Noritsu QSS-3201 Installation Manual

Noritsu QSS-3201 Installation Manual

Qss-32 series
Table of Contents

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• QSS-3201 Digital
• QSS-3201SM Digital
• QSS-3202 Digital
• QSS-3202SM Digital
• QSS-3203 Digital
• QSS-3203SM Digital
• QSS-3211 Digital
• QSS-3211SM Digital
• QSS-3212 Digital
• QSS-3212SM Digital
• QSS-3213 Digital
• QSS-3213SM Digital
• Do not allow any people other than the service personnel to work. It may cause them electric shock, burn and injury.
Noritsu Quick Service System
QSS-32 series

Installation Manual

This manual is for the following machines.
[for service personnel only]
• QSS-3202 PRO Digital Printer
• QSS-3202SM PRO Digital Printer
• QSS-3203 PRO Digital Printer
• QSS-3203SM PRO Digital Printer

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Table of Contents
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Summary of Contents for Noritsu QSS-3201

  • Page 1: Installation Manual

    Distributed by: minilablaser.com Noritsu Quick Service System QSS-32 series Installation Manual This manual is for the following machines. • QSS-3201 Digital • QSS-3202 PRO Digital Printer • QSS-3201SM Digital • QSS-3202SM PRO Digital Printer • QSS-3202 Digital • QSS-3203 PRO Digital Printer •...
  • Page 2 Distributed by: minilablaser.com...
  • Page 3: Notes To Service Personnel

    Distributed by: minilablaser.com Notes to service personnel Be sure to read this manual carefully to gain a thorough understanding of the correct procedures before servicing the machine. When some of the mounting screws are used in the angle brackets that secure parts of the machine to the packing materials, they are meant to be re-used when assembling the machine.
  • Page 4 Distributed by: minilablaser.com Microsoft, MS-DOS and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries. "UNLHA(32).DLL" is Mr. Micco's free software. DIGITAL ICE is a trademark of Kodak. Memory Stick is a trademark of Sony Corporation. ™...
  • Page 5: Description Of Warning (Signal Words)

    Distributed by: minilablaser.com Description of warning (signal words) • Signal words identify the level of injuries that can potentially occur. • The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned according to the level of potential risk. •...
  • Page 6: System Configuration

    Distributed by: minilablaser.com System configuration The machine configurations of the systems are as follows. System Scanner Control Station Laser Printer Paper Processor QSS-3201 Digital S-2/S-3/S-4 CS-1 LP-1700 PP-1213 QSS-3201SM Digital S-2/S-3/S-4 CS-1 LP-1700 PP-1213SM QSS-3202 Digital S-2/S-3/S-4 CS-1 LP-1700 PP-1213...
  • Page 7: Precautions For Handling The Optical Fiber Cable And Lvds Cable

    Distributed by: minilablaser.com Precautions for handling the optical fiber cable and LVDS cable The machine has sections in which the optical fiber cables and the LVDS cables are used. Before handling the optical fiber cable and the LVDS cable, be sure to read the following precautions thoroughly, then start work properly.
  • Page 8 Distributed by: minilablaser.com No marking on the cable Connector on the PCB Part A (Black) Optical fiber cable The arrow on the connector indicates the direction to the PCB. G051009 • If the optical fiber cable is damaged, it cannot be reused even after the damaged part has been cut off. A communication error occurs.
  • Page 9: Laser Precautions

    Distributed by: minilablaser.com Laser Precautions The laser machinery is built into the printer. • Follow the instructions to avoid exposing your eyes to laser radiation. • Do not remove any parts except specified ones. • Do not perform printing operations while the safety device is released. Location of laser labels The labels for the laser precautions are placed on this machine.
  • Page 10 Distributed by: minilablaser.com viii...
  • Page 11: Precautions Against Led

    Distributed by: minilablaser.com Precautions against LED Precaution only when the scanner is equipped. The LED machinery is built into the scanner. • Follow the instructions to avoid exposing your eyes to LED radiation. • Do not remove any parts except specified ones. •...
  • Page 12: Table Of Contents

