Wacker Neuson BTS 930 Operator's Manual
  1. Manuals
  2. Brands
  3. Wacker Neuson Manuals
  4. Cutter
  5. BTS 930
  6. Operator's manual

Wacker Neuson BTS 930 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

www.wackergroup.com
Operator´s Manual
POWER CUT
BTS 930
BTS 935
BTS 1030
BTS 1035
FBTS
0200367en - 10.2002
0008340 103
0008341 103
0008339 102
0007975 102
0125766

Advertisement

Table of Contents
loading

Related Manuals for Wacker Neuson BTS 930

Summary of Contents for Wacker Neuson BTS 930

  • Page 1 POWER CUT BTS 930 BTS 935 BTS 1030 BTS 1035 FBTS 0200367en - 10.2002 0008340 103 0008341 103 0008339 102 0007975 102 0125766 Operator´s Manual...

  • Page 3: Foreword

    FOREWORD Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instruc- tions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability. Defective machine parts are to be replaced as soon as possible.

  • Page 4: Table Of Contents

    Working behavior / Method of working Cutting metals Transport and storage Maintenance First aid TECHNICAL DATA BTS 930 / 935 TECHNICAL DATA BTS 1030 / 1035 DENOMINATION OF COMPONENTS PUTTING INTO OPERATION Mounting the cutting disc Tightening the V-belt / Checking V-belt tension...
  • Page 5 TABLE OF CONTENTS SPECIAL ACCESSORIES Instructions for periodic maintenance Service, spare parts and guarantee Troubleshooting LABELS FBTS Guide trolley: 51 Safety precautions CUTTING DISCS CUTTING DISCS EC - CONFORMITY-CERTIFICATE 0109824GBIVZ.GB.fm...

  • Page 6: Packing

    Thank you for purchasing a WACKER product! Congratulations on choosing a WACKER Power Cut cutoff saw! The WACKER Power Cuts feature specially designed high-performance engines with outstanding power-to-weight ratios, for heavy-duty yet lightweight tools. Other advantages of the WACKER Power Cuts: *Sturdy construction and high reliability.

  • Page 7: Delivery Inventory

    DELIVERY INVENTORY 1. Power Cut 3. Universal wrench 13/19 4. Offset screwdriver 5. Screwdriver for carburetor adjusment In case one of the parts listed should not be included in 6. Instruction manual (not shown) the delivery inventory, please consult your sales agent. Symbols You will notice the following symbols on the saw and in the Instruction Manual: Read instruction manual and follow...
  • Page 8 Direction of cutting wheel rotation First aid Warning: the max. peripheral speed Recycling of the cutting disc is 80 m/s! Cutting disc dimensions CE - Marking T00823GB...

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS General precautions The operator MUST read this instruction manual to ensure safe operation (even if you already have experience in using cutoff saws). It is important to be familiar with the operation of this particular cutoff saw. Users insufficiently informed will endanger themselves as well as others due to improper handling.

  • Page 10: Fuels / Refuelling

    The helmet visor (B) protects the face from dust and material grains. In order to prevent injuries to eyes and face, always wear protective goggles (C) or visor when using the Power Cut. To prevent hearing damage, always wear suitable personal hearing protection.
  • Page 11 Before starting the engine, move to a location at least 3 meters (approx. 3 1/4 yards) from where you fuelled the Power Cut (7), but not within the extended swing range of the cutting disc (direction of sparks). Fuel cannot be stored for an unlimited period of time. Buy only as much as will be consumed in the near 3 meters future.

  • Page 12: Putting Into Operation

    Putting into operation Do not work on your own. There must be someone around in case of an emergency (within shouting distance). Observe all anti-noise regulations when working in residential areas. Never use the Power Cut near inflammable materials or explosive gases! The Power Cut can create sparks leading to fire or explosion! Make sure that all persons within 30 meters (33 yards), such as other workers, are wearing protective...
  • Page 13 Caution! Never change direction (turning radius less than 5 meters / 5 1/2 yards), exert lateral (sideways) pressure, or tip the Power Cut during cutting (11)! Use a cutting disc only for cutting the materials it is intended for. The proper type of disc must be used, for either metals or concrete.

