Wacker Neuson RCE Operator's Manual
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Wacker Neuson RCE Operator's Manual

Wacker Neuson RCE Operator's Manual

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0215051en
003
12.2009
Cutting machine
RCE
Operator's manual

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  • Page 1 0215051en 12.2009 Cutting machine Operator's manual...
  • Page 2 Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München www.wackerneuson.com Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390 Translation of the original operator’s manual in German...

  • Page 3: Table Of Contents

    Contents Foreword ........................5 Introduction ....................... 6 2.1 Means of representation for this operator's manual ........... 6 2.2 Wacker Neuson representative ................7 2.3 Described machine parts..................7 Safety ......................... 9 3.1 Principle......................9 3.2 Qualification of the operating personnel ............12 3.3 Protective gear ....................
  • Page 4 Disposal ........................42 10.1 Disposal of the machine ................... 42 Accessories ......................43 Technical data ......................44 12.1 RCE-16/20/25 - 230 ..................44 12.2 RCE-16/20/25 - 115 ..................45 12.3 RCE-16/20/25 - 120 ..................46 12.4 Extension cable ....................47 Glossary ........................

  • Page 5: Foreword

    Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times.

  • Page 6: Introduction

    2 Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety imformation of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or dam- age to equipment and exclude improper service.

  • Page 7: Wacker Neuson Representative

    This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
  • Page 8 2 Introduction Nameplate data The nameplate lists information that uniquely identifies your machine. This infor- mation is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Item Designation Your information Group and type Construction year...

  • Page 9: Safety

    3 Safety Safety Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded.
  • Page 10 Installation of accessories which are not from Wacker Neuson. It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual.
  • Page 11 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the orig- inal parts in design and quality. Only use accessories from Wacker Neuson.

  • Page 12: Qualification Of The Operating Personnel

    3 Safety Country-specific regulations Observe the country-specific regulations, standards and guidelines in reference to accident prevention and environmental safety, for example those pertaining to hazardous materials and wearing protective gear. Complement the operator's manual with additional instructions taking into ac- count the operational, regulatory, national or generally applicable safety guide- lines.

  • Page 13: Protective Gear

    3 Safety Operating company responsibilities The operating company must make the operator's manual available to the oper- ator and ensure that the operator has read and understood it. Work recommendations Please observe the recommendations below: Work only if you are in a good physical condition. Work attentively, particularly as you finish.

  • Page 14: Transport

    3 Safety Transport Switching off the machine Before you transport the machine, switch it off and pull the plug out of the plug receptacle. Allow the motor to cool down. Transporting the machine Transport the machine in the carrying case supplied. Secure the carrying case on the transport device against tilting, falling or slipping.
  • Page 15 3 Safety Safety in the work area When working with the machine especially pay attention to the following points: Electric lines or pipes in work area. Gas lines or water lines in the work area. Checks before starting work Check the following points before beginning work: Condition of tools.

  • Page 16: Safety During The Operation Of Hand Machines

    3 Safety Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children. Safety during the operation of hand machines Safe working with hand machines Secure loose workpieces with suitable methods.
  • Page 17 I, see chapter Technical data). Only use tested extension cables which are suitable for use at construction sites: Average rubber hose H05RN-F or better – Wacker Neuson recommends H07RN-F, an SOW cable, or a country-specific equivalent design. Immediately replace damaged extension cables (e.g. tears in the sheathing) or loose plugs and couplings.

  • Page 18: Safety During The Operation Of Hydraulic Machines

    Protect the power cable from heat, oil and sharp edges. If the power cable is damaged or the plug is loose, have it replaced immediately by your Wacker Neuson representative. Protecting from moisture Protect the machine against rain, snow or any other forms of moisture. This could cause damage or other malfunctions.

  • Page 19: Safety And Information Labels

    3 Safety Disconnecting the machine from the electric power supply Before carrying out service or maintenance work, pull the plug out of the plug re- ceptacle in order to disconnect the machine from the electric power supply. Cleaning Always keep the machine clean and be sure to clean it each time you have fin- ished using it.

  • Page 20: Safety Devices

    3 Safety 3.11 Safety devices WARNING Danger of injury due to open moving parts. Only operate the machine with properly installed and functioning safety de- vices. Do not modify or remove safety devices. Protective hood A protective hood is installed for some machine designs. Item Designation Protective hood...

  • Page 21: Scope Of Delivery

    Scope of delivery Scope of delivery The machine is delivered fully assembled. The scope of delivery includes: Item Designation Carrying case Cutting machine 4 mm Allen wrench Operator's Manual (without illustration) Spare parts catalog (without illustration) General safety information (without illustration) Only one cutting machine is included in the scope of deliver.