    Distributed by: minilablaser.com TABLE OF CONTENTS Notes to service personnel Description of warning (signal words) ....................iii System configuration ..........................iv Precautions for handling the optical fiber cable and LVDS cable ............v Laser Precautions ..........................vii Precautions against LED ........................ix Before installing..........................1 Place for installation ...............................
  • Page 13 Attaching the labels .............................. 83 8.4.1 System label ................................. 83 8.4.2 Labels for NORITSU only ........................... 84 Attaching the Long Length Print Tray ......................... 86 Setting up the machine ............................87 Installing the optional triple magazine ..................88 10 Check sheet for removing the packing angle brackets and the packing materials ...... 95...
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  • Page 15: Before Installing

    Distributed by: minilablaser.com 1 Before installing 1 Before installing 1.1 Place for installation ! ! ! ! Mass applied to a jack bolt or a castor The mass applied to each jackbolt/castor in the printer, paper processor, and desk (including scanner) is listed below. Printer section (LP-1700) Approx.
  • Page 16: Necessary Tools

    Distributed by: minilablaser.com 1 Before installing 1.3 Necessary tools Make sure you have prepared these tools before you start working. Tool Tool name Tool Tool name Philips blade screwdriver Philips blade screwdriver (large) (small) Diagonal cutting pliers Voltmeter Level Hex. wrench Nut driver Utility pliers 1.4 Description for each specification...
  • Page 17: Work Flow

    Distributed by: minilablaser.com 2 Work flow 2 Work flow Installation work should only be performed by an authorized service personnel. The work flow varies depending on the specification. Check the machine specification and refer to each work flow. • For the normal specification, refer to 2.1 Work flow [N].
  • Page 18: Work Flow [Sm]

    Distributed by: minilablaser.com 2 Work flow Desk section • Installing the display monitor • Attaching the air filters • Attaching the calibration plate to the colorimeter unit • Checking the PC unit power supply • Attaching the capacity booster Scanner section This is for the machine with the scanner.
  • Page 19 Distributed by: minilablaser.com 2 Work flow • Removing the packing angle brackets from the paper advance section • Removing the mini-bands from the processor loading unit • Removing the packing angle brackets and pins from the laser unit Paper processor section •...
  • Page 20 Distributed by: minilablaser.com 2 Work flow Connecting the power supply Filling the tanks with processing solutions and attaching the replenishment packages Miscellaneous work • Writing the date of installation on the battery replacement label • Putting labels • Attaching the long length print tray •...
  • Page 21: Removing The Packing Angle Brackets

    Distributed by: minilablaser.com 3 Removing the packing angle brackets 3 Removing the packing angle brackets Remove the packing materials, such as packing angle brackets and packing screws from each section. • After removing the packing angle brackets and the packing materials, confirm that they are all removed with the 10 Check sheet for removing the packing angle brackets and the packing materials.
  • Page 22 Distributed by: minilablaser.com 3 Removing the packing angle brackets • When removing the packing angle plate, if you use a long screwdriver, the work will be easier. Packing angle plate Reattach these screws to their original positions after you remove the packing angle bracket.
  • Page 23 Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove the two paper magazines. Paper magazine Paper magazine Magazine deck unit C Magazine deck unit B G068875 Remove the packing angle brackets from the paper supply unit. Remove two packing angle brackets 1. (four packing screws, one packing bolt and one washer for each bracket) Packing angle brackets 1 Viewed from the right side...
  • Page 24 Distributed by: minilablaser.com 3 Removing the packing angle brackets Pull out the paper supply unit while pushing the lock lever to the right. Lever Paper supply unit G068865 Remove packing angle bracket 2. (two packing bolts and two washers) This figure does not have the optional triple magazine. Viewed from the left side Packing angle bracket 2 G068880...
  • Page 25 Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove the packing materials from the exit paper advance section. Hold the handle and open the printer top cover slowly. Printer top cover Handle G068884 Remove the packing materials (six pieces). Packing materials (two pieces) Packing material Packing material...
  • Page 26 Distributed by: minilablaser.com 3 Removing the packing angle brackets MPORTANT • Be careful not to drop the removed screws into the machine. Viewed from above Paper Advance Unit 2 Packing angle bracket 2 Packing angle bracket 3 Viewed from above Packing angle bracket Packing angle bracket 3 G068919...
  • Page 27 Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove packing angle bracket 1. (two packing screws) Packing angle bracket G068963 Remove packing angle bracket 2. (two packing screws) Packing angle bracket G073037 Remove the packing angle bracket and packing pins from the laser unit. Remove the two packing pins.
  • Page 28: Paper Processor Section

    Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove the packing angle bracket and the packing material. (two packing bolts) MPORTANT • Be careful not to drop the removed bolts into the machine. Viewed from above Packing material Packing angle bracket Laser unit G068920...
  • Page 29 Distributed by: minilablaser.com 3 Removing the packing angle brackets Open the squeegee unit top cover. Squeegee unit top cover G071514 Remove packing angle bracket 1. (two packing screws) Packing angle bracket 1 G072510 Close the processor top cover. Raise the lever and open the dryer door. Lever Dryer door G068887...
  • Page 30: Paper Processor Section [Sm]

    Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove the packing screw. Processor door Replenishment unit Processor door G068914 Close the processor doors. This completes removing the packing angle brackets in the paper processor section. 3.2.2 Paper processor section [SM] Do not use the packing angle brackets and packing screws you have removed from the machine.
  • Page 31: Desk Section

    Distributed by: minilablaser.com 3 Removing the packing angle brackets Raise the lever and open the dryer door. Lever Dryer door G068887 Remove packing angle bracket 2. (three packing screws) Packing angle bracket 2 G068888 Close the dryer door. Close the squeegee unit top cover. Remove the packing screw from the replenishment unit.
  • Page 32 Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove the packing angle brackets from the desk section. These brackets are attached to the machine shipped outside Japan. Remove packing angle bracket 1. (two packing screws) Viewed from the left side Packing angle bracket 1 G072516 Remove packing angle bracket 2.
  • Page 33: Scanner Section

    Distributed by: minilablaser.com 3 Removing the packing angle brackets Pull out the colorimeter unit. Colorimeter unit G072515 Remove the packing angle bracket. (two screws) Packing angle bracket G068922 This completes removing the packing angle brackets in the desk section. 3.4 Scanner section This is for the machine with the scanner.
  • Page 34 Distributed by: minilablaser.com 3 Removing the packing angle brackets Remove packing angle bracket 1 (three packing screws) and bracket 2 (two packing screws) from the back of the 135/240 AFC-II. Packing screws for packing angle bracket 2 Packing angle bracket 1 Back side of the 135/240 AFC-II G068995 Turn up the 135/240 AFC-II.
  • Page 35 Distributed by: minilablaser.com 3 Removing the packing angle brackets This completes removing the packing angle brackets in the scanner section.
  • Page 36: Installing The Component Parts And Units

    Distributed by: minilablaser.com 4 Installing the component parts and units 4 Installing the component parts and units 4.1 Printer section Attach the scratch prevention guide. Open printer doors 1 and 2. Loosen two fixing screws for the printer, align the screw holes on the scratch prevention guide with the two screws of printer and then attach it securely.
  • Page 37 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the ribbon cassette to the CVP unit. This is for the machine with the optional CVP unit. Pull out the paper supply unit while pushing the lock lever to the right. Paper supply unit Lever G068999...
  • Page 38 Distributed by: minilablaser.com 4 Installing the component parts and units • If the ribbon is loose, turn the knob on the ribbon cassette in the arrow direction to make it tight before attaching it to the CVP unit. Ribbon Knob G072034 Reattach the CVP unit as it was.
  • Page 39: Paper Processor