  • Page 14: Kickback And Lock-In

    Maintenance Switch off the engine before inspecting the V-belt Refuelling tension or tightening it, replacing the cutting Changing cutoff wheel, repositioning the cutter attachment (side or discs middle position) or eliminating faults (14). Repositioning the Turn off the engine immediately and check the disc if cutting attachment you hear or feel any change in cutting behaviour.

  • Page 15: Working Behavior / Method Of Working

    Working behavior / Method of working Before starting work, check the work area for any hazards (electrical wires, inflammable substances). Clearly mark the work area (for example with warning signs or by cordoning off the area). When working with the Power Cut hold it firmly by the front and rear handles.
  • Page 16 CAUTION! The rapid rotation of the cutting disc heats metal and melts it at the point of contact. Swing the guard as far down as possible behind the cut (19) in order to direct the stream of sparks forward, away from the operator (fire hazard). Determine the direction of cutting, mark the cut and apply the disc to the material at moderate speed, to cut a guide groove before going to top speed and applying...
  • Page 17 IMPORTANT! Always wear approved respiratory protection! Asbestos and other materials that can release toxic substances may be cut only after notifying the proper authorities and under their supervision or that of a person appointed by them. When cutting prestressed and reinforced concrete piles, follow the instructions and standards of the responsible authorities or the builder of the structural member.

  • Page 18: Transport And Storage

    When cutting slabs to size, you need not cut through the entire material thickness (creating unnecessary dust). Instead, simply make a shallow groove, and then knock off the excess material cleanly on a flat surface (25). CAREFUL! When cutting into lengths, cutting through material, making cutouts, etc., always make sure to plan the direction and sequence of cuts in such a way that the disc does not get jammed by the cut-off piece, and that...

  • Page 19: First Aid

    adjusted correctly. Clean the Power Cut regularly. Check the fuel tank cap regularly for good sealing. Ovserve the accident prevention instructions issued by trade associations and insurance companies. NEVER make any modifications to the Power Cut! You will only be putting your own safety at risk! Perform only the maintenance and repair works described in the instruction manual.
  • Page 20 T00823GB...

  • Page 21: Technical Data Bts 930 / 935

    TECHNICAL DATA BTS 930 / 935 BTS 935 BTS 930 Item no. 0008340 ... 0008341 ... Displacement Bore Stroke Max. power Max. torque Idling speed 1/min 2.500 Clutch engagement speed 1/min 3.800 Engine speed limitation 1/min 9.350 Max. spindle speed 1/min 4.300...

  • Page 22: Technical Data Bts 1030 / 1035

    TECHNICAL DATA BTS 1030 / 1035 BTS 1035 BTS 1030 Item no. 0008339 ... 0007975 ... Displacement Bore Stroke Max. power Max. torque Idling speed 1/min 2.500 Clutch engagement speed 1/min 3.800 Engine speed limitation 1/min 9.350 Max. spindle speed 1/min 4.300 1) 4)

  • Page 23: Denomination Of Components

    DENOMINATION OF COMPONENTS Identification plate (12) Indicate when ordering spare parts 1 Handle 2 Filter cover for air filter and spark plug cap 3 Cover lock 4 Tubular handle 5 Muffler 6 Protection hood 7 Hood lock 8 V-belt tension adjusting screw 9 Retaining nuts 10 Base 11 Carburetor adjustment opening...

  • Page 24: Putting Into Operation

    PUTTING INTO OPERATION CAUTION: Always turn off the engine and pull off the spark plug cap before doing any work on the Power Cut! Always wear protective gloves! CAUTION: Start the Power Cut only after complete assembly and inspection. For the the following work, use the assembly tools included with delivery: 1.

  • Page 25: Tightening The V-Belt / Checking V-Belt Tension

    Tightening the V-belt / Checking V-belt tension IMPORTANT: Exact V-belt tension is essential for maximum cutting performance with minimum fuel consumption. Improper V-belt tension will result in premature wear to the V-belt and V-belt wheel or damage to the clutch bearing. Retighten new V- belt after first running hour! NOTE: The two fastening nuts (11) must be loosened before tightening the V-belt or checking the tension.