  • Page 22: Description

    Description Description Application Use the machine only as intended, see chapter Safety, Proper use. Functionality Principle An electric motor drives a piston with thrust bolt forwards via a gear pump. A valve opens at the end of the forward movement and releases the pressure. A spring presses the piston back in the original position.

  • Page 23: Components And Operator's Controls

    Description Components and operator's controls Item Designation ON/OFF switch Oil filler neck Pressure release screw Stop screw Cutting head Protective hood (without illustration) ON/OFF switch Switching on the machine Turn on the machine with the ON/OFF switch. As long as the ON/OFF switch is pressed, the machine runs in cutting operation.
  • Page 24 Description Continuing the cutting movement after stop If the ON/OFF switch is pressed again after a stop, the knife continues its movement. Oil filler neck The oil filler neck is used for filling and emptying the hydraulic oil tank. A screw plug with sealing ring seals the opening in the oil filler neck. Pressure release screw The pressure release screw makes it possible to move the knife back without activating the ON/OFF switch.
  • Page 25 Description Protective hood A protective hood is installed on the cutting head for some machine designs. Item Designation Protective hood Close the protective hood before cutting to avoid injuries. Operator’s manual...

  • Page 26: Transport

    Transport Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety information. Transporting the machine The machine must be transported in the carrying case supplied. 1.

  • Page 27: Operation

    Operation Operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety information. WARNING Movable knives. Body parts could be cut off. Do not touch the cutting head when the motor is running. Close protective hood (if there is one).

  • Page 28: Adjusting The Machine

    Operation Adjusting the machine WARNING Starting the machine. Danger of injuries from uncontrolled starting of the machine. Remove the plug from the plug receptacle before all work on the machine. Adjusting the stop screw Item Designation Movable knife Jam nut Stop screw Fixed knife Workpiece...

  • Page 29: Starting Up

    Operation Starting up NOTICE Worn out knives. Premature wear of the machine. Before beginning work check the sharpness of the knife visually. Change worn out knives. Connecting the machine to the power supply NOTICE Electrical voltage. Incorrect voltage can cause damage on the machine. Check if the voltage of the current source corresponds with the information of the machine, see chapter Technical Data.
  • Page 30 Operation Cutting WARNING Injuries from insufficiently guided or uncontrolled machine. Body parts could be cut off. If the machine is guided to the workpiece, the machine must always be held tight with both hands and stand securely. If the machine is on a stable foundation, hold the machine with one hand on the handle and hold the workpiece with the other hand.

  • Page 31: Decomissioning

    Operation 5. Press and hold ON/OFF switch. 6. If the knife again is in the original position, release the ON/OFF switch. Decomissioning Switching off the machine 1. Release ON/OFF switch. 2. Pull the plug from the plug receptacle. Cleaning the machine CAUTION Electrical voltage.

  • Page 32: Maintenance

    Maintenance Maintenance WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety information. WARNING Electrical voltage. Injuries from electrocution. Remove the plug from the plug receptacle before all work on the machine. Maintenance schedule Task Daily...

  • Page 33: Maintenance Work

    Maintenance Maintenance work Work in the workshop Perform maintenance work in a workshop on a workbench. This has the following benefits: Protection of the machine of contamination on the construction site. A level and clean work surface makes work easier. There is a better overview over small parts and they are not lost as easily.

  • Page 34: Changing The Knife

    Maintenance 8.2.2 Changing the knife Changing the fixed knife Item Designation Fastening screw Fixed knife Performing preparations 1. Completely retract the thrust bolt. For this press the ON/OFF switch. 2. Pull the plug from the plug receptacle. 3. Open the protective hood (only installed on some machine designs). Changing the fixed knife 1.
  • Page 35 Maintenance Changing the movable knife Item Designation Movable knife Fastening screw Performing preparations 1. Bring the movable knife in the position in which the fastening screw of the knife and the hole in the cutting head are in aligned. For this press the ON/ OFF switch.

  • Page 36: Checking The Hydraulic Oil Level

    Maintenance 8.2.3 Checking the hydraulic oil level WARNING Hot hydraulic oil. Injury by scalding. Do not open the screw plug on the oil filler neck as long as the hydraulic oil is hot. Let machine cool off. CAUTION Hydraulic oil under pressure. Squirting hydraulic oil can penetrate the skin.
  • Page 37 Maintenance Item Designation Screw plug Oil filler neck Performing preparations 1. Completely extend the thrust bolt. For this press the ON/OFF switch. 2. Pull the plug from the plug receptacle. 3. Remove any dirt around the screw plug. Checking the hydraulic oil level 1.