    Distributed by: minilablaser.com 4 Installing the component parts and units • Attach the pressure guide holding with your hand securely. Align the pressure guide pin to the guide. Pressure guide G072518 Fix it with the two lock levers. Lock levers G072519 Close paper advance unit 1 and the printer top cover.
  • Page 40 Distributed by: minilablaser.com 4 Installing the component parts and units Raise the lever and open the dryer door. Lever Dryer door G068887 Attach the roller. (two nuts) Roller Dryer door G068889 Close the dryer door. Attach the print conveyor unit. Lower conveyor stay 2 and insert the philips blade screwdriver (large) to the square hole.
  • Page 41 Distributed by: minilablaser.com 4 Installing the component parts and units Remove the processor drive cover. (four screws) Processor drive cover G068892 Raise the lever and open the dryer door. Lever Dryer door G068887 Pass the cable connectors from the print conveyor unit through the slot on the dryer door. Print conveyor unit Slot J/P778...
  • Page 42 Distributed by: minilablaser.com 4 Installing the component parts and units Lay the print conveyor unit down. Print conveyor unit G068998 Attach holder 1 (two screws) and holder 2 (two nuts). Holder 1 Holder 2 G068891 Connect the two connectors from the print conveyor unit on the back of processor section and fix the cables with the clamp.
  • Page 43 Distributed by: minilablaser.com 4 Installing the component parts and units • If it is hard to attach the plate, lift up the print conveyor unit a little. Conveyor stay 2 Conveyor stay 1 Print conveyor unit Viewed from the back G070290 (13) Remove the philips blade screwdriver (large) from the square hole.
  • Page 44 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the print conveyor guide. (three nuts) Conveyor guide G068895 MPORTANT • Adjust the conveyor guide attaching position so that the guide may not touch the rollers with the dryer door closed. Move the conveyor guide to the left or right so as not to come in contact with the rollers.
  • Page 45 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the print receiving tray (large). (two screws) For the print accumulation tray, do not fix the print receiving tray (large) with the screws. Print receiving tray (large) G068894 • For the machine that has both of the print accumulation tray and the print receiving tray (large), do not fix either of them with the screws so that the customer can replace it easily.
  • Page 46 Distributed by: minilablaser.com 4 Installing the component parts and units Attach hinge 1. (four screws) Hinge 1 G069001 Place the print sorter unit so that the pin of hinge 1 is inserted into the attaching hole of the print sorter unit.
  • Page 47 Distributed by: minilablaser.com 4 Installing the component parts and units Connect the connector and attach the connector cover. Connector cover J/P713 G068966 Attach the filter cartridge to the filter pipe. Raise the print conveyor unit and the print receiving tray (large). Print receiving tray (large) Print conveyor unit G070349...
  • Page 48 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the chemical filter cartridge to the filter pipe and attach the stopper to the filter pipe while pressing and turning it clockwise. Install the filter pipe after the processing solution has been poured, as the processing solution is poured into the sub-tank first.
  • Page 49: Paper Processor Section [Sm]

    Distributed by: minilablaser.com 4 Installing the component parts and units 4.2.2 Paper processor section [SM] Attach the roller to the dryer door. Open the squeegee unit top cover. Squeegee unit top cover G070259 Raise the lever and open the dryer door. Lever Dryer door G068887...
  • Page 50 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the print conveyor unit. Lower conveyor stay 2 and insert the philips blade screwdriver (large) to the square hole. • This step is for not damaging the print conveyor unit when attaching it. Philips blade screwdriver (large) Square hole Conveyor stay 2...
  • Page 51 Distributed by: minilablaser.com 4 Installing the component parts and units Pass the cable connectors from the print conveyor unit through the slot on the dryer door. Print conveyor unit Slot J/P778 J/P711 Dryer door G068974 Hook the two fulcrum shafts on print conveyor unit onto the shaft holders on dryer door. Print conveyor unit Fulcrum shaft Fulcrum shaft...
  • Page 52 Distributed by: minilablaser.com 4 Installing the component parts and units Connect the two connectors from the print conveyor unit on the back of processor section and fix the cables with the clamp. Clamp J/P711 J/P778 Viewed from the back G068948 Close the dryer door.
  • Page 53 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the conveyor guide to the dryer door. Open the squeegee unit top cover. Squeegee unit top cover G072108 Raise the lever and open the dryer door. Lever Dryer door G070344 Attach the print conveyor guide.
  • Page 54 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the print receiving tray (large). For the machine with the optional print accumulation tray, you can attach either of print accumulation tray or print receiving tray (large). • For the print accumulation tray, attach it after you complete the other works. For details about how to attach the print accumulation tray, refer to Print Accumulation tray Installation Manual.
  • Page 55 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the print sorter unit. MPORTANT • Handle the print sorter unit with care not to drop it over your feet. Attach hinge 1. (four screws) Hinge 1 G069001 Place the print sorter unit so that the pin of hinge 1 is inserted into the attaching hole of the print sorter unit.
  • Page 56 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the ground wire. (one screw) Ground wire G070260 Connect the connector and attach the connector cover. Connector cover J/P713 G068966 Attach the filter cartridge to the filter pipe. Raise the print conveyor unit and the print receiving tray (large). Print receiving tray (large) Print conveyor unit G070349...
  • Page 57: Desk Section