  • Page 26: Fuels

    Fuels CAUTION: Power uses mineral-oil products (gasoline and oil). Be especially careful when handling gasoline. Do not smoke. Do not allow gasoline to come near flames, sparks or fire (explosion hazard). Gasoline 50:1 Fuel mixture The Power Cut is powered by a high-performance two-stroke engine.
  • Page 27 T00823GB...

  • Page 28: Refuelling

    Refuelling IMPORTANT: FOLLOW SAFETY PRECAUTIONS BY ALL MEANS! Be careful and cautious when handling fuels. The engine must be turned off and cooled down! Carefully clean the area around the fuel-tank filler neck to keep dirt from getting in the tank. Place the unit on its side on an aven surface.
  • Page 29 T00823GB...

  • Page 30: Cold-Starting

    Turn the hood lock (2) to position and hold it there. Pivot the hood (3) back as far as it will go. Release the hood lock and pivot the hood lightly back and forth until the lock engages. Cold-starting Move the combination switch (5) up (choke position). Grasp handle (hand pressure actuates the grip throttle lever lock (7)).

  • Page 31: Stopping The Engine

    Stopping the engine Push the combination switch (1) down to position Working in winter In conditions of low temperatures and high humidity the carburetor can ice up. To prevent this, at temperatures below 0 C / 32 F hot air from the cylinder chamber can be inducted.
  • Page 32 T00823GB...

  • Page 33: Adjusting The Carburetor

    Adjusting the carburetor Set the idling speed with a screwdriver (width NOTE: The Power cut has been equipped of blade: 4 mm). with an electronic ignition to limit the The screwdriver shown has a molded-on lug to speed. The carburetor also has a fixed jet assist in adjustment.
  • Page 34 T00823GB...

  • Page 35: Maintenance

    MAINTENANCE CAUTION: Before doing any work on the Power Cut turn off the engine, remove the cutting disc, pull the plug cap off the spark plug and wear protective gloves! CAUTION: Start the Power Cut only after complete assembly and inspection. IMPORTANT: Because many of the parts and assemblies not mentioned in this Instruction Manual are vital to...
  • Page 36 T00823GB...

  • Page 37: Cleaning The Protection Hood

    Cleaning the protection hood Over time, the inside of the protective hood can become caked with material residue (especially from wet cutting), which if allowed to accumulate can hinder the free rotation of the cutting disc. For this reason the hood must be cleaned out from tim to time. Take off the cutting wheel with spring washer and remove the accumulated material from inside the hood with a strip of wood or similar implement.
  • Page 38 T00823GB...

  • Page 39: Foam Prefilter And Inner Filter

    Foam prefilter and inner filter IMPORTANT: Do not use fuel to clean the foam prefilter and inner filter! If the foam prefilter (1) and inner filter (2) are dirty, wash them with dishwashing liquid in lukewarm water. Dry thoroughly! NOTE: Under very dusty conditions it will be necessary to clean the foam prefilter daily.
  • Page 40 T00823GB...

  • Page 41: Checking The Ignition Spark

    Checking the ignition spark Insert the combination wrench (9) between the hood and cylinder only as shown. CAUTION! Do not insert the combination tool into the spark plug hole, but make contact only with the cylinder (otherwise you may damage the engine). Using insulated pliers, hold the spark plug (10) (unscrewed but with the plug cap on) against the combination tool (away from the spark plug hole!).
  • Page 42 T00823GB...

  • Page 43: Replacing The Return Spring

    Guide the cable into the recess (22) on the cable drum and use the cable to turn the drum two turns in the direction shown by the arrow. Holding the cable drum in your left hand, straighten out the twist in the cable with your right hand, pull the cable tight, and hold.
  • Page 44 T00823GB...

