • Page 18: Operation T8000E(Tm97) Engineer Mode

    T8000E OPERATION MANUAL- Engineer mode How to enter into the engineering mode? 1. Press & Hold both “ELEVATION &” and “SPEED &” at the same time for 3-5 sec. Then, the display will show “MANAGER MENU”. 2. Press the “SPEED % or &" to select you want and press the “ENTER"...
  • Page 19 The list manager’s custom setting...

  • Page 22: Section 4: Mcb Led Instructions

    SECTION 4 MCB LED INSTRUCTIONS...

  • Page 23: Mcb Led Place And Definition For 220V

    T8000E(TM97) MCB LED PLACE AND DEFINITION FOR 220V MTR_SHRT DOWN MOTOR MTR_AC V_CON SPD_SENSR I_LIMIT +18------MCB Power indicator light V_CON-------Indicates if Console Voltage Supply is present. PWM------Console PWM signal light UP----- Indicates if the upper console is commanding Elevation UP DOWN---- Indicates if the upper console is commanding Elevation DOWN.

  • Page 24: Section 5: Troubleshootings

    SECTION 5 TROUBLESHOOTINGS...

  • Page 25: No Display On Console

    No display on console Possible causes: Breaker is damaged. ON/OFF switch is damaged. MCB is damaged 6-pin console cable is damaged PCB is damaged Fix: Inspect the circuit breaker to see if it has tripped off. (If it is tripped off….like diagram B, reset the breaker. And check which part is short-circuited.

  • Page 26: Running Speed Is Not Stable

    Running speed is not stable Possible causes: AC power voltage is too low. Tension of drive belt or running belt is too loose. MCB is damaged. Motor is damaged. Fix: Check the power voltage by using voltage-meter to see if it is within 120V D 15% or 230V D 15%.

  • Page 27: Noises Generated Under Motor Cover

    Noises generated under motor cover Possible causes: The running belt tension is adjusted too tight. The bearing of front roller is not installed correctly. Dirty grooves of drive belt. The motor is damaged. Fix: Adjust the belt tension so that the belt does not start slipping and then check if the noise has disappeared.

  • Page 28: Error Messages On The Console

    Error Messages on the Console engineer mode-ERROR LOG Error Definition Treadmill will not start Incline motor not to movement RPM Detect the mistake (Only occur on Auto Check) Incline motor the signal not answer Error message 1 troubleshooting (1) Check the [Symptom 1 of treadmill will have start ] connector Press start and after 10 sec.

  • Page 29: Error Message 1 Troubleshooting (2)

    Error message 1 troubleshooting(2) [Symptom 2 of treadmill will not start ] Press start and after 10 sec. the maintenance lamp will light “RED”, when the “ERROR Log- ERROR 1” will show the 01. [Cause] MCB is damaged. 8-pin console cable is damaged. PCB is damaged.

  • Page 30: Error Message 3,6 Troubleshooting

    Error message 3,6 troubleshooting [Symptom] Press start then maintenance lamp will light “RED”, when the “ERROR Log- ERROR 3 or 6” will show the 01. [Cause] The 8-pin console cable is damaged. Incline motor is damaged. TV is damaged. MCB is damaged. The incline setting is not correct.

  • Page 31: Error Message 4 Troubleshooting

    Error message 4 troubleshooting [Symptom] Running the “Auto check “ can’t finish, then maintenance lamp will light “RED”, when the “ERROR Log- ERROR 4” will show the 01. [Cause] 1. Check the connector condition of the speed sensor cable. 2. Replace the speed sensor. 3.

  • Page 32: T8000E(Tm97) Maintenance Lamp

    Johnson T8000E(TM97) maintenance lamp Maintenance lamp 1. When the distance accumulate to 5000KM the lamp will be lighted in blue. 2. There has to do some maintenance 2.1 Test the running belt if loose or not? 2.2 Lubricate the running belt 2.3 Remove the motor cover and clean the dust inside...

  • Page 33: Section 6: What Is The Difference Between 2006 Tm95 & 2006 Tm97

    SECTION 6 What is the difference between 2006 T8000(TM95) & 2006 T8000E(TM97)
  • Page 34 T8000 (TM95)Console is 7’ T8000E(TM97) Console is 15’ TFT TV...
  • Page 35 T8000 Upgrade Control overlay Item number : N12 Item number : AY1 Parts number : Parts number : MC0601250F(IE) MC0601251F(IE) 002934-F(SAP) 002935-F(SAP) T8000E Control overlay Item number : N12 Item number : AY1 Parts number : Parts number : MC0601989B(IE) MC0601990A(IE) 066427-B(SAP) 066428-A(SAP)

This manual is also suitable for:

Tm97

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