    Distributed by: minilablaser.com 4 Installing the component parts and units Turn the filter pipe in the sub-tank counterclockwise and pull it out. Filter pipe G069787 Attach the chemical filter cartridge to the filter pipe and attach the stopper to the filter pipe while pressing and turning it clockwise.
  • Page 58 Distributed by: minilablaser.com 4 Installing the component parts and units Lock the castors. MPORTANT • Otherwise, you might be injured. Lock Castor G068967 Attach the display monitor. Remove the monitor table cover. (two screws) Standard PC: Monitor table cover Viewed from the back G068923 High-spec PC: Monitor table cover...
  • Page 59 Distributed by: minilablaser.com 4 Installing the component parts and units Remove the monitor fixing angle bracket. (two screws) Monitor fixing angle bracket G068924 Place the display monitor on the monitor table unit. Reattach the monitor fixing angle bracket. (two screws) Do not attach it in the wrong direction.
  • Page 60 Distributed by: minilablaser.com 4 Installing the component parts and units Connect two cables to the display monitor. Display monitor Signal cable Power supply cable G069794 Attach two air filters. Air filters G068899 Check the PC unit power supply. Remove the PC rear cover. (six knob screws) PC unit PC rear cover G068933...
  • Page 61: Scanner Section

    Distributed by: minilablaser.com 4 Installing the component parts and units Attach capacity boosters A and B. This is for the machine with the capacity booster. For some types of machines, capacity booster A is only to be attached. Capacity booster B Capacity booster A G071499 Reattach the PC rear cover.
  • Page 62 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the scanner. MPORTANT • When you lift up the scanner, hold it as shown below. Otherwise, you may lose balance and drop the scanner. Scanner G068855 Install the scanner on the desk section. Scanner G068928 Remove the scanner top cover.
  • Page 63 Distributed by: minilablaser.com 4 Installing the component parts and units Remove the scanner rear cover. (two caps and three screws) Scanner rear cover G068930 Remove the plate. (two screws) Plate Viewed from the top G068931 Connect the optical fiber cable to the scanner. Fix the cables with the clamp along the groove on the back of scanner.
  • Page 64 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the plate. (two screws) Attach it with the optical fiber cables through its cutouts. Optical fiber cables Plate G071511 Reattach the scanner rear cover. Reattach the scanner top cover. Connect the power supply cable to the scanner.
  • Page 65 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the film cleaner mount. (two knob screws) We recommend that you attach the film cleaner mount in the direction shown in the figure. Film cleaner mount When you install the film receiving box Viewed from the right side When you do not install the film receiving box...
  • Page 66 Distributed by: minilablaser.com 4 Installing the component parts and units Attach the fixing angle bracket. (one knob screw) Fixing angle bracket G068896 Attach the film receiving box. (two screws) Attach it aligning the fixing angle bracket to the slot on film receiving box. Film receiving box Slot G068897...
  • Page 67: Installing The Machine And Adjusting The Level