  • Page 45: Cutting Attachment In Central / Side Position

    Cutting attachment in central / side position NOTE: The Power Cut is delivered with the cutting attachment mounted in the middle position (1). For cutting up against obstacles, such as curbs or walls, the cutting attachment can be mounted to one side (2). Use this position only when actually necessary, and afterwards return the cutting attachment to the middle position.
  • Page 46 Put the guard plate (13) on. Screw on nuts (14) and tighten by hand. To tighten the V-belt see “Tightening the V-belt / Checking V-belt tension“. Tighten the nuts (14) firmly with the combination wrench. IMPORTANT: When you reposition the cutting attachment, the direction of rotation of the cutting wheel changes.

  • Page 47: Special Accessories

    SPECIAL ACCESSORIES Cutting discs Water spraying system WACKER different cutting discs meet the highest The water spraying system is also available on a demands in working safety, ease of operation, and separate basis. This makes it possible to sprinkle economical cutting performance. Can be used for the cutting disc during free-hand cutting by using a cutting all materials except metal.

  • Page 48: Instructions For Periodic Maintenance

    Instructions for periodic maintenance To ensure long life, prevent damage and ensure the full functioning of the safety features the following main- tenance must be performed regularly. Guarantee claims can be recognized only if this work is performed reg- ularly and properly. Failure to perform the prescribed maintenance work can lead to accidents! Users of the Power Cut must not perform any maintenance work not described in this Instruction Manual.

  • Page 49: Service, Spare Parts And Guarantee

    Service, spare parts and guarantee Maintenance and repair The maintenance and repair of modern cutoff saws and their safety-related components requires qualified technical training and a workshop equipped with special tools and testing devices. We therefore recommend that you consult a WACKER service centre for all work not described in this instruc- tion manual.

  • Page 50: Troubleshooting

    Troubleshooting Malfunction System Observation Cause Cutting disc Clutch Engine runs Damage to clutch does not start turning Engine does Ignition system Ignition spark Malfunction in fuel supply system, not start or compression system, mechanical only with malfunction. difficulty No ignition spark Switch on STOP, fault or short-circuit in the wiring, plug cap or spark plug defective.

  • Page 51: Labels

    LABELS SK00607GB...
  • Page 52 Ref. Part No. Qty. Part 0125647 Decal - Sound power level SK00607GB...

  • Page 53: Fbts

    FBTS Guide trolley: The WACKER guide trolley makes it much easier to do straight cuts, while simultaneously enabling almost untiring working. It can be adjusted for the operator‘s height, and can be operated with the cutting attachment mounted in the middle or on the side. For easier refuelling when using the trolley, we recommend adding an angled tank filler neck.

  • Page 54: Cutting Discs

    CUTTING DISCS Field of application STANDARD - PROFI Asphalt Concrete Material Old reinforced concrete D = > 8 mm w. all types of aggregates Concrete not or lightly reinforced D = < 6 mm w. all types of aggregates Asphalt Asphalt on Concrete Concrete –...
  • Page 55 HIGH SPEED Asphalt Concrete Granit e Material Abrasive concrete Asphalt Reinforced concrete or concrete with medium hard aggregates Strongly reinforced concrete or concrete with very hard aggregates such as granite, quarz or flint Concrete / Concrete blocks Pumice stones Roof tiles Floor topping finish / Wall plaster Floor tiles, wall tiles, ceramics Granite...

  • Page 56: Cutting Discs

    CUTTING DISCS Available diamond cutting discs - ø 300 for BTS 930 / BTS 1030 Version Application Ø boring Item no. Standard Concrete 20,0 0108223 Standard Concrete 22,2 0108224 Standard Asphalt 20,0 0108227 Standard Asphalt 22,2 0108228 Profi Concrete 20,0 0108231 Profi...

  • Page 57: Ec - Conformity-Certificate

    Wacker Construction Equipment AG , Preußenstraße 41, 80809 München hereby certify that the construction equipment specified hereunder: 1. Category: Power cut 2. Type: BTS 930 / BTS 935 BTS 1030 / BTS 1035 3. Equipment item number: 0008340 ... 0008339 ...

This manual is also suitable for:

Bts 1035Bts 935FbtsBts 1030

Table of Contents