  • Page 38: Changing The Hydraulic Oil

    Maintenance 8.2.4 Changing the hydraulic oil Change hydraulic oil when it is lukewarm. The oil then flows easier. Item Designation Pressure release screw Screw plug Oil filler neck Draining out the hydraulic oil WARNING Hot hydraulic oil. Injury by scalding. Do not open the screw plug on the oil filler neck as long as the hydraulic oil is hot.
  • Page 39 Maintenance Note: The work area should be covered with a waterproof sheet to protect the floor (protection of the environment). Performing preparations 1. Have a suitable collecting container ready. 2. Completely extend the thrust bolt. For this press the ON/OFF switch. 3.
  • Page 40 Maintenance Distribute the hydraulic oil 1. Insert the plug into the plug receptacle. 2. Extend and retract the thrust bolt approx. 3 times. For this press the ON/OFF switch. 3. Completely extend the thrust bolt. 4. Pull the plug from the plug receptacle. Top up with hydraulic oil 1.

  • Page 41: Troubleshooting

    Check sealing ring, change if is damaged. necessary. Leak on the hydraulic cylinder, Have the machine repaired. * hydraulic oil tank or screwed connections. * Have these tasks carried out by the service department of your Wacker Neuson contact person. Operator’s manual...

  • Page 42: 10 Disposal

    Disposal 10 Disposal 10.1 Disposal of the machine Your machine contains many valuable raw materials which should be disposed and recycled in an environmentally friendly manner. During disposal of the machine observe the country-specific rules and regulations, e.g. the European Directive for obsolete electrical and electronic devices.

  • Page 43: 11 Accessories

    Accessories 11 Accessories The following accessories are offered for the machine. For more information on the individual accessories, visit the following website: www.wackerneuson.com. Operator’s manual...

  • Page 44: 12 Technical Data

    Technical data 12 Technical data 12.1 RCE-16/20/25 - 230 Designation Unit RCE-16 RCE-20 RCE-25 Item no. 0610207 0610209 0610211 Length x Width x Height mm (in) 420 x 110 x 215 420 x 110 x 230 475 x 140 x 235 (16.5 x 4.3 x 8.5)

  • Page 45: Rce-16/20/25 - 115

    Technical data 12.2 RCE-16/20/25 - 115 Designation Unit RCE-16 RCE-20 RCE-25 Item no. 0610218 0610219 0610220 Length x Width x Height mm (in) 420 x 110 x 215 420 x 110 x 230 475 x 140 x 235 (16.5 x 4.3 x 8.5) (16.5 x 4.3 x 9.1)

  • Page 46: Rce-16/20/25 - 120

    Technical data 12.3 RCE-16/20/25 - 120 Designation Unit RCE-16 RCE-20 RCE-25 Item no. 0610208 0610210 0610212 Length x Width x Height mm (in) 420 x 110 x 215 420 x 110 x 230 475 x 140 x 235 (16.5 x 4.3 x 8.5) (16.5 x 4.3 x 9.1)

  • Page 47: Extension Cable

    Refer to the nameplate or the chapter Technical data (via the item number) for the type designation and voltage rating of your machine. Machine Voltage Extension Cross-section area of cable RCE-16 < 33 < 54 < 86 < 128 < 34 < 56 <...
  • Page 48 Technical data Machine Voltage Extension Cross-section area of cable RCE-20/25 < 30 < 50 < 79 < 118 < 31 < 52 < 82 < 122 < 113 < 150 Operator’s manual...
  • Page 49 < 325 < 492 Example You utilize a RCE-20/230 and want to use an extension cable with a length of 50 m (164 ft). The machine has an input voltage of 230 V. According to the table, the extension cable must feature a cross-section area of 1.5 mm...
  • Page 50 Technical data Operator’s manual...

  • Page 51: 13 Glossary

    13 Glossary 13 Glossary Class rating The class rating according to DIN EN 61140 specifies the safety measures for electrical equipment to avoid electrocution. There are four class ratings: Class rating Meaning No special protection apart from the basic insulation. No grounded conductor.
  • Page 52 13 Glossary Protection class IP The protection class according to DIN EN 60529 indicates the suitability of electrical equipment for use in certain ambient conditions as well as the protection against risks. The protection class is specified by an IP code according to DIN EN 60529. Code Meaning 1st number: Protection against touching hazardous parts.

  • Page 53: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson SE Preußenstraße 41, 80809 München Product Type RCE 16 RCE 20 RCE 25 Product type Cutting machine Item no. 0610207, 0610209, 0610211, 0610208, 0610210, 0610212, 0610218 0610219 0610220 Guidelines and standards This is to certify that this product meets and complies with the relevant regulations and re- quirements of the following guidelines and standards: 98/37/EC, from 29.12.2009: 2006/42/EC,...

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