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level 5 Installing the machine and adjusting the level 5.1 Adjusting the level of paper processor section Prepare to move the paper processor section and the printer section. Raise the jack bolts (four for paper processor section, four for printer section) completely so that the machine can be moved.
  • Page 68 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Lower the jack bolts and fix the paper processor section at the location for installation. When you install the machine at a place except for the corner: Remove the processor rear cover. (two screws) Processor rear cover Viewed from the right side G070271...
  • Page 69 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Move the paper processor to the intended installation place and push the printer section connecting side backward so that you can reach the jack bolts on the paper processor section from the right side. Lower the jack bolt (part A), and then move the paper processor back to the intended location.
  • Page 70 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Open the processor top cover. Processor top cover G068908 Remove the sub-tank top cover. Sub-tank top cover G070264 Turn the filter pipe of STB1 in the sub-tank counterclockwise and pull it out. Filter pipe G070265 Remove the pipe of STB1-W.
  • Page 71 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Place the levels at the position shown in the figure below to check the level of the machine at three points. Levels (Check the front and rear levels.) Upper guide (No.6) Remove the filter pipe and the refilling water pipe of the sub-tank for STB1, and put the level there.
  • Page 72: Connecting The Printer And The Paper Processor And Adjusting The Level

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level 5.2 Connecting the printer and the paper processor and adjusting the level Remove the upper guides (Nos. 1 and 2) and the processing rack (No. 1). Remove the upper guides (Nos. 1 and 2). Attach the upper guides after checking the processing solution level.
  • Page 73 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Take one screw for connection, two hex. head bolts and two washers out of the bag that contained the magazine deck unit lock levers. You can find the bag containing the screw, bolts and washers at the position shown in the figure below. Bag containing the screw, bolts and washers G072106...
  • Page 74 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Remove processor cover 1. (Loosen one of the four screws.) Loosen this screw. Processor cover 1 Processor door 2 Processor door 1 G068943 Remove the wiring duct cover. (three screws) Wiring duct cover G068944 Wire the connection cables and optical fiber cables in the printer section.
  • Page 75 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Pass the connection cable (J355) and the optical fiber cables through the square hole. Optical fiber cable Connection cable Square hole G073039 Pass the connection cable and the optical fiber cables from the printer through square hole 1 on the paper processor.
  • Page 76 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Push the left side of the printer (gray part in the illustration) to insert two regulation pins into the paper processor. MPORTANT • Do not connect the printer to the paper processor while the cables are slack between them. The cable may be pinched and broken.
  • Page 77 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Pass the optical fiber cables through square hole 2. Fix the optical fiber cables with the clamps not to make them loose. Clamps Square hole 2 Optical fiber cable G068945 Connect the optical fiber cables to the processor control PCB.
  • Page 78 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Adjust the level of the printer. Pull out magazine deck unit C. Magazine deck unit C G070273 Place the level at the position shown below to check the machine level in the arrow direction. Place the level in the center of the three positioning marks.
  • Page 79: Connecting The Desk Section And The Printer Section (Power Cable)

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level • Check that each jack bolt is securely supporting the machine (the castors must not touch the floor). • To prevent the jack bolt slipping off, the distance between the bottom frame of the machine and the floor should be 60 mm or less.
  • Page 80: Measuring The Resistance

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level 5.4 Measuring the resistance Measure the resistance between the machines with a voltmeter. Make sure that the earth leakage circuit breakers are turned ON. If not, turn it ON. Earth leakage circuit breaker G070274 Measure the resistance between the measuring points.
  • Page 81 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level For the machine without the scanner Desk section Screw Measuring cables Paper processor section Voltmeter Terminal strips G070275 *1. Use the extension cable if necessary. Check that the measured value is 1 Ω or less. When you use the extension cable, subtract the resistance of the cable that taken notes in the previous step, and then check the value.
  • Page 82: Connecting The Desk Section And The Printer Section (Signal Cable)

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level *1. Only when the scanner is equipped. This completes measuring the resistance. 5.5 Connecting the desk section and the printer section (signal cable) MPORTANT • When you connect each cable, do not pull it by force and do not give extra pressure to the cable. •...
  • Page 83 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level FG clamp LVDS cable (J455) Image processing PCB Clamps FG clamp G070277 Connect the cables from the optional Pricing Unit to the input section. This is for the machine with the optional Pricing Unit. Connect the cable from the Pricing Unit to the PU control PCB.
  • Page 84: Connecting The Scanner Section And The Desk Section (Signal Cable)

    Distributed by: minilablaser.com 5 Installing the machine and adjusting the level MPORTANT • Do not allow each cable to be pinched by the input section rear cover. Cable connected to the Pricing Unit Rear cover G070293 This completes connecting the desk section to the printer section (signal cable). 5.6 Connecting the scanner section and the desk section (signal cable) This is for the machine with the scanner.
  • Page 85 Distributed by: minilablaser.com 5 Installing the machine and adjusting the level Remove the scanner rear cover. (two caps and three screws) Scanner rear cover G068930 Connect the LVDS cable to the scanner. Fix the cables with the FG clamp along the groove on the back of scanner. •...
  • Page 86: Connecting The Power Supply

    Distributed by: minilablaser.com 6 Connecting the power supply 6 Connecting the power supply 6.1 Connecting the power supply • It can cause electrical shock. Before performing the following operation, be sure to turn off the circuit breaker and the main power supply. MPORTANT •...
  • Page 87 Distributed by: minilablaser.com 6 Connecting the power supply • The terminal number N differs between single-phase two-wire and three-phase four-wire power supplies. Single-phase two-wire Three-phase three-wire Three-phase four-wire G051424 Number of phases Single-phase two-wire Three-phase three-wire Three-phase four-wire Voltage (V) 200 - 240 200 - 240 346 - 415...
  • Page 88: Filling The Tanks With Processing And Replenishment Solutions

    Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions 7 Filling the tanks with processing and replenishment solutions The processing and replenishment solutions vary depending on the specification. Make sure the machine specification before start working. • For the normal specification, refer to 7.1 Filling the tanks with processing and replenishment solutions [N].
  • Page 89 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Attach the processing rack (No. 1). Move the rack stoppers to lock the processing racks. Rack stopper G068927 Pour the processing solution into the sub-tank. Pour each processing solution into the sub-tank in the reverse order of the developing process. The level of the processing solution will fall down after the circuit breaker was turned on and the solution was circulated.
  • Page 90 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Pour the replenishment solutions. Open the processor doors and pull the replenishment unit towards you. Fill each replenishment solution tank with replenishment solutions. Pour water and chemical solution into a replenishment solution tank following the instructions in the Processing Manual or that supplied with the chemical solution, and mix them.
  • Page 91: Filling The Tanks With Processing Solutions And Attaching The Replenishment Packages [Sm]

    Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Reattach the upper guides. Check the levels of printer and paper processor again. If necessary, adjust the level. Reattach the cover. Close processor doors 1 and 2. This completes filling the tanks with processing and replenishment solutions [N]. 7.2 Filling the tanks with processing solutions and attaching the replenishment packages [SM] •...
  • Page 92 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Make sure that the processing solution tanks are completely empty, and then close the drain valves. Wash each tank in the same procedure. Attach the processing rack (No. 1). Move the rack stoppers to lock the processing racks.
  • Page 93 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Attach the replenishment package. Open processor doors 1 and 2, then draw the replenishment package unit frontward. Processor door 2 Replenishment package unit Processor door 1 G071413 Turn the handle counterclockwise. MPORTANT •...
  • Page 94 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Face the inlet port of replenishment package down and place it on the tray of replenishment unit. MPORTANT • Attaching direction of the replenishment package is decided. Attach the replenishment package as shown in the figure on the tray.
  • Page 95 Distributed by: minilablaser.com 7 Filling the tanks with processing and replenishment solutions Pour water into the water supply tank. Open the water inlet cover and fill the tank with water. Water supply tank G071427 After pouring water, close the water inlet cover and return the replenishment package unit. Confirm the amount of processing solution.
  • Page 96: Miscellaneous Work

    Distributed by: minilablaser.com 8 Miscellaneous work 8 Miscellaneous work 8.1 Storing the enclosed floppy disks and CD-ROMs Store the floppy disks and CD-ROMs in the pocket under the table. MPORTANT • Store the recovery CD only in the pocket under the PC. Example: For the machine with the scanner Pocket Pocket for recovery CD...
  • Page 97: Attaching The Labels

    Distributed by: minilablaser.com 8 Miscellaneous work The estimated life of the batteries is about three years. It is necessary to replace the battery with a new one within three years after the date of the installation. Example: For the machine with the scanner For Japanese For English G068981...
  • Page 98: Labels For Noritsu Only

    Cellophane G072105 8.4.2 Labels for NORITSU only Attach Noritsu label (small) to the scanner and desk, Noritsu label (large) to the printer and Noritsu logo label to the processor. Attach the Noritsu label (small). Peel off the mount and attach the label to the scanner section.
  • Page 99 Distributed by: minilablaser.com 8 Miscellaneous work Peel off the mount and attach the label to the desk section. Position of the Noritsu label (small) Noritsu label (small) 20 mm G077907 Peel off the cellophane. Do not peel off the characters on the label together.
  • Page 100: Attaching The Long Length Print Tray

    Peel off the cellophane. Do not peel off the NORITSU logo label together. MPORTANT • Let enough time pass then remove the cellophane from the NORITSU logo label. The seal is easy to remove immediately after the attachment. Cellophane G081314 8.5 Attaching the Long Length Print Tray...
  • Page 101: Setting Up The Machine

    Distributed by: minilablaser.com 8 Miscellaneous work Attach the Long Length Print Tray as shown below. Long Length Print Tray G068139 To put the Long Length Print Tray away Fold the Long Length Print Tray. Long Length Print Tray G070279 Put the Long Length Print Tray into the holder under print conveyor unit. Long Length Print Tray G070280 8.6 Setting up the machine...
  • Page 102: Installing The Optional Triple Magazine

    Distributed by: minilablaser.com 9 Installing the optional triple magazine 9 Installing the optional triple magazine This is for the machine with the optional triple magazine. Remove the packing angle brackets and packing materials from the triple magazine. Remove packing angle bracket 1. (two screws) Packing angle bracket 1 G073034 Open printer door 3.
  • Page 103 Distributed by: minilablaser.com 9 Installing the optional triple magazine Pull out magazine deck unit A and remove the paper magazine. Paper magazine Magazine deck unit A G070281 Remove the packing material. Packing material G073035 Attach the lock lever to magazine deck unit A. Remove one fixing screw and one washer from the shaft.
  • Page 104 Distributed by: minilablaser.com 9 Installing the optional triple magazine Take the lock lever out of the bag and attach it to the shaft. Attach it with the screw and washer you removed in the previous step. Shaft Lock lever Bag containing the lock lever G070283 You can find the bag containing the lock levers at the position shown in the figure.
  • Page 105 Distributed by: minilablaser.com 9 Installing the optional triple magazine • Place the level at the position 30 mm away from the front edge of triple magazine to check its level of the arrow direction. You do not have to check the level of rear and front direction. To adjust it, adjust the height of castors on left side.
  • Page 106 Distributed by: minilablaser.com 9 Installing the optional triple magazine Pass the two printer connection cables through the cutout on triple magazine. Printer connection cables Cutout G070286 Push the triple magazine to insert four regulation pins into the printer. MPORTANT • Do not connect the triple magazine to the printer while the cables are slack between them. The cable may be pinched and broken.
  • Page 107 Distributed by: minilablaser.com 9 Installing the optional triple magazine Tighten the socket head bolt and washers (four each) for connection in the bag temporarily. You can find the bag containing the socket head bolts at the position shown in the figure. Bag containing the socket head bolts and washers G068958 Check the castor height of triple magazine again and adjust it, if necessary.
  • Page 108 Distributed by: minilablaser.com 9 Installing the optional triple magazine Connect the printer connection cables. J/P415 J/P416 G068961 Tighten the socket head bolts securely. Reattach the wiring cover of triple magazine. Reattach the paper magazine to magazine deck unit A and put it away. Close printer door 3.
  • Page 109: Check Sheet For Removing The Packing Angle Brackets And The Packing Materials

    Distributed by: minilablaser.com 10 Check sheet for removing the packing angle brackets and the packing materials 10 Check sheet for removing the packing angle brackets and the packing materials Put a check mark " to the check box (#) to confirm that the packing angle brackets and packing materials have already been removed.
  • Page 110 Distributed by: minilablaser.com This page is intentionally blank